Reliance 606 Series Installation Instructions And Use & Care Manual

Reliance 606 Series Installation Instructions And Use & Care Manual

Residential gas water heaters flammable vapor ignition resistant
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FVIR GAS WATER HEATER
(FLAMMABLE VAPOR IGNITION RESISTANT)
FOR POTABLE WATER HEATING ONLY.
NOT FOR USE IN MOBILE HOMES.
This water heater complies with ANSI Z21.10.1-current
edition regarding the accidental or unintended ignition of
fl ammable vapors, such as those emitted by gasoline.
• Safety Instructions
• Installation
• Operation
INSTALLER:
AFFIX THESE INSTRUCTIONS TO OR ADJACENT
TO THE WATER HEATER.
OWNER:
RETAIN THESE INSTRUCTIONS AND WARRANTY
FOR FUTURE REFERENCE. RETAIN THE
ORIGINAL RECEIPT AS PROOF OF PURCHASE.
WARNING: Gas leaks can not always be detected by
smell.
Gas suppliers recommend that you use a gas detector
approved by UL or CSA.
For more information, contact your gas supplier.
If a gas leak is detected, follow the "WHAT TO DO IF YOU
SMELL GAS" instructions.
ALL TECHNICAL AND WARRANTY QUESTIONS: SHOULD BE DIRECTED TO THE RELIANCE CUSTOMER CARE CENTER AT 1-800-365-4054
OR WWW.RELIANCEWATERHEATERS.COM.
PRINTED IN THE U.S.A 0608
• Care and Maintenance
• Troubleshooting
• Parts List
Installation Instructions and Use & Care Guide
RESIDENTIAL GAS WATER HEATERS
AN ODORANT IS ADDED TO THE GAS USED
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or death.
— Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch;
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
If you cannot reach your gas
supplier, call the fire department.
— Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
1

For Your Safety

BY THIS WATER HEATER.
PART NO. 186486-002

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Summarization of Contents

Safety Instructions
Gas Leak Response
Steps to take immediately if you detect a gas leak.
Safe Installation, Use, and Service
Safety Precautions
Essential safety measures before installation, use, or service.
Important Installation Definitions
Clarifies roles of qualified technicians, service agencies, and gas suppliers.
General Safety Warnings
Fire and Explosion Hazards
Warnings about flammable vapors, storage, and ignition sources.
Scald Hazard
Risks associated with high water temperatures and burn prevention.
Carbon Monoxide Hazard
Dangers of carbon monoxide gas and proper venting.
Typical Installation Overview
Identify Water Heater Components
Labeled diagram of gas water heater parts and control valves.
Installing Your Gas Water Heater
Important Installation Information
Key details about the water heater and installation requirements.
Unpacking and Inspecting the Water Heater
Procedures for safely unpacking and inspecting the unit for damage.
Location Requirements
Site Selection Criteria
Guidelines for choosing a suitable indoor location, avoiding hazards.
Installation Clearances and Accessibility
Property Damage Prevention
Measures to prevent damage from leaks, including drain pan installation.
California Earthquake Bracing
Requirements for bracing water heaters in California.
Gas Supply and Requirements
Gas Piping Installation
Procedures and codes for connecting the gas supply line.
Gas Pressure Testing
Methods for leak testing the gas connection before operation.
LP Gas Considerations
LP Gas Safety and Capacity Tables
Information on LP gas handling and pipe sizing tables.
Combustion Air and Ventilation
Unconfined Space Air Supply
Requirements for combustion air in open areas.
Confined Space Air Supply
Guidelines for providing combustion air in enclosed spaces.
Combustion Air Supply Methods
All Air from Inside the Building
How to supply air from adjacent rooms or interior spaces.
All Air from Outdoors
Methods for bringing fresh air directly from outside.
Vent Pipe System Installation
Draft Hood Installation
Proper installation of the draft hood for venting exhaust gases.
Vent Pipe System Details
Vent Connectors and Chimney Connection
Guidelines for vent connectors, clearances, and chimney integration.
Vertical Exhaust Gas Vent
Instructions for installing vertical vent systems and flue connections.
Water System Piping Installation
Cold and Hot Water Connections
Connecting water supply lines and ensuring proper flow.
Temperature and Pressure Relief Valve Installation
Proper installation and connection of the T&P relief valve.
Water Piping Requirements
Closed System Thermal Expansion
Managing pressure build-up in closed water systems with expansion tanks.
Temperature and Pressure Relief Valve
T&P Relief Valve and Discharge Line
Proper installation, function, and discharge line requirements for the T&P valve.
Water System Configurations
Combination Space Heating/Potable Water System
Guidelines for systems supplying both space heating and domestic hot water.
Solar Installation Considerations
Specific requirements for using the heater with solar systems.
Important Installation Checklist
Water Heater Location Checklist
Checks for proper installation site free of hazards and with adequate clearance.
Combustion Air and Ventilation Checklist
Verifying sufficient combustion air supply and proper ventilation.
Operating Your Water Heater
Lighting Instructions (White Rodgers)
Step-by-step guide for lighting the pilot and main burner.
Operating Your Water Heater (Continued)
Lighting Instructions (Robertshaw)
Procedures for lighting the pilot and main burner with Robertshaw controls.
Checking the Draft
How to test for proper venting and draft hood operation.
Burner and Temperature Controls
Burner Flame Inspection
Visual guide to assessing burner flame appearance for correct operation.
Water Temperature Regulation
Adjusting thermostat and understanding scald risks.
Operational Conditions and Safety Shut-off
Condensation and Normal Sounds
Explains condensation, sizzling, popping noises, and their causes.
Safety Shut-off Features
How the thermal switch and ECO function to prevent hazards.
Water Heater Maintenance
Anode Rod Inspection and Water Odor
Inspecting the anode rod for corrosion and addressing water odor issues.
Draining and Flushing Procedure
Steps for draining and flushing the tank to remove sediment.
Maintenance of Your Water Heater
Replacement Parts Information
How to identify and order replacement parts.
Removing the Manifold/Burner Assembly
Detailed steps for removing the burner assembly for service.
Burner and Pilot Assembly Maintenance
Replacing the Thermocouple
Guide for replacing the thermocouple component.
Replacing the Pilot/Pilot Tube Assembly
Steps for replacing the pilot assembly and associated tubing.
Combustion Chamber and Filter Maintenance
External Inspection & Cleaning of Base-Ring Filter
Instructions for cleaning the filter screen on the water heater base.
Cleaning Combustion Chamber and Flame-Arrestor
Procedures for cleaning internal combustion components.
Igniter System and Gas Control Valve
Testing the Igniter System
How to verify the piezoelectric igniter is functioning correctly.
Replacing the Gas Control Valve/Thermostat
Step-by-step process for removing and installing the gas control valve.
Troubleshooting and System Checks
FVIR System Operational Checklist
A checklist for verifying the proper functioning of the FVIR system.
Troubleshooting Chart - Burner Issues
Common problems like burner not igniting or yellow flame.
Troubleshooting Common Issues
Troubleshooting High Costs and Low Hot Water
Diagnosing and resolving issues related to cost, hot water supply, and recovery.
Pilot Light Troubleshooting
Pilot Light Troubleshooting Flowchart
A visual guide to diagnose and fix pilot light problems.
Repair Parts Information
Repair Parts List and Illustration
A list and visual guide to identify all available replacement parts.
Listed Parts Kits and Illustrations
Detailed Part Kit Illustrations
Visual representations of various part kits and components.
Notes
General Notes and Reminders
Placeholder for any miscellaneous notes not covered elsewhere.
Residential Gas Warranty
Warranty Applicability and Conditions
Terms, conditions, and limitations of the water heater warranty.
Service and Labor Responsibility
Owner's responsibilities for service, labor, and related costs.
Warranty Limitations and Claims
Implied Warranty Limitations
Legal limitations on implied warranties like merchantability.
Claim Procedure and Disclaimers
How to initiate a warranty claim and important disclaimers.

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