Porter-Cable 876 Instruction Manual

Porter-Cable 876 Instruction Manual

Two-speed cordless driver/drill and charger, 12.0v & 14.4v battery pack

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900467 - 11-30-00.QXD
Instruction
manual
MODEL 8604
12.0/14.4V
Charger
To learn more about Porter-Cable
visit our website at:
http://www.porter-cable.com
Copyright © 2000 Porter-Cable Corporation
9/25/02
11:35 AM
Page 1
Two-Speed Cordless
Driver/Drill and Charger
MODEL 866
MODEL 8623 12.0V Battery Pack
MODEL 876
MODEL 8723 14.4V Battery Pack
MODEL 878
MODEL 8723 14.4V Battery Pack
Please make certain that the person who is
to use this equipment carefully reads and
understands these instructions before
starting operations.
The Model and Serial No. plate is located on the main
housing of the tool. Record these numbers in the
spaces below and retain for future reference.
Model No. ______________________________________
Type ___________________________________________
Serial No. _______________________________________
ESPAÑOL: PÁGINA 17
FRANÇAISE : PAGE 35
3
" 12.0V Driver/Drill
/
8
3
" 14.4V Driver/Drill
/
8
1
" 14.4V Driver/Drill
/
2
IMPORTANT
Part No. 900467-0011

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Table of Contents
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Summarization of Contents

General Safety Rules for Battery Operated Tools
Work Area Safety
Guidelines for maintaining a clean, well-lit, and hazard-free work environment.
Electrical Safety
Precautions for safe use of cords, chargers, and battery packs.
Personal Safety
Recommendations for operator alertness, proper attire, and avoiding accidental starts.
Tool Use and Care
Workpiece Securing and Tool Handling
Methods for securing workpieces and proper tool handling for stability.
Tool Maintenance and Inspection
Importance of maintaining tools and checking for damage before use.
Accessory Usage
Guidance on using manufacturer-recommended accessories for safety.
Service and Repairs
Qualified Service Personnel
Requirement for authorized personnel to perform tool servicing and repairs.
Specific Safety Rules and Symbols
Handling Live Wires
Safety precautions when the tool might contact live electrical wiring.
Specific Safety Rules and Symbols (Continued)
Tool Application and Operation Safety
Guidelines for proper tool application and safe operating practices.
Drill Bit and Rotating Part Safety
Precautions for using drill bits and keeping hands clear of rotating parts.
Safety Instructions for Charger and Batteries
Normal Charging
Step-by-step guide for charging the battery pack using the specified charger.
Diagnostics
Explanation of charger indicator lights for diagnosing battery pack issues.
Safety Instructions for Charger and Batteries (Continued)
Extension Cord Usage
Guidelines for selecting and using extension cords with the charger.
Charger and Battery Care
Precautions for charger maintenance, battery charging conditions, and disposal.
Foreword
Product Overview
Introduction to the Porter-Cable Cordless Driver/Drill and its applications.
Functional Description
Switch Operation
How to start, stop, and control the motor speed using the trigger switch.
Forward/Reverse Control
Mechanism for changing the drill's rotation direction and locking the switch.
Electric Brake
Function of the electric brake for stopping spindle rotation.
Installing and Removing Drill and Screwdriver Bits
Chuck Operation
Procedure for opening and closing the chuck to insert or remove bits.
Installing and Removing Drill and Screwdriver Bits (Continued)
Securing the Bit in the Chuck
Steps to securely tighten the drill bit within the chuck.
Removing the Drill Bit
Procedure for safely removing a drill bit from the chuck.
Adjusting Torque Collar
Clutch Settings
Explanation of clutch settings for controlling output torque during screw driving.
Two-Speed Gear Shift
Speed Range Adjustment
How to change between low and high speed ranges for drilling and driving.
Driver Bit Storage
Location and use of built-in storage for screwdriver bits.
Operation: Battery Charging
General Battery Charging
Instructions for initial battery pack charging before first use.
Operation: Battery Charging (Continued)
Battery Charging Considerations
Notes on battery temperature and optimal charging conditions.
Charging Process
Steps to connect the battery pack and initiate the charging process.
Charging Indicator Lights
Understanding the meaning of the green and red indicator lights during charging.
Diagnostics
Diagnostic System Function
How the charger automatically checks battery packs for issues.
Diagnostics (Continued)
Interpreting Indicator Lights
Detailed explanation of indicator light behavior for various battery conditions.
How to Hold the Driver/Drill
Safe Holding Technique
Demonstration of the correct grip for preventing electric shock.
General Drilling
Drilling Preparation
Setting torque, speed, and securing the drill bit.
Drilling Technique
Applying pressure, avoiding stalls, and managing bit exit.
Drilling Wood
Wood Drilling Tips
Advice on clearing chips and using backing blocks for wood drilling.
Drilling Metal
Metal Drilling Tips
Recommendations for using high-speed steel bits and lubricants for metal.
Drilling Metal (Continued)
Speed and Lubrication
Adjusting speed and using lubricant for optimal metal drilling.
Driving Wood Screws
Pilot and Shank Hole Sizes
Chart for suggested pilot and shank clearance hole sizes for wood screws.
Screw Driving Procedure
Steps for setting torque, speed, and driving wood screws.
Driving Self-Tapping Screws
Self-Tapping Screw Installation
Procedure for drilling pilot holes for self-tapping screws.
Driving Machine Screws
Machine Screw Installation
Procedure for drilling, tapping, and driving machine screws.
Removing Screws
Screw Removal Procedure
Steps for setting torque, speed, and using the drill to remove screws.
Maintenance
Tool Cleaning
Guidelines for cleaning plastic parts using a damp cloth, avoiding solvents.
Failure to Start
Troubleshooting steps for a tool that fails to start.
Battery Storage
Information on battery discharge during storage and recharging needs.
Lubrication and Service
Emphasis on professional servicing for lubrication and general maintenance.
Chuck Replacement
Chuck Removal Procedure
Steps for removing the chuck, including safety precautions.
Chuck Replacement (Continued)
Chuck Installation Procedure
Steps for installing a new chuck, including anti-seize compound.
Service and Repairs
Authorized Service Centers
Information on where to obtain professional servicing and repairs.
Warranty Information
Guidance on contacting for tool questions and providing necessary information.
Accessories
Recommended Accessories
List of tested accessories recommended for safe operation.
Spare Battery Packs
Catalog of available spare battery packs with specifications.
Carrying Cases
Catalog of available carrying cases for the tool models.
Porter-Cable Limited One Year Warranty
Warranty Coverage
Details on the one-year limited warranty for professional power tools.
Implied Warranty Limitations
Information on the duration and limitations of implied warranties.
Warranty Claims and Contact
How to obtain warranty performance information and contact details.
Porter-Cable • Delta Service Centers
US Service Center Locations
List of Porter-Cable and Delta service centers across various US states.
Canadian Service Center Locations
List of Porter-Cable and Delta service centers in Canada.
Trademarks
List of Porter-Cable and Delta Corporation trademarks.

Table of Contents