HOEFLON S600 User Manual

Glass suction lifter

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User manual
Glass suction lifter S600
Serial number:
Delivery date:
Reference:
U.S600.01.00.EN
Version:
1.0
Translation of the original manual

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Table of Contents
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Summary of Contents for HOEFLON S600

  • Page 1 User manual Glass suction lifter S600 Serial number: Delivery date: Reference: U.S600.01.00.EN Version: Translation of the original manual...
  • Page 2: Version Management

    No part of this publication may be reproducted, stored in a retrieval system, or transmittend in any form of by any means (electronically of mechanically, including photocopying, recording or otherwise) without he prior written permission of Hoeflon International B.V. This also applies tot he accompanying drawings and charts. © Copyright 2020 Hoeflon User manual Glass suction lifter S600...
  • Page 3: Table Of Contents

    Residual risks _______________________________________________________________________ 14 Ergonomics_________________________________________________________________________ 14 OPERATION ________________________________________________________________________ 15 General____________________________________________________________________________ 15 Configurations ______________________________________________________________________ 16 Conditions for starting ________________________________________________________________ 17 Operating and control components ______________________________________________________ 18 Operating instructions ________________________________________________________________ 19 6.5.1 Switching on ________________________________________________________________________ 19 6.5.2 Positioning on the load _______________________________________________________________ 19 U.S600.01.00.EN 1.0...
  • Page 4 7.2.5 Explanatory note for inspection of vacuum system __________________________________________ 26 7.2.6 Explanatory note for inspection of machine frame __________________________________________ 26 TROUBLESHOOTING _________________________________________________________________ 27 Instructions for replacing the battery ____________________________________________________ 28 DISASSEMBLY & REMOVAL ____________________________________________________________ 29 ANNEX: DECLARATION OF CONFORMITY _________________________________________________ 30 User manual Glass suction lifter S600...
  • Page 5: Introduction

    If you are familiar with such matters, you can use this user manual for reference. The table of contents will directly you quickly to the information you require. The words machine, vacuum lifter and S600 are used interchangeably in this user manual. These terms all refer to the Grip S600.
  • Page 6: Marking Conventions

    A number of pictograms are attached to the machine. Their aim is to warn the user of residual risks which could be present in spite of the safety measures taken. The table below provides an overview of the symbols used. User manual Glass suction lifter S600...
  • Page 7: Guarantee

    The CE marking is attached to the type plate on the basis of this information (see figure 1). The directives and standards are stated on the Declaration of Conformity (see Annex 1). U.S600.01.00.EN 1.0...
  • Page 8: Type Marking

    1.6 Type marking The machine is provided with the type plate shown below (see figure 1). Figure 1: Type plate User manual Glass suction lifter S600...
  • Page 9: General Safety Instructions

    Follow the local work instructions and safety regulations. • The user / owner of the machine is responsible for adherence to the instructions stated in this manual. • The machine must not be used in an environment which is dusty or is exposed to gas. U.S600.01.00.EN 1.0...
  • Page 10: Intented Use

    The Grip S600 is a vacuum lifter for placement and movement of flat and non-porous glass panels which are of a medium to large size. The load must be sufficiently stiff to avoid excess bending or warping.
  • Page 11: Technical Specifications

    Electric current [Ah] Vacuum-system Minimum negative pressure [bar] 0.60 Work-environment Min. ambient temperature [ºC] Max. ambient temperature [ºC] Max. wind speed [m/s] Max. working height [m] 1000 (above sea level) *) Contact your supplier for applications outside the specifications indicated. U.S600.01.00.EN 1.0...
  • Page 12: Sound Pressure Level

    Do not keep the machine exposed to rain or direct sunlight for long periods. • Charge the battery up following each use or on a monthly basis if the machine is not used for a long period. User manual Glass suction lifter S600...
  • Page 13: Safety Devices

    Elke medewerker dient onderstaande waarschuwingen en voorschriften in acht te nemen. Deze maatregelen zijn aanvullend op de maatregelen die in de gebruikershandleiding van de compactkraan staan. Figure 2: On / Off switch U.S600.01.00.EN 1.0...
  • Page 14: Acoustic Alarm

    There was a strong focus on ergonomic aspects during the design phase. The machine is designed and built in such a way that human ergonomic aspects are taken into account as much as possible. User manual Glass suction lifter S600...
  • Page 15: Operation

    Pay attention to your body position during operation. Make sure that DANGER you are standing steadily and that you do not try to reach too far. WARNING OF Never lift a load up above yourself or any other people. This is strictly DANGER prohibited! U.S600.01.00.EN 1.0...
  • Page 16: Configurations

    This applies for maintenance and operational tasks. 6.2 Configurations Machine weight 58 kg Lifting capacity 400 kg 1900 x 400 mm Dimensions 2500+400 mm (with extension set) Machine weight 70 kg Lifting capacity 600 kg Dimensions 1800 x 1000 mm User manual Glass suction lifter S600...
  • Page 17: Conditions For Starting

    The safety devices and alarms will not work when the machine is connected to the load while switched off. 6. Check the position of the machine on the load. • See § 6.4 Operating instructions for this. 7. Check whether all locking pins are present and correctly locked in place. U.S600.01.00.EN 1.0...
  • Page 18: Operating And Control Components

    I: Locking pin for exchangeable lifting arm • J: Handle • K: Control lever for rotation mechanism • L: On/Off switch • M: Charging port • N: Locking pin for extension tube • O: Vacuum quick coupling User manual Glass suction lifter S600...
  • Page 19: Operating Instructions

    3. Wait until the green LED [B] is illuminated. 6.5.4 Suction of the load (remote control) 1. Press the machine against the load. 2. Press the central button on the remote control. 3. Wait until the green LED is illuminated. U.S600.01.00.EN 1.0...
  • Page 20: Tilting Of The Load

    Make sure that the machine is free of tension in the lifting cable and is WARNING OF suspended right underneath the lifting point so that uncontrolled DANGER movement of the machine is prevented. 1. Press the machine push button 1 [E] and push button 2 [F] simultaneously. User manual Glass suction lifter S600...
  • Page 21: Discharging Of The Load (Remote Controle)

    1. Press the central button on the remote control. 2. Release the central button. 3. Press the left and right buttons on the remote control and hold them in position until the machine disconnects. U.S600.01.00.EN 1.0...
  • Page 22: Securing Load Safely In The Event Of An Alarm

    5. Inspect the machine and rectify any malfunction. Contact the manufacturer or supplier if the malfunction or problem cannot be rectified. Attention: the machine must not be used until the problem / malfunction has been rectified! User manual Glass suction lifter S600...
  • Page 23: Conditions During Use

    1. Put the machine back on the transport dolly or support after use. • Make sure that the machine is not resting on the sealing edge of the suction cups. This can cause permanent distortion of the sealing edge. U.S600.01.00.EN 1.0...
  • Page 24: Maintenance Inspection

    It is however extremely important that the user keeps the machine clean and that the checks stated below are carried out at the appropriate intervals (see maintenance & inspection schedule). All daily and monthly inspection tasks must be performed following a repair or replacement carried out by the user. User manual Glass suction lifter S600...
  • Page 25: Maintenance And Inspection Tasks

    Signalling & indicators ⚫ Visual check ⚫ Full inspection Vacuum pump ⚫ Visual check ⚫ Full inspection ⚫ Preventive replacement Vacuum system ⚫ Visual check ⚫ Full inspection Machine frame ⚫ Visual check ⚫ Clean ⚫ Full inspection U.S600.01.00.EN 1.0...
  • Page 26: Explanatory Note For Inspection Of Suction Cup

    1. Check the machine as a whole for damage or distorted parts. Specifically check the holes of the connecting pins and the connecting pins themselves. If one of the parts is damaged in some way, it must be replaced before work with the machine can continue. User manual Glass suction lifter S600...
  • Page 27: Troubleshooting

    Do not continue to work with the machine until the malfunction has been rectified. Malfunction Possible cause Solution - Battery is discharged or - Charge or replace battery defective Machine does not switch on - Replace fuse - Fuse is blown U.S600.01.00.EN 1.0...
  • Page 28: Instructions For Replacing The Battery

    Place the new battery in the compartment > check carefully that you are using the correct battery type. • Replace the cover on the machine and tighten the four bolts securely. • Perform the daily and monthly inspection tasks according to the inspection schedule in Table 3. Figure 3 Figure 4 User manual Glass suction lifter S600...
  • Page 29: Disassembly & Removal

    Only generally known materials are processed in the machine. There were accepted possibilities for waste processing for these materials during production and no specific risks were known of in relation to the disassembly and the removal of these materials. Most parts of the machine can be recycled. U.S600.01.00.EN 1.0...
  • Page 30: Annex: Declaration Of Conformity

    ANNEX: DECLARATION OF CONFORMITY User manual Glass suction lifter S600...
  • Page 31 Tel: + 31(0)6 2727 1018 Tel: + 31(0)6 2727 1018 Declare completely under their own responsibility that the machine supplied: Type Grip S600 Serial number: to which this declaration refers is in compliance with all applicable stipulations of this directive and those of the...
  • Page 32 User manual Glass suction lifter S600...

Table of Contents