Page 1
Preface Thank you for purchasing KE300 series inverters. This manual describes how to use KE300 series inverter properly. Please read it carefully before installation, operation, maintenance and inspection. Besides, please use the product after understanding the safety precautions. Precautions In order to describe the product’s details, the drawings presented in this instruction are ...
KE300 Inverter Safety and Precautions Chapter 1 Safety and Precautions Safety definition: In this manual, safety precautions are classified as follows: Danger: Operations which are not performed according to requirements may cause serious equipment loss or personnel injury. Caution: Operations which are not performed according to requirements may cause medium hurt or light hurt or material loss.
Page 5
KE300 Inverter Safety and Precautions 1.1.3 During Wiring: Operation should be performed by the professional engineering technician. Otherwise there will be danger of electric shock! There should be circuit breaker between the inverter and power supply. Otherwise, there may be fire! Danger ...
KE300 Inverter Safety and Precautions electric shock. If parameter identification is required, due attention should be paid to the danger of injury arising from the rotating motor. Otherwise accident may occur! Caution Do not change the factory settings at will. Otherwise it may damage the equipment! 1.1.6 During Operation: ...
Page 7
KE300 Inverter Safety and Precautions 1.2.3 Running with Frequency higher than Standard Frequency This inverter can provide output frequency of 0Hz to 3000Hz. If the user needs to run the inverter with frequency of more than 50Hz, please take the resistant pressure of the mechanical devices into consideration.
Page 8
KE300 Inverter Safety and Precautions 1.2.11 Altitude and Derating In areas with altitude of more than 1,000 meters, the heat sinking effect of the inverter may turn poorer due to rare air. Therefore, it needs to derate the inverter for use. Please contact our company for technical consulting in case of such condition.
KE300 Inverter Product Information Chapter 2 Product Information 2.1 Product Inspection Checking the following items when receiving the inverter Confirmation Items Method Confirm if the inverter is what you ordered Check name plate Inspect the entire exterior of the inverter to see if Damaged or not there are any scratches or other damage resulting from shipping...
KE300 Inverter Product Information 2.4 Selection Guide Table 2-1 KE300 Series Inverter Model and Technical Data Motor Rated Input Rated Output Inverter Model Current (A) Current (A) 1AC 220~240V ±15% KE300-2R2G-S2 3AC 220~240V ±15% KE300-2R2G-T2 10.5 KE300-004G-T2 14.6 KE300-5R5G-T2 KE300-7R5G-T2 KE300-011G-T2 46.5...
KE300-220G-T6 KE300-250G-T6 KE300-280G-T6 KE300-315G-T6 KE300-350G-T6 KE300-400G-T6 KE300-450G-T6 KE300-500G-T6 KE300-630G-T6 2.5 Technical Specifications Table 2-2 KE300 Series Inverter Technical Specifications Item Technical Index Specification Input voltage 1AC/3AC 220V±15%, 3AC 380V±15%, 3AC 660V± 15% Input Input frequency 47~63Hz Output voltage 0~rated input voltage...
Page 12
KE300 Inverter Product Information Speed control ±0.5% (SVC) precision 1.0--16.0kHz, automatically adjusted according to temperature and Carrier frequency load characteristics Digital setting: 0.01Hz Frequency accuracy Analog setting: maximum frequency ×0.05% Torque boost Automatically torque boost; manually torque boost: 0.1%~30.0% Three types: linear, multiple point and square type (1.2 power, 1.4 V/f curve power, 1.6 power, 1.8 power, square) Acceleration/decele...
KE300 Inverter Product Information Display frequency setting, output frequency, output voltage, output Human LED display current, etc. machine interface Multifunction key QUICK/JOG key, can be used as multifunction key Ambient -10℃~40℃, derated 4% when the temperature rise by every 1℃ (40℃~50 ℃).
Page 14
KE300 Inverter Product Information Inverter mounting hole Inverter hoisting hole Keypad bracket Control board Main circuit wiring When installing a cabinet, can outlet front, back, left and right Figure 2-3 Parts of inverter...
Page 15
KE300 Inverter Product Information 2.6.2 External & Installation Dimensions 1AC/3AC 220V 2.2kW inverter dimension 5 0 .0 0 1AC/3AC 220V 2.2kW External Dimension Installation Dimension Power Mounting ( mm ) ( mm ) Range Bolt Model H/H1 D/D1 2.2kW 3AC 220V 4kW above inverter dimension 5 0 .0 0...
Page 16
KE300 Inverter Product Information 5.5~15kW 18.5~75kW External Dimension Installation Dimension Power Mounting ( mm ) ( mm ) Range Bolt Model 122.6 5.5~7.5kW 329.1 177.2 316.6 11~15kW 439.6 402.4 209.6 423.6 18.5~22kW 521.2 30~37kW 45~55kW 695.5 75kW...
Page 18
KE300 Inverter Product Information 37~200kW (including 90~200kW standard inverter) 5 0 .0 0 90~200kW nonstandard inverter (with base)
Page 19
KE300 Inverter Product Information External Dimension Installation Dimension ( mm ) ( mm ) Power Mounting Range Bolt Model 0.75~2.2kW 3.7~5.5kW 122.6 7.5kW 301.6 11~15kW 329.1 177.2 316.6 18.5~30kW 439.6 402.4 209.6 423.6 37~45kW 521.2 55~75kW 90~110kW 695.5 (without base) 90~110kW (with base) 132~200kW...
Page 20
KE300 Inverter Product Information 220~630kW with base External Dimension Installation Dimension Power Mounting ( mm ) ( mm ) Range Bolt Model 220~315kW (without base) 220~315kW 1390 1350 (with base) 350~630kW 1140 1100 1146 (without base) 350~630kW 1690 1650 (with base)
Page 21
KE300 Inverter Product Information 3AC660V Inverter Dimension 15~160kW (without base) 5 0 .0 0 110~160kW (base is optional)
Page 22
KE300 Inverter Product Information External Dimension Installation Power Mounting ( mm ) Dimension ( mm ) Range Bolt Model 15~37kW 631.5 (without base) 45~90kW (without base) 110~160kW (without base) 110~160kW 1165 1125 (with base) 185~630kW (without base) 185~630kW (with base)
Page 23
(with base) 2.6.3 Keypad External Dimension 27.4 Keypad dimension of KE300 series inverters Illustration: This keypad can be connected with the inverter externally by ordinary network cable, and it needs an additional bracket to fix it. 6 9 . 5 73.3...
KE300 Inverter Product Information 2.7 Routine Maintenance of Inverter 2.7.1 Routine Maintenance The influence of the ambient temperature, humidity, dust and vibration will cause the aging of the devices in the inverter, which may cause potential fault of the inverter or reduce the service life of the inverter. Therefore, it is necessary to carry out routine and periodical maintenance on the inverter.
Free warranty only applies to the inverter itself. MICNO provides 18 month warranty (starting from the date of original shipment as indicated on the barcode) for the failure or damage under normal use conditions. If the equipment has been used for over 18 months, reasonable repair expenses will be charged.
KE300 Inverter Operation and Display Chapter 3 Mechanical and Electric Installation 3.1 Mechanical Installation 3.1.1 Installation environment 1) Ambient temperature: The ambient temperature exerts great influences on the service life of the inverter and is not allowed to exceed the allowable temperature range (-10℃ to 50℃). 2) The inverter should be mounted on the surface of incombustible articles, with sufficient spaces nearby for heat sinking.
4) In the applications where there are metal dusts, it is recommended to mount the radiator outside the cabinet. In this case, the space in the sealed cabinet should be large enough. 3.2 Electrical Installation 3.2.1 Guide to the external electrical parts Table 3-1 Selection Guide of External Electrical Parts of KE300 Series Inverter Recommended Recommended Recommended...
Page 28
KE300 Inverter Operation and Display Recommended Recommended Recommended Conducting Conducting Circuit Breaker Recommended Conducting Wire of Main Wire of Main (MCCB) Contactor Wire of Control Circuit at Input Circuit at Inverter Model Circuit Side Output Side mm 2 mm 2 mm 2 3AC 380V KE300-0R7G/1R5P-T4...
Page 29
KE300 Inverter Operation and Display 3.2.2 Connection to peripheral devices Figure3-2 Diagram of the connection to peripheral devices Do not install the capacitor or surge suppressor at the output side of the inverter, otherwise it may cause inverter failure or capacitor and surge suppressor damaged.
Page 30
KE300 Inverter Operation and Display The Inverter input / output (main circuit) contains harmonic components, it may interfere with inverter accessories communications equipment. Therefore, please install anti-interference filter to minimize interference. The details of external devices and accessories selection refer to the manual of external devices. 3.2.3 Using instruction of the external electrical parts Table 3-2 Using Instruction of the External Electrical Parts Part Name...
Page 32
KE300 Inverter Operation and Display inverters. 3. Braking resistor is optional for user. 3.2.5 Main circuit terminals and connections Danger Make sure that the power switch is at OFF status prior to perform wiring connection. Otherwise there may be danger of electric shock! ...
Page 33
KE300 Inverter Operation and Display Figure 3-9 Main circuit terminals(Three phase 380V, 90~710kW) 2) Instructions of main circuit terminals Terminal Name Description Input terminal of three R, S, T Connect to three-phase AC power phase power supply Common DC bus input point (connection point of external Negative and positive (+) , (-) brake unit of the inverter (220V and other voltages) above...
Page 34
KE300 Inverter Operation and Display The inverter output side cannot connect to the capacitor or surge absorber. Otherwise, it may cause frequent inverter protection and even damage the inverter. In case the motor cable is too long, it may generate electrical resonance easily due to the impact of distributed capacitance, thus damaging the motor insulation or generating higher leakage current to invoke over current protection of the inverter.
Page 35
KE300 Inverter Operation and Display 2. Input impedance: 4.7kΩ Digital input 3 3. Voltage range for level input: 9V ~ 30V Digital input 4 Digital input 5 Digital input 6 In addition to the characteristics of D1 to D6, it can also be used as the high speed pulse input channel.
Page 36
KE300 Inverter Operation and Display less than 20 meters +10V Potentiometer Figure 3-11 Connection of analog input Cross in the same direction or wind 2 or 3 coils in the same direction External analog source 0.022 uF,50V Ferrite bead Figure 3-12 Connection of analog Input b) Digital input terminal It needs to employ shielded cable generally, with cable length of no more than 20 meters.
Page 37
KE300 Inverter Operation and Display +VCC Signal 3.3K 3.3 Ω Control board of inverter External controller Figure 3-13 NPN type wiring This is the most commonly used wiring connection, if external power supply is used, the +24V terminal must disconnect with PLC terminal. The positive pole of external power supply should connect with PLC terminal, and the negative pole connects with COM.
KE300 Inverter Operation and Display Chapter 4 Operation and Display 4.1 Keypad Description With the operation keypad, it can perform such operations on the inverter as function parameter modification, working status monitor and running control (start and stop). Figure4-1 Operation Keypad Diagram 1) Function key description Function indicator Description...
Page 39
KE300 Inverter Operation and Display 2) Unit indictor light description Unit indictor Description Frequency unit Current unit Voltage unit Rotation speed unit % Percentage 3) Digital display zone Five-number digit LED display, can display setting frequency, output frequency, various monitoring data and alarm code.
Operation and Display 4.2 Function Code Checking and Modification Methods Description The operation keypad of the KE300 Series Inverter adopts three-level menu structure to carry out operations such as parameter setting. The three-level menu includes function parameter group (level 1 menu) → Function code (level 2 menu) →...
KE300 Inverter Operation and Display 4.5 Stand By In stop or stand by status, parameters of multi-status can be displayed. Whether or not to display this parameter can be chosen through function code P7-05 (Stop status display parameter) according to binary bits.
Page 42
KE300 Inverter Operation and Display P1-06: Stator resistance P1-07: Rotor resistance P1-08: Leakage inductance P1-09: Mutual inductance P1-10: Current without load Finally, complete the automatic tuning of motor parameters. If the motor cannot be completely disconnected with the load, set P1-11 to “1” (static tuning), and then press RUN key on the keyboard panel.
Function Parameter List Chapter 5 Function Parameter List The function parameters of KE300 series inverter have been divided into 19 groups including P0~PP, A0, U0 according to the function. Each function group contains certain function codes. For example, “P1-10” means the tenth function code in the P1 function group. P0~PE are basic function parameter groups; PF is factory parameter group (users are forbidden to access);...
KE300 Inverter Function Parameter List 5.1 Basic Function Parameter Table Function Factory Name Detailed instruction Modify code default P0 Group: Basic Function 1: G model (constant torque load ◎ P0-00 Inverter model model) 2: P model (fan and pump load model) 0: V/F control ◎...
Page 45
KE300 Inverter Function Parameter List Function Factory Name Detailed instruction Modify code default 1: A - B 2: Max (A, B) 3: Min (A, B) Keypad reference P0-08 0.00Hz ~ maximum frequency:P0-10 50.00Hz ○ frequency Running direction 0: Forward P0-09 ○...
Page 46
KE300 Inverter Function Parameter List Function Factory Name Detailed instruction Modify code default 2: 100Hz Running frequency 0: Running frequency ◎ P0-26 command UP/DN 1: Setting frequency reference Units place: Operation keypad command combination with frequency source 0: No combination 1: Keypad 2: AI1 3: AI2...
Page 47
KE300 Inverter Function Parameter List Function Factory Name Detailed instruction Modify code default 0.001 Ω ~ 65.535 Ω Motor ( Inverter power≤55kW) ◎ P1-07 Rotor resistance paramet 0.0001Ω ~ 6.5535Ω ( Inverter power>55kW) 0.01mH ~ 655.35mH Motor ( Inverter power≤55kW) ◎...
Page 48
KE300 Inverter Function Parameter List Function Factory Name Detailed instruction Modify code default 6: Min (AI1, AI2) 7: Max (AI1, AI2) Full scale of 1-7 selection corresponds to P2-10 Torque upper limit 0.0% ~ 200.0% P2-10 150.0% ○ digital setting P3 Group: V/F Control Parameters 0: Linear 1: Multiple-point...
Page 49
KE300 Inverter Function Parameter List Function Factory Name Detailed instruction Modify code default 10: Pause running 11: External fault (normal open) input 12: Multi-step speed terminal 1 13: Multi-step speed terminal 2 14: Multi-step speed terminal 3 15: Multi-step speed terminal 4 16: ACC/DEC selection terminal 1 17: ACC/DEC selection terminal 2 18: Main frequency source switching...
Page 50
KE300 Inverter Function Parameter List Function Factory Name Detailed instruction Modify code default 47: Emergency stop 48: External stop terminal 2 49: Deceleration DC braking 50: The running time reset P4-07 ~ ● Reserved P4-09 ○ P4-10 Terminal filter time 0.000s ~ 1.000s 0.010s 0: Two-line mode 1...
Page 51
KE300 Inverter Function Parameter List Function Factory Name Detailed instruction Modify code default P4-30 HDI maximum input P4-28 ~ 100.00kHz 50.00 ○ HDI maximum input P4-31 -100.0% ~ 100.0% 100.0% ○ corresponding setting P4-32 HDI filter time 0.00s ~ 10.00s 0.10s ○...
Page 52
KE300 Inverter Function Parameter List Function Factory Name Detailed instruction Modify code default 7: Inverter overload pre-alarm 8: Setting count value arrival 9: Designated count value arrival 10: Length arrival 11: PLC loop completed 12: Accumulated running time arrival 13: Frequency limiting 14: Torque limiting 15: Ready for running 16: AI1>AI2...
Page 53
KE300 Inverter Function Parameter List Function Factory Name Detailed instruction Modify code default 3: Output torque 4: Output power 5: Output voltage 6: Pulse input 7: AI1 8: AI2 9: Reserved AO2 output function 10: Length P5-08 ○ select ion 11: Count value 12: Communication 13: Motor speed...
Page 54
KE300 Inverter Function Parameter List Function Factory Name Detailed instruction Modify code default P6-02 Speed tracking speed 1 ~ 100 ○ P6-03 Start frequency 0.00Hz ~ 10.00Hz 0.00Hz ○ Start frequency ◎ P6-04 0.0s ~ 100.0s 0.0s holding time DC braking current before ◎...
Page 55
KE300 Inverter Function Parameter List Function Factory Name Detailed instruction Modify code default Bit01: Setting frequency (Hz) Bit02: Bus voltage (V) Bit03: Output voltage (V) Bit04: Output current (A) Bit05: Output power (kW) Bit06: Output torque (%) Bit07: DI status Bit08: DO status Bit09: AI1 voltage (V) Bit10: AI2 voltage (V)
Page 56
KE300 Inverter Function Parameter List Function Factory Name Detailed instruction Modify code default Bit09: PLC step Bit10: Load speed Bit11: PID setting Bit12: HDI input pulse frequency (kHz) Load speed P7-06 0.0001 ~ 6.5000 3.0000 ○ display coefficient IGBT module P7-07 0.0℃~ 100.0℃...
Page 57
KE300 Inverter Function Parameter List Function Factory Name Detailed instruction Modify code default Jump frequency P8-11 0.00Hz ~ P0-10 (maximum frequency) 0.01Hz ○ amplitude P8-12 FWD/REV dead time 0.0s ~ 3600.0s 0.0s ○ 0: Enable P8-13 Reverse control ○ 1: Disable Action when setting 0: Running at frequency lower limit P8-14...
Page 58
KE300 Inverter Function Parameter List Function Factory Name Detailed instruction Modify code default detection value 2 Any arrival frequency P8-33 0.0% ~ 100.0% (maximum frequency) 0.0% ○ detection amplitude 2 0.0% ~ 300.0% Zero-current P8-34 100.0% corresponds to motor rated 5.0% ○...
Page 59
KE300 Inverter Function Parameter List Function Factory Name Detailed instruction Modify code default Running arrival P8-53 0.0Min ~ 3600.0Min 0.0Min ○ time setting P9 Group: Fault and Protection Motor overload protection 0: Disable P9-00 ○ select ion 1: Enable Motor overload protection P9-01 0.20 ~ 10.00 1.00...
Page 60
KE300 Inverter Function Parameter List Function Factory Name Detailed instruction Modify code default Output side phase failure 14: Module overheat 1 5: External fault 16: Communication fault 17: Contactor fault 1 8: Current detection fault 19: Motor autotuning fault 20: Reserved 21: Parameter R/W fault 2 2: Inverter hardware fault 23: Motor short circuit to ground fault...
Page 61
KE300 Inverter Function Parameter List Function Factory Name Detailed instruction Modify code default Frequency at the second - - P9-27 ● fault Current at the second - - P9-28 ● fault Bus voltage at the second - - P9-29 ● fault Input terminal’s status at -...
Page 62
KE300 Inverter Function Parameter List Function Factory Name Detailed instruction Modify code default Tens place: Function code R/W fault 0: Coast to stop 1: Dec-to-stop Hundreds place: Reserved Thousands place: Motor over heat (25) Ten thousands: Running time arrival (26) Units place: Customized fault 1 (27) 0: Coast to stop 1: Dec-to-stop...
Page 63
KE300 Inverter Function Parameter List Function Factory Name Detailed instruction Modify code default Abnormal backup 60.0% ~ 100.0% (100.0% corresponds ○ P9-55 100.0% frequency to maximum frequency( P0-10)) P9-56 ~ ● Reserved P9-58 0: Invalid Instantaneous power-off P9-59 1: Deceleration ○...
Page 64
KE300 Inverter Function Parameter List Function Factory Name Detailed instruction Modify code default 0: Positive PA-03 PID action direction ○ 1: Negative PA-01(PID given through keypad)~ PA-04 PID given feedback range 100.0 ○ 1000.0 PA-05 Proportional gain Kp1 0.0 ~ 100.0 20.0 ○...
Page 65
KE300 Inverter Function Parameter List Function Factory Name Detailed instruction Modify code default Tens place: Stop integrating or not after output reach limit 0: Keep integrating 1: Stop integrating 0.0%: No judgment for feedback lost PID feedback lost PA-26 0.0% ○...
KE300 Inverter Function Parameter List Function Factory Name Detailed instruction Modify code default selection in torque control 1: AI1 mode 2: AI2 3: Keypad potentiometer 4: High speed pulse HDI 5: Communication 6: Min (AI1,AI2) 7: Max (AI1,AI2) Torque setting throught ○...
Page 70
KE300 Inverter Function Parameter List Function code Name Minimum unit U0-11 Radiator temperature 1℃ U0-12 Count value U0-13 Length value U0-14 Load speed U0-15 PID setting U0-16 PID feedback U0-17 PLC phase U0-18 HDI input pulse frequency (Hz) 0.01kHz U0-19 Feedback speed (unit 0.1Hz) 0.1Hz U0-20...
Page 71
KE300 Inverter Function Parameter List Function code Name Minimum unit (function 01-function 40) DI function status visual display 2 U0-44 (function 41-function 80) U0-59 Setting frequency (%) 0.01% U0-60 Running frequency (%) 0.01% U0-61 Inverter status...
1: G model: Applicable to constant torque load. 2: P model: Applicable to constant power load. KE300 series inverter adopts G/P combination mode, the suitable motor power of constant torque load (G model) is one size smaller than fan and pump loads (P model).
Page 73
2: Al1 3: Al2 The reference frequency is set by analog input. KE300 series inverter provides 2 analog input terminals (AI1, AI2). Both of AI1 and AI2 are 0~10V / 0~20mA input terminal. User can select the corresponding relation between the objective frequency and the input voltage value of AI freely.
Page 74
KE300 Inverter Parameter Description 50kHz. Pulse given can only be input from the multifunctional input terminal HDI. 6: Multi-step speed The reference frequency is determined by P4 and PC groups. The selection of steps is determined by combination of multi-step speed terminals. 7: Simple PLC User can set reference frequency, hold time, running direction of each step and acceleration/deceleration time between steps.
Page 75
KE300 Inverter Parameter Description Auxiliary Frequency source B Factory default 100% range P0-06 Setting range 0% ~ 150% When the frequency source selection is frequency combination reference (P0-07 is set to 1 or 3), the two parameters are used to determine the adjustment range of auxiliary frequency source. P0-05 is used to determine the relative object of that range.
Page 76
Setting range 50.00Hz ~ 300.00Hz The maximum output frequency of KE300 series inverter is 3000Hz. When P0-22 is set to 1, frequency resolution is 0.1Hz, P0-10 setting range is 50.0Hz~3000.0Hz; When P0-22 is set to 2, frequency resolution is 0.01Hz, P0-10 setting range is 50.0Hz~300.0Hz.
Page 77
KE300 Inverter Parameter Description It is used to define the source of frequency upper limit. The frequency upper limit can be sourced from either digital setting (P0-12) or analog input. When the analog input is used to set the frequency upper limit, 100% of analog input setting is relative to P0-12.
Page 78
KE300 Inverter Parameter Description → High Inverter temperature rise Small → Big Leakage current Small → Big External radiation interference Carrier frequency adjusting Factory default according to temperature P0-16 0: No Setting range 1: Yes The inverter can automatically adjust the carrier frequency according to its temperature. This function can reduce the possibility of overheat alarm of the inverter.
Page 79
KE300 Inverter Parameter Description KE300 series inverter offers three ACC/DEC time units, they are 1s, 0.1s, 0.01s. Note: When modifying this function parameter, 4 group ACC/DEC time display decimal place changes, the corresponding ACC/DEC time also changes. Auxiliary frequency source offset Factory default 0.00Hz...
Page 80
KE300 Inverter Parameter Description setting frequency changes frequently. Running frequency command Factory default UP/DN reference P0-26 Running frequency Setting range Setting frequency This parameter is only valid when frequency source is set by keypad. It is used to confirm which mode would be used to modify setting frequency when keys “▲”, “▼” or terminal UP, DOWN acts, namely, whether reference frequency increases/decreases on the basic of running frequency, or increases/decreases on the basic of setting frequency.
KE300 Inverter Parameter Description Group P1 Motor Parameters Motor type Factory default Common asynchronous motor P1-00 Setting range Variable frequency asynchronous motor Motor rated power Factory default Model depend P1-01 Setting range 0.1kW ~ 1000.0kW Motor rated voltage Factory default Model depend P1-02 Setting range...
Page 82
KE300 Inverter Parameter Description P1-10 as standard Y series motor parameters. If motor parameters autotuning failed in the site, please input the related parameters provided by the motor manufacturer. Motor parameters autotuning Factory default No operation P1-11 Setting range Static autotuning Rotation autotuning 0: No operation, prohibit motor parameter autotuning.
KE300 Inverter Parameter Description Group P2 Vector Control Parameters Group P2 is valid only for vector control. That is to say, when P0-01=0 or 1, it is valid, and when P0-01=2, it is invalid. Speed loop proportional gain 1 Factory default P2-00 Setting range 1 ~ 100...
Page 84
KE300 Inverter Parameter Description If factory default cannot meet the requirements, the relevant parameter values can be subject to fine tuning. Increase the proportional gain while ensuring no oscillation to the system, and then reduce the integration time to ensure that the system has quick response characteristics and small overshoot. Caution: Improper PI parameter setting may cause too large speed overshoot.
Page 85
KE300 Inverter Parameter Description Torque upper limit source under Factory default speed control mode P2-10 P2-09 Setting range Keypad potentiometer High speed pulse HDI Communication Torque upper limit digital setting Factory default 150.0% P2-10 Setting range 0.0% ~ 200.0% In the speed control mode, the maximum of the inverter output torque is controlled by the torque upper limit source.
KE300 Inverter Parameter Description Group P3 V/F Control Parameters This group of function code is enabled only for V/F control (P0-01=2) and is invalid for vector control. V/F control is applicable for the general loads such as fan and pump or the applications where one inverter drives multiple motors or the inverter power is one level lower or higher than the motor power.
Page 87
KE300 Inverter Parameter Description Output voltage Output frequency V1:Manual torque boost voltage Vb:Maximum output voltage fb:Rated running frequency f1:Manual torque boost voltage Figure 6-3 Manual torque boost diagram V/F frequency point 1 Factory default 0.00Hz P3-03 Setting range 0.00Hz ~ P3-05 V/F voltage point 1 Factory default 0.0%...
Page 88
KE300 Inverter Parameter Description V/F slip compensation gain Factory default 0.0% P3-09 Setting range 0% ~ 200.0% It is valid only for V/F control. Setting this parameter can compensate the slip of motor speed caused by the load increases, and makes the motor speed stably when the load changes.
KE300 Inverter Parameter Description Group P4 Input Terminal The standard Inverter has 7 multifunctional digital input terminals (HDI can be used as high speed pulse input terminal) and two analog input terminals. P4-00 D1 terminal function Factory default P4-01 D2 terminal function Factory default P4-02 D3 terminal function...
Page 90
KE300 Inverter Parameter Description Setting Function Description value terminal 4 ACC/DEC time selection terminal 1 It can select four types of ACC/DEC time though 4 statuses of the two terminals. See attached table 2. ACC/DEC time selection terminal 2 Used to switch different frequency source. According to the setting of frequency source selection (P0-07), Main frequency...
Page 91
KE300 Inverter Parameter Description Setting Function Description value When this terminal is valid, PID integration adjustment function will PID integration stop stop working, but PID ratio adjustment & differential adjustment function are still valid. Switch frequency When this terminal is valid, frequency source A is replaced by source A to preset preset frequency (P0-08) frequency...
Page 92
KE300 Inverter Parameter Description Multi-step command 9 PC-09 Multi-step command 10 PC-10 Multi-step command 11 PC-11 Multi-step command 12 PC-12 Multi-step command 13 PC-13 Multi-step command 14 PC-14 Multi-step command 15 PC-15 When the frequency source selection is multi-step speed, 100% of PC-00~PC-15 correspond to P0-10 (maximum frequency).
Page 93
KE300 Inverter Parameter Description Running command Stop Forward [FWD] Forward ( FWD ) Reverse Reverse ( REV ) Reverse [REV] Forward Digital public terminal COM Digital public terminal Stop Figure 6-5 Two-line Running Mode 1 1: Two-line running mode 2: When this mode is adopted, REV is enabled terminal. The direction is determined by the status of FWD.
Page 94
KE300 Inverter Parameter Description Forward [FWD] Three-line running control Reverse [REV] COM Digital public terminal Figure 6-7 Three-line Running Mode 1 Where, SB1: Stop button SB2: Forward rotation button SB3: Reverse rotation button 3: Three-line running mode 2: In this mode, DI is enabled terminal, and the running command is given by FWD, while the direction is determined by the status of REV.
Page 95
KE300 Inverter Parameter Description UP/DN change rate Factory default 1.00Hz/s P4-12 Setting range 0.001Hz/s ~ 50.000 Hz/s Terminals UP/DOWN is used to adjust the change rate when setting frequency. When P0-22 is set to 2, the range is 0.001~50.000Hz/s. When P0-22 is set to 1, the range is 0.01~50.00Hz/s. AI curve 1 minimum input Factory default 0.00V...
Page 96
KE300 Inverter Parameter Description Corresponding setting (frequency,torque) 100% 0V(0mA) 10V(20mA) -100% Figure 6-9 Corresponding Relationship between Analog Reference and Setting AI curve 2 minimum input Factory default 0.00V P4-18 Setting range 0.00V ~ P4-20 AI curve 2 minimum input corresponding Factory default 0.0% setting...
Page 98
KE300 Inverter Parameter Description function code. If the selection is 1, when AI input is lower than “the minimum input”, the analog value corresponding setting is 0.0%. DI1 delay time Factory default 0.0s P4-35 Setting range 0.0s ~ 3600.0s DI2 delay time Factory default 0.0s P4-36...
KE300 Inverter Parameter Description Group P5 Output Terminal The standard Inverter has 2 multifunctional analog output terminals, 2 multifunctional relay output terminals, 1 HDO terminal (can be used as either high-speed pulse output terminal or collector open output). HDO terminal output selection Factory default P5-00 High speed pulse output...
Page 100
KE300 Inverter Parameter Description Setting Function Description value limit, it outputs ON signal. In speed control mode, when the output torque reaches torque Torque limiting limit, the inverter is in stall protection stauts and outputs ON signal. When the main circuit and control circuit power supply are Ready for running connected, the inverter protection function is invalid, and the inverter is in running status, it outputs ON signal.
Page 101
KE300 Inverter Parameter Description Setting Function Description value temperature can be checked via U0-34) This running time exceeds the time set by P8-53, the inverter This running time arrival outputs ON signal. P5-06 HDO function selection Factory default P5-07 AO1 output function selection Factory default P5-08 AO2 output function selection...
Page 102
KE300 Inverter Parameter Description AO1 Zero-offset coefficient Factory default 0.0% P5-10 Setting range -100.0% ~ +100.0% AO1 gain Factory default 1.00 P5-11 Setting range -10.00 ~ +10.00 AO2 Zero-offset coefficient Factory default 0.00% P5-12 Setting range -100.0% ~ +100.0% AO2 gain Factory default 1.00 P5-13...
KE300 Inverter Parameter Description Group P6 Start and Stop Control Start mode Factory default Direct start P6-00 Setting range Speed tracking and restart Pre-excitation start 0: Direct start If DC braking time is set to 0, the inverter will start from the start frequency. If DC braking time is set to nonzero value, DC braking will be performed firstly, then the inverter starts from the start frequency.
Page 104
P6-07 Setting range S-curve ACC/DEC A S-curve ACC/DEC B 0: Linear ACC/DEC The output frequency increases or decreases according to the straight line. KE300 series inverter has 4 kinds of ACC/DEC time, which can be set by P4-00 ~ P4-06.
Page 105
KE300 Inverter Parameter Description 1: S-curve ACC/DEC A The output frequency increases or decreases according to S-curve. S-curve is suitable for applications which require start & stop smoothly, such as elevator and conveyor belt. 2: S curve ACC/DEC B In the S-curve ACC/DEC B, the motor rated frequency f is always the inflection point of S curve, showed as figure 6-11.
Page 106
KE300 Inverter Parameter Description Output frequency (Hz) Setting frequency (f) Rated frequency (fb) Time (t) Figure 6-11 S-curve ACC/DEC A diagram Stop mode Factory default P6-10 Deceleration to stop Setting range Coast to stop 0: Deceleration to stop After the stop command is valid, the inverter reduces the output frequency according to the DEC time and will stop after the frequency reduces to zero.
Page 107
KE300 Inverter Parameter Description Output frequency (Hz) Dc braking start frequency after stop Time (t) Output voltage Dc braking waiting time after stop Dc braking current after stop Time (t) Dc braking time after stop Running command Figure 6-12 DC braking diagram Braking usage ratio Factory default 100%...
KE300 Inverter Parameter Description Group P7 Keypad and Display Inverter rated power Factory default Model depend P7-00 Setting range 0.1kW~1000.0kW Display inverter rated power. QUICK/JOG function selection Factory default Invalid Switching between keypad command and remote command (terminal command and communication command) P7-01 Setting range FDW/REV Switching...
Page 109
KE300 Inverter Parameter Description Running status display 1 Factory default Running frequency(Hz) Setting frequency(Hz) DC bus voltage(V) Output voltage(V) Output current(A) Output power(kW) Output torque DI input status 0000 15 14 13 12 11 10 P7-03 Setting range FFFF DO output status AI1 voltage(V) AI2 voltage(V) Radiator temperature...
Page 110
KE300 Inverter Parameter Description Running status display 2 Factory default PID feedback PLC phase HDI frequency(kHz) Running frequency 2(Hz) Remain running time AI1 voltage befo re calibratio n(V) AI2 voltage before calibartion(V) Reserved 15 14 13 12 11 10 0000 P7-04 Setting range...
Page 111
KE300 Inverter Parameter Description Stop status display Factory default Setting frequency(Hz) Bus voltage(V) DI input status DO output status AI1 voltage(V) AI2 voltage(V) Radiator temperature Count value 0000 P7-05 Setting range 15 14 13 12 11 10 FFFF Length value PLC phase Load speed PID setting...
Page 112
KE300 Inverter Parameter Description Load speed display coefficient Factory default 3.0000 P7-06 Setting range 0.0001 ~ 6.5000 The correspondence of the inverter output frequency and the load speed can be adjusted via this parameter when the load speed needs to be displayed. -...
Page 113
KE300 Inverter Parameter Description Accumulated power-on time Factory default P7-13 Setting range 0h ~ 65535h Display the accumulated power-on time after production. When this time reaches the value set by P8-17, the inverter multifunctional digital output function (24) outputs ON signal. Accumulated power consumption Factory default P7-14...
Setting range 0.1s ~ 3600.0s KE300 series inverter supplies 4 kinds of ACC/DEC time. The principles of them are the same. Please refer to description of P0-17 and P0-18 for more details. User can select the one of 4 kinds ACC/DEC time thought the different combination of DI terminals. See the description of P4-00~P4-05, then pay attention to Function (16) &...
Page 115
KE300 Inverter Parameter Description Output frequency ( Hz) Jump frequency amplitude Jump frequency 2 Jump frequency amplitude Jump frequency amplitude Jump frequency 1 Jump frequency amplitude Time (t) Figure 6-13 Jump frequency diagram FWD/REV dead time Factory default 0.0s P8-12 Setting range 0.00s ~ 3600.0s FWD/REV dead time: The waiting and holding time before the motor changes its spinning direction after...
Page 116
KE300 Inverter Parameter Description It is used to select the inverter running status when the setting frequency is lower than the frequency lower limit. Droop control Factory default 0.00Hz P8-15 Setting range 0.00Hz ~ 10.00Hz When several motors drive the same load, each motor's load is different because of the difference of motor's rated speed.
Page 117
KE300 Inverter Parameter Description Figure 6-15 FDT Level and lag diagram Frequency arrival detection amplitude Factory default 0.0% P8-21 Setting range 0.00 ~ 100% (maximum frequency) When output frequency is within the detecting range of reference frequency, an ON-OFF signal will be output.
Page 118
KE300 Inverter Parameter Description Output frequency ( Hz) Jump frequency amplitude Jump frequency 2 Jump frequency amplitude Jump frequency 1 Jump frequency amplitude Jump frequency amplitude Time (t) Figure 6-17 Jump frequency during ACC/DEC diagram Acceleration time 1 and acceleration time 2 Factory default 0.00Hz switching frequency point...
Page 119
0.0% ~ 100.0% (maximum frequency) When the output frequency reaches positive or negative detection amplitude of frequency detection value, DO outputs ON signal. KE300 series inverter provides two parameters of any arrival frequency detection value, used to set frequency value and frequency detection range.
Page 120
KE300 Inverter Parameter Description Output current Zero current detection level P8-34 Time (t) Zero current detection signal Time (t) Zero current detection delay time P8-35 Figure 6-20 Zero-current detection diagram Output current over limit value Factory default 200.0% P8-36 0.0% (No detection) Setting range 0.1% ~ 300.0% (motor rated current) Output current over limit detection delay time...
Page 121
0.0% ~ 300.0% (motor rated current) When the output current is in the range of positive or negative detection amplitude of setting any arrival current, DO terminal outputs ON signal. KE300 series inverter provides two parameters of any arrival current and detection amplitude.
Page 122
KE300 Inverter Parameter Description AI1 input voltage protection lower limit Factory default 3.10V P8-45 Setting range 0.00V ~ P8-46 AI1 input voltage protection upper limit Factory default 6.80V P8-46 Setting range P8-45 ~ 10.00V When the analog input AI1 value is bigger than P8-46, or smaller than P8-45, DO terminal outputs “AI1 input over limit”...
KE300 Inverter Parameter Description Group P9 Fault and Protection Motor overload protection selection Factory default P9-00 Invalid Setting range Valid Motor overload protection gain Factory default 1.00 P9-01 Setting range 0.20 ~ 10.00 P9-00=0: Has no motor overload protection function, may cause the motor overheating damaged. P9-00=1: The inverter judges whether the motor is overload or not according to the inverse time limit curve of motor overload protection.
Page 124
KE300 Inverter Parameter Description During the inverter ACC/DEC, when the output current exceeds over-current stall protection current, the inverter stops ACC/DEC, runs with the current frequency, continue ACC/DEC after the output current is reduced. Over-current stall gain is used to adjust the suppression over-current capacity during ACC/DEC. The bigger this value is, the stronger the capacity is.
Page 125
KE300 Inverter Parameter Description Select to protect input phase failure or not. This protection is only effective for below models: Voltage level Models Single phase 220V ≥5.5KW Three phase 220V ≥11KW Three phase 380V ≥11KW Three phase 480V Three phase 660V Output phase failure protection selection Factory default P9-13...
Page 126
KE300 Inverter Parameter Description P9-33 The second fault power on time P9-34 The second fault running time P9-37 The first fault frequency P9-38 The first fault current P9-39 The first fault bus voltage P9-40 The first fault input terminal status Same as P9-17 ~ P9-24 P9-41 The first fault output terminal status...
Page 127
KE300 Inverter Parameter Description Deceleration to 7% of motor rated power, then keep running; run at setting frequency when no off-load Ten thousands PID feedback lost when running (E-31) (same as place units place of P9-47) Fault protection action selection 4 Factory default 00000 Speed deviation oversize (E-42) (same as units...
Page 128
KE300 Inverter Parameter Description Instantaneous power-off voltage Factory default 0.50s recover judgment time P9-61 Setting range 0.00s ~ 100.00s Instantaneous power-off action Factory default 80.0% judgment voltage P9-62 Setting range 60.0% ~ 100.0% (standard bus voltage) The function is that, when instantaneous power off or voltage drops suddenly, the inverter will reduce output speed to decrease compensation voltage for DC bus which is generated by the load feedback energy, so that keep the inverter running.
KE300 Inverter Parameter Description Off-load detection time Factory default 1.0s P9-65 Setting range 0.0s ~ 60.0s If off-load protection function is valid, when the output current is smaller than off-load detection level P9-64, lasts for longer than off-load detection time P9-65, the output frequency will reduce to 7% of the rated frequency automatically.
Page 130
KE300 Inverter Parameter Description AI1-AI2 High speed pulse HDI Communication AI1+AI2 MAX (|AI1|,|AI2|) MIN (|AI1|,|AI2|) These parameters are used to select PID given and feedback source. Notice: Given value and feedback value of PID are percentage values. 100% of given value is corresponding to 100% of feedback value. Given source and feedback source must not be same, otherwise PID will be malfunction.
Page 131
KE300 Inverter Parameter Description Cut-off frequency of PID reverse Factory default 0.00Hz PA-08 0.00 ~ P0-10 (maximum frequency) Setting range In some situation, only when PID output frequency is negative (inverter reverse), PID can make given value and feedback value in a same status. But the reverse frequency cannot be too high for some applications.
Page 132
KE300 Inverter Parameter Description Setting range Switching via terminals Automatic switching according to the deviation PID parameter switching deviation 1 Factory default 20.0% PA-19 Setting range 0.0% ~ PA-20 PID parameter switching deviation 2 Factory default 80.0% PA-20 Setting range PA-19 ~ 100.0% In some applications, one group PID parameter is not enough, different PID parameters would be adopted according to the situation.
Page 133
KE300 Inverter Parameter Description Output frequency (Hz) PID initial value PA-21 Time (t) PID initial value holding time PA-22 Figure 6-26 PID initial value function diagram Forward maximum value between Factory default 1.00% two output deviation PA-23 Setting range 0.00% ~ 100.00% Reverse maximum value between Factory default 1.00%...
Page 134
KE300 Inverter Parameter Description PID feedback lost detection value Factory default 0.0% PA-26 0.0%: No judgment for feedback lost Setting range 0.1% ~ 100.0% PID feedback lost detection time Factory default 1.0s PA-27 Setting range 0.0s ~ 20.0s The parameters are used to judge whether PID feedback lost or not. When PID feedback is smaller than feedback lost detection value (PA-26), lasts for longer than PID feedback lost detection time (PA-27), the inverter alarms fault E-31, and handles according to the chose fault process mode.
KE300 Inverter Parameter Description Group PB Wobble Frequency, Fixed Length, Counting The wobble frequency function is suitable for textile, chemical fiber industries, and the applications which require traversing and winding functions. The wobble frequency function means that the output frequency of the inverter wobbles up and down with the setting frequency as the center.
Page 136
KE300 Inverter Parameter Description wobble frequency is limited by the frequency upper limit and frequency lower limit. The wobble amplitude is relative to the central frequency (variable wobble amplitude, select FB-00=0): wobble amplitude: AW=frequency source: F0-07 × wobble amplitude: FB-01. The wobble amplitude is relative to the maximum frequency (fixed wobble amplitude, select FB-00=1): wobble amplitude: AW=maximum frequency: F0-10 ×...
Page 137
KE300 Inverter Parameter Description The counting value can be collected via digital input terminals. The relative input terminal function need to be set to 25 (Counter input) for applications, HDI must be used when the pulse frequency is high. When the counting value reaches PB-08, DO outputs “setting counting value arrival” ON signal, then the counter will stop counting.
Parameter Description Group PC Multi-step Command and Simple PLC Function The multi-step command of KE300 series inverter has more functions than normal multi-step speed. Besides multi-step speed functions, it can be used as the given source of the process PID.
Page 139
KE300 Inverter Parameter Description Multi-step command can be used in two situations: as frequency source or as the setting source of the process PID. In two situations, the dimension of the multi-step command is relative value, range -100.0%~100.0%, When as the frequency source is the percentage of the relative maximum frequency, multi-step command as PID setting source does not need dimension switching, because PID given is relative value.
Page 140
KE300 Inverter Parameter Description Simple PLC storage selection when Factory default power-down Units place When power-off Not store PC-17 Store Setting range Tens place When stop No store Store PLC storage when power-off means the last PLC running phase and running frequency are memorized before power-off, keep running from the memory status after power-on next time.
Page 141
KE300 Inverter Parameter Description 5th Phase ACC/DEC time selection Factory default PC-29 Setting range 0 ~ 3 6th Phase running time Factory default 0.0s (m) PC-30 Setting range 0.0s (m) ~ 6500.0s (m) 6th Phase ACC/DEC time selection Factory default PC-31 Setting range 0 ~ 3...
Page 142
KE300 Inverter Parameter Description 14th Phase ACC/DEC time selection Factory default PC-47 Setting range 0 ~ 3 15th Phase running time Factory default 0.0s (m) PC-48 Setting range 0.0s (m) ~ 6500.0s (m) 15th Phase ACC/DEC time selection Factory default PC-49 Setting range 0 ~ 3...
KE300 Inverter Parameter Description Group PD Communication Parameters Refer to the Communication Protocol for details. Group PP Function Code Management User password Factory default PP-00 Setting range 0 ~ 65535 Any non-zero number can be set, and then the password protection function will be enabled. When user enters into the menu next time, “-----”...
Page 144
KE300 Inverter Parameter Description The customer setting function code parameter can be modified or not, is used to protect function parameter being modified improperly. When the function code is set to 0, all the function codes can be modified, when the function code is set to 1, all the function codes only can be viewed, but not modified.
KE300 Inverter Parameter Description Group A0 Torque Control Parameters A0 group defaults to the hidden parameter group, the display attribute of A0 group can be modified via setting PP-02, please refer to PP-02 for details. Speed/torque control mode selection Factory default A0-00 Speed control Setting range...
Page 146
KE300 Inverter Parameter Description Torque control forward maximum Factory default 50.00Hz frequency A0-05 Setting range 0.00Hz ~ P0-10 (maximum frequency) Torque control reverse maximum Factory default 50.00Hz frequency A0-06 Setting range 0.00Hz ~ P0-10 (maximum frequency) It is used to set forward or reverse maximum running frequency in torque control. When torque control, if the load torque is smaller than the motor output torque, the motor speed will increase, and the motor maximum speed should be limited to protect mechanical system from galloping or other accidents.
KE300 Inverter Parameter Description Group U0 Monitoring Parameters For the convenience of the field debugging, U0 group indicates running status of inverter. User can view them on the keypad. Code Name Range U0-00 Running frequency 0.00 ~ 320.00Hz(P0-22=2) 0.0 ~ 3200.0Hz(P0-22=1) U0-01 Setting frequency U0-00 displays absolute value of theoretical running frequency of the inverter.
Page 148
KE300 Inverter Parameter Description Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Code Name Range 0 ~ 1023 U0-08 DO output status U0-07 displays the digital value output terminal state which can be expressed by a 8-bit binary code; if the inverter detects that the output of corresponding terminal is high level (closed), then this bit is set to "1", if the output of corresponding terminal is low level (open), then the bit is set to "0".
Page 149
KE300 Inverter Parameter Description Code Name Range 0 ~ 65535 U0-14 Load speed U0-14 displays the speed of load. Refer to the description of P7-12 in user manual. Code Name Range 0 ~ 65535 U0-15 PID setting 0 ~ 65535 U0-16 PID feedback U0-15 displays the setting value of PID.
Page 150
KE300 Inverter Parameter Description P8-43 and P8-44). Code Name Range 0.00 ~10.57V U0-21 AI1 voltage before calibration 0.00 ~10.57V U0-22 AI2 voltage before calibration Keypad potentiometer voltage 0.00 ~10.57V U0-23 before calibration U0-21 displays the sampling voltage of analog input 1(AI1). U0-22 displays the sampling voltage of analog input 2(AI2).
Page 151
KE300 Inverter Parameter Description Code Name Range 0.00 ~ 320.00Hz U0-31 Auxiliary fre. B display U0-31 displays the frequency of auxiliary reference-input-channel (Refer to P0-04). When P0-22 is set to 1, the range is -3200.0 to 3200.0 (Unit: Hz). When P0-22 is set to 2, the range is -320.00 to 320.00 (Unit: Hz). Code Name Range...
Page 152
KE300 Inverter Parameter Description Code Name Range U0-42 DO input status visual display U0-42 displays the digital value output terminal state on the keypad intuitively. Code Name Range U0-43 DO input status visual display 1 U0-43 displays whether intuitive display function 1-40 are valid or not. There are 5 digital tubes on keypad.
Page 153
KE300 Inverter Parameter Description Code Name Range U0-44 DI input status visual display 2 U0-44 displays whether intuitive display function 41-59 are valid or not. There are 5 digital tubes on keypad. Every digital tube has 8 segments, and each segment indicates a certain function selection.
KE300 Inverter EMC (Electromagnetic Compatibility) Chapter 7 EMC (Electromagnetic Compatibility) 7.1 Definition Electromagnetic compatibility is the ability of the electric equipment to work in the electromagnetic interference environment and implement its function stably without interferences in the electromagnetic environment. 7.2 EMC Standard Description In accordance with the requirements of the national standard GB/T12668.3, the inverter needs to comply with electromagnetic interference and anti-electromagnetic interference requirements.
Page 155
KE300 Inverter EMC (Electromagnetic Compatibility) It is recommended that the output power cables of the inverter employ shield cables or steel pipe shielded cables and that the shielding layer be earthed reliably. The lead cables of the equipment suffering interferences are recommended to employ twisted-pair shielded control cables, and the shielding layer should be earthed reliably.
Page 156
KE300 Inverter EMC (Electromagnetic Compatibility) capacitance is, the larger the leakage current will be. The distributed capacitance can be reduced by effectively reducing the distance between the inverter and the motor. The higher the carrier frequency is, the larger the leakage current will be. The leakage current can be reduced by reducing the carrier frequency.
KE300 Inverter Trouble shooting Chapter 8 Trouble Shooting 8.1 Fault and Trouble Shooting Fault Name Converter short circuit protection Fault Code E-01 1. Short-circuit or ground fault occurred at inverter output side 2. The cable connecting the motor with the inverter is too long 3.
Page 158
KE300 Inverter Trouble Shooting Fault Name Over-current when deceleration Fault Code E-03 1. Short-circuit or ground fault occurred at inverter output side 2. Control mode is vector control & motor parameters are not identified 3. The deceleration time is too short Reason 4.
Page 159
KE300 Inverter Trouble Shooting Fault Name Over-voltage when deceleration Fault Code E-06 1. The input voltage is too high 2. There is external force driving the motor to run during deceleration Reason 3. The deceleration time is too short 4. Have not installed braking unit and braking resistor 1.
Page 160
KE300 Inverter Trouble Shooting Fault Name Inverter over load Fault Code E-10 1. The load is too heavy or motor blockage occurs Reason 2. Capacity of inverter is too small 1. Reduce the load, check the status of motor & machinery Solution 2.
Page 161
KE300 Inverter Trouble Shooting Fault Name IGBT module over-heat Fault Code E-14 1. Ambient temperature is too high 2. Air duct is blocked 3. Cooling fans are broken Reason 4. Thermal resistor(temperature sensor) of the module is broken 5. IGBT module is broken 1.
Page 162
KE300 Inverter Trouble Shooting Fault Name Auto tuning fault Fault Code E-19 1. Motor parameters are set improperly Reason 2. Parameter identification process is delayed 1. Set parameters according to the motor nameplate Solution 2. Check the cables connecting inverter with motor Fault Name EEPROM read/write fault Fault Code...
Page 163
KE300 Inverter Trouble Shooting Fault Name Customized fault 2 Fault Code E-28 1. DI terminal receives signal of customized fault 2 Reason 1. Reset running Solution Fault Name Accumulated power-on time arrival fault Fault Code E-29 1. The accumulated power-on time reaches the setting value Reason 1.
KE300 Inverter Trouble Shooting 8.2 Common Faults and Solutions Fault Reason Solution The input voltage is 0 or too low. The switching power supply on the Check input power-supply. display power board is broken. Reconnect the keypad and 40-core when power-on Rectifier bridge is broken.
MODBUS communication. 9.4 Protocol Description KE300 series inverter communication protocol is a kind of asynchronous serial master-slave communication protocol. In the network, only one equipment (master) can build a protocol (Named as “Inquiry/Command”). Other equipments (slave) response “Inquiry/Command” of master only by providing the data, or doing the action according to the master’s “Inquiry/Command”.
MODBUS Communication Protocol 9.5 Communication Data Structure MODBUS protocol communication data format of KE300 series inverter is shown as following: In RTU mode, the Modbus minimum idle time between frames should be no less than 3.5 bytes. The checksum adopts CRC-16 method. All data except checksum itself sent will be counted into the calculation.
Page 167
KE300 Inverter MODBUS Communication Protocol Slave responding information Address Command Code Byte Number Data F002H High byte Data F002H Low byte Data F003H High byte Data F003H Low byte CRC Low byte CRC High byte 9.6.2 Command code: 06H, write a word For example: Write 5000(1388H) into address F00AH, slave address 02H.
Page 168
KE300 Inverter MODBUS Communication Protocol The CRC is started by 0xFFFF. Then a process begins of applying successive eight-bit bytes of the message to the current contents of the register. Only the eight bits of data in each character are used for generating the CRC.
Page 169
KE300 Inverter MODBUS Communication Protocol Note: Group PF: Either the parameter cannot be read, nor be changed. Group U0: Only for reading parameter, cannot be changed parameters. Some parameters cannot be changed during operation; some parameters regardless of what kind of status the inverter in, the parameters cannot be changed.
Page 170
KE300 Inverter MODBUS Communication Protocol Parameter Address Parameter Description 1010 PID setting 1011 PID feedback 1012 PLC running process 1013 HDI input pulse frequency, unit is 0.01kHz 1014 Feedback speed, unit is 0.1Hz 1015 Remain running time 1016 AI1 voltage before calibration 1017 AI2 voltage before calibration 1018...
Page 171
KE300 Inverter MODBUS Communication Protocol (4) Read inverter status: (read only) Status Word Address Status Word Function 0001:Forward running 3000 0002:Reverse running 0003:Stop (5) Parameters locking password check: (If the return is 8888H, it means the password check passes.) Password Address Content of Input password 1F00 *****...
Page 172
KE300 Inverter MODBUS Communication Protocol 0000:No fault 0001:Reserved 0002:Over current when acceleration 0003:Over current when deceleration 0004:Over current when constant speed running 0005:Over voltage when acceleration 0006:Over voltage when deceleration 0007:Over voltage when constant speed running 0008:Reserved 0009:Under voltage fault 000A:Inverter overload 000B:Motor overload 000C:Input phase failure...
KE300 Inverter MODBUS Communication Protocol 9.7 PD Group Communication Parameter Description Baud Rate Factory Setting 6005 0:300BPS 1:600BPS 2:1200BPS Pd-00 3:2400BPS Setting range 4:4800BPS 5:9600BPS 6:19200BPS 7:38400BPS This parameter is used to set the data transmission rate between host computer and the inverter. Please note that baud rate of the host computer and inverter must be the same.
Page 174
KE300 Inverter MODBUS Communication Protocol When the function code set to be 0.0 s, the communication timeout parameter is invalid. When the function code set to be valid value, if the interval time between the communication and the next communication is beyond the communication timeout, the system will report communication failure error (Err16).
This manual is also suitable for:
Ke300-2r2g-s2Ke300-2r2g-t2Ke300-004g-t2Ke300-5r5g-t2Ke300-7r5g-t2Ke300-011g-t2...
Show all
Need help?
Do you have a question about the KE300 Series and is the answer not in the manual?
Questions and answers