Sterling TUBULAR GAS FIRED DIRECT SPARK PROPELLER UNIT HEATERS GG-75 Installation Instructions Manual

Sterling TUBULAR GAS FIRED DIRECT SPARK PROPELLER UNIT HEATERS GG-75 Installation Instructions Manual

Tubular gas fired direct spark propeller unit heaters

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TUBULAR GAS FIRED DIRECT SPARK PROPELLER UNIT HEATERS
ATTENTION: READ THIS MANUAL AND ALL LABELS ATTACHED TO THE UNIT CAREFULLY BEFORE ATTEMPTING
TO INSTALL, OPERATE OR SERVICE THESE UNITS! CHECK UNIT DATA PLATE FOR TYPE OF GAS AND ELECTRICAL
SPECIFICATIONS AND MAKE CERTAIN THAT THESEAGREE WITH THOSE AT THE POINT OF INSTALLATION. RECORD THE
UNIT MODEL AND SERIAL No.(s) IN THE SPACE PROVIDED. RETAIN FOR FUTURE REFERENCE.
Model No.
Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or
any other appliance.
can cause property damage, injury, or death. Read the installation, operating, and
maintenance instruction thoroughly before installing or servicing this equipment.
instructions to avoid exposure to fuel substances, or substances from incomplete combustion,
which can cause death or serious illness. The state of California has determined that these
substances may cause cancer, birth defects, or other reproductive harm.
Installer Please Note: This equipment has been test fired and inspected. It has been
shipped free from defects from our factory. However, shipment and installation
problems such as loose wires, leaks, or loose fasteners may occur. It is the installer's
responsibility to inspect and correct any problem that may be found.
RECEIVING INSTRUCTIONS
Inspect shipment immediately when
received to determine if any damage has
occurred to the unit during shipment. After
the unit has been uncrated, check for any
visible damage to the unit. If any damage
is found, the consignee should sign the
bill of lading indicating such damage and
immediately fi le claim for damage with the
transportation company.
04/08
INSTALLATION INSTRUCTIONS AND PARTS LIST
– FOR RESIDENTIAL INSTALLATIONS –
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
If you cannot reach your gas supplier,
call your fi re department.
Improper installation, adjustment, alteration, service, or maintenance
APPROVED FOR USE IN CALIFORNIA
Install, operate, and maintain unit in accordance with the manufacturer's
INSTALLER'S RESPONSIBILITY
Serial No.
FOR YOUR SAFETY
FOR YOUR SAFETY
260 NORTH ELM ST., WESTFIELD, MA 01085
TEL: (413) 564-5540
www.sterlinghvac.com
MODELS: GG-30, 45, 60, 75, 90, 105, 120
Please utilize this toll free number to contact your local
representative 800-490-2290.
(S) DSGG-IOM-1
J30-08511
HVAC PRODUCTS
FAX: (413) 562-5311

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Summarization of Contents

Safety and Initial Checks
Installer's Responsibility
Defines installer's duties for inspection and correction of issues.
Receiving Instructions
Details process for inspecting shipments for damage upon receipt.
Unit Description
Key Features and Approvals
Explains unit design, certification, and California approval.
General Safety Information
Installation Safety Requirements
Outlines mandatory safety precautions and code compliance.
Electrical Safety Precautions
Details critical electrical safety steps during installation and servicing.
Installation Procedures
Mounting Height & Clearances
Specifies minimum clearances for mounting and safe operation.
Air For Combustion & Ventilation
Details ventilation requirements for proper combustion.
Gas Piping Installation
Pipe Sizing Guidelines
Provides instructions and table for selecting correct gas pipe size.
Gas Supply and Control Requirements
Specifies gas supply pressure, piping requirements, and valve types.
Electrical Connections and Wiring
Thermostat Installation and Wiring
Guides thermostat placement, wiring, and heat anticipator settings.
Control Board Wiring Diagrams
Illustrates wiring diagrams for UT/Honeywell control boards for electrical connections.
Venting Requirements
Venting System Installation & Inspection
Steps for safe venting system, including blockage checks.
Canadian Venting Standards
Additional instructions for Canadian installation codes.
Standard Combustion Venting
Vertically Vented Category I
Precautions and guidelines for vertical Category I venting.
Horizontally Vented Category I
Precautions and guidelines for horizontal Category I venting.
Category III Venting Guidelines
Horizontally Vented Category III
Precautions and guidelines for horizontal Category III venting.
Separated Combustion Installation
Combustion Air & Venting
Instructions for installing combustion air and venting for Category III.
Exhaust Venting & Concentric Kit
Requirements for exhaust venting, including the concentric vent kit.
Unit Operation and Controls
Control System Explanation
Describes functions of thermostat, pressure switch, and ignition system.
Start-Up and Shut Down Procedures
Step-by-step instructions for starting and shutting down the unit safely.
Gas Input Rate and Adjustments
Calculating Gas Input Rate
Explains how to calculate gas input rate and adjust pressure.
High Altitude Deration
Guidance on adjusting unit performance for higher altitudes.
Periodic Maintenance and Service
Service and Inspection Routine
Outlines routine for inspecting and servicing unit, including safety checks.
Burner and Heat Exchanger Care
Details procedures for cleaning burner assembly and heat exchanger.
Troubleshooting Guide
Common Operational Issues
Lists common operational issues, causes, and corrective actions.
Control Board LED Diagnostics
Explains using LED indicators on control boards for diagnostics.
Parts Identification
Unit Component Listing
Lists and identifies various unit parts with corresponding numbers.
Warranty and Parts Ordering
Limited Warranty Information
Details terms and conditions of the product's limited warranty.
How to Order Replacement Parts
Provides instructions on obtaining replacement parts.
Model Number Configuration
Model Number Breakdown
Explains the meaning of each digit in the unit's model number.
Gas Equipment Start-Up Procedure
Pre-Inspection Checklist
Checklist of items to verify before starting gas equipment.
Operational Checks
Steps for performing checks during gas heating operation.

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