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Summary of Contents for MAKINEX DPC-2500
- Page 1 Dual Pressure Cleaner DPC-2500 OPERATOR’S MANUAL Rev 1023...
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Page 2: Table Of Contents
Contents ............................... 1 INTRODUCTION ..........................4 DISCLAIMER ..........................4 ABOUT THIS MANUAL ....................... 5 KEY TERMS .................................. 5 SAFETY INFORMATION ......................6 EMERGENCY INFORMATION ....................9 SAFETY DECALS ........................11 PRIOR TO USE ........................12 PRODUCT DESCRIPTION AND SPECIFICATION ..............13 OVERALL MACHINE DIMENSION .................... - Page 3 PUMP MAINTENANCE ......................28 CHANGING PUMP OIL ............................ 28 LENGTHY PUMP LAY-OFFS ..........................30 PUTTING THE PUMP BACK INTO SERVICE ...................... 30 SURFACE-CLEANER MAINTENANCE ..................30 ENGINE MAINTENANCE ......................30 STORAGE ..........................30 STORAGE WITH FUEL IN TANK ..........................30 RUST PREVENTION IN CYLINDERS ..........................
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Page 4: Introduction
Thank you for purchasing a MAKINEX product. This manual provides information and procedures to safely operate and maintain the Dual Pres- sure Cleaner DPC-2500 Range. For your own safety and protection from injury, carefully read, understand and observe the safety instructions described in this manual. -
Page 5: About This Manual
ITED These safety warnings do not eliminate all possible hazards that could occur therefore it is es- sential to use common sense and to strictly follow any instructions to prevent accidents. MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 5 of 40... -
Page 6: Safety Information
SAFETY INFORMATION Throughout this document there are several safety warnings. The user should read through this complete document before using the DPC-2500. Read this manual thoroughly before operating your pressure cleaner. Failure to follow instructions could result in serious injury... - Page 7 • The cleaning area should have adequate slopes and drainage to reduce the possibil- ity of a fall due to slippery surfaces. If the area becomes slippery or unstable, turn off MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 7 of 40...
- Page 8 • NEVER use a spray gun which does not have a trigger lock or trigger guard in place and in working order. • ALWAYS be certain spray gun, nozzles and accessories are correctly attached. MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 8 of 40...
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Page 9: Emergency Information
2. To disable the product, turn the red ignition switch to the ‘off’ position. See picture below. This will immediately stop the engine. MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 9 of 40... - Page 10 3. Further to the above, the water flow can be diverted from the spray gun by turning the 3-way valve to divert the water to the Surface-Cleaner. Always ensure all safety information is observed before re-commending work. IGNITION MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 10 of 40...
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Page 11: Safety Decals
SAFETY DECALS There is a safety and information panel provided on the Valve Plate (see images below) of the DPC-2500 to alert the user of potential safety risks/hazards. Please read and adhere to all in- structions on the Unit. It is forbidden to remove any safety or instructional stickers or panels from the DPC-2500. -
Page 12: Prior To Use
PRIOR TO USE The DPC-2500 pump comes with a red travel cap inserted to prevent oil from leaking from the pump during transport. Attached to this cap in a plastic bag is a breather cap. Prior to use, the red travel cap must be removed and placed with the breather cap screwed into place. It can only be hand tightened. -
Page 13: Product Description And Specification
PRODUCT DESCRIPTION AND SPECIFICATION The MAKINEX Dual Pressure Cleaner DPC-2500 Range is a versatile, 2 in 1 compact 2200 psi pressure cleaner. It is designed and engineered to simplify the process of pressure washing. The pressure cleaner includes a combination of a rotary cleaner, a spray gun, a control valve,... -
Page 14: Overall Machine Dimension
OVERALL MACHINE DIMENSION MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 14 of 40... -
Page 15: Pump Specifications
FUEL TANK CAPACITY 3.1L (3.3 U.S. qts) FUEL Unleaded 86 Octane or higher DRY WEIGHT 16kg (35lbs) RUN TIME (Full tank) Full Load 1.5 hours 75% Load 2.25 hours 50% Load 2.75 hours MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 15 of 40... -
Page 16: Controls And Features
CONTROLS AND FEATURES MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 16 of 40... -
Page 17: Instructions For Use
Built in 2500 psi Surface-Cleaner Compact design for easy storage and transport Lifting point for transportation INSTRUCTIONS FOR USE NEVER operate the DPC-2500 without wearing the appropriate per- sonal protective equipment (PPE) including appropriate footwear. WARNING Assess the surrounding area for hazards. -
Page 18: Oil Level Check
This may result in an engine failure. NOTE: Refer to XR 950 Manual for more in-depth instructions NOTE: New machines will be pre-oiled from MAKINEX with: Power Equipment Engine Oil – SAE 10W-30, API SJ MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 18 of 40... -
Page 19: Refueling
4. Wait for spilled fuel to evaporate before starting the engine. Keep fuel away from sparks, open flames, pilot lights, heat and other ignition sources. WARNING DO NOT light a cigarette or smoke near open fuel tank or container. MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 19 of 40... -
Page 20: Operating Your Pressure Cleaner
2.2 Connect the Quick-Connect female fitting from the high-pressure hose to the spray gun as shown by hand, make sure it’s a tight fit and the threads are not cross threaded (the connection is a self-sealed one, hence no plumbing is needed) MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 20 of 40... -
Page 21: Connect Garden Hose To Water Inlet Connection
13mm). 3.5 Turn on water FIL- ***IMPORTANT*** DO NOT siphon standing water for the water supply. Use ONLY cold wa- ter (less than 37°C/100°F) MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 21 of 40... -
Page 22: Adjust Valve Postion To Surface-Cleaner
Refer to your Briggs and Stratton XR 950 Engine Operator’s manual for more details ***IMPORTANT*** DO NOT run the pump without the water supply connected and turned on. Damage to equipment resulting from failure to follow this instruction will VOID WARRANTY MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 22 of 40... -
Page 23: Two Types Of Operation
6. TWO TYPES OF OPERATION By using the valve, you can choose between two types of operation. SPRAY GUN VALVE PO- SURFACE-CLEANER VALVE MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 23 of 40... -
Page 24: Nozzle
7. NOZZLE The nozzle on the spray gun that comes with the MAKINEX dual pressure cleaner is a single spray pattern Quick Connect nozzle with 25 degree spray angle. The minimum orifice to be used in your Surface-cleaner is half that which is being used in your pressure cleaner. -
Page 25: Stopping The Pressure Cleaner
Switch machine off within two minutes of ceasing operation as excessive by-pass can cause heat to build up in pump WARNING and subsequent damage. EXCESSIVE BY-PASS RUN- NING VOIDS WARRANTY! MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 25 of 40... -
Page 26: General Maintenance
WARNING • NEVER repair high pressure hose. Replace it. Replacement hose rating MUST exceed maxi- • mum pressure rating of unit. MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 26 of 40... -
Page 27: Check Spray Gun
(suggestion: every month for machines in regular use, every three months for machines used intermittently). Using the machine with the incorrect nozzle size or worn nozzle will VOID WAR- RANTY and can be DANGEROUS to operator. MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 27 of 40... -
Page 28: Pump Maintenance
Change oil after first 50 hours of operation and then every 200 hours of operation or every 3 months of regular use, whichever occurs first. NOTE: When changing pump oil, use only high quality non-detergent oil. Use no special additives. MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 28 of 40... - Page 29 3. Screw on the drain plug (A). 4. Unscrew the filler plug (B). 5. Pour in the fresh oil through the filter hole un- til the correct level is reached. 6. Screw on the filler plug (B) MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 29 of 40...
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Page 30: Lengthy Pump Lay-Offs
Run pressure cleaner engine for a minimum of two minutes, after stabiliser is added to fuel, to allow it to circulate throughout the engine. The engine and fuel can be stored up to 24 months. MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 30 of 40... -
Page 31: Rust Prevention In Cylinders
Disconnect spark plug wire from spark plug and cover tip of spark plug wire with insulating tape and place wire where it cannot come in contact with spark plug or pressure cleaner frame. MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 31 of 40... -
Page 32: Storage Of Pressure Cleaner
4. Store pressure cleaner in a clean and dry area. Certain storage covers can be flammable or can melt in high temperatures. DO NOT place storage cover over pressure cleaner unit until it has com- WARNING pletely cooled. MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 32 of 40... -
Page 33: Troubleshooting
FOR >2min VOIDS WARRANTY Guide piston gasket worn Replace the gaskets (1) High humidity percentage in air Change the oil twice as often Water in oil Worn gaskets Replace the gaskets (1) MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 33 of 40... - Page 34 Engine too hot Allow engine to cool Choke in wrong position Change choke position Too much pressure builds up Release pressure (1) operations which must be carried out at an authorised service centre MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 34 of 40...
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Page 35: Limited Warranty
MAKINEX dealer or MAKINEX service technician. You are free to have your MAKINEX product serviced by any suitably qualified persons and this will not affect your statutory warranties, however, failure by the owner to have the recommended servicing carried out by an authorised MAKINEX dealer/service technician means that you cannot take advantage of the MAKINEX limited warranty. -
Page 36: Warranty Exclusions
Maintenance services are not covered under warranty. Claim Procedure: Contact MAKINEX by phone or email informing us of your machines problem or defect. • • Once the extent of the claim has been assessed, we retain the right to compensate the consumer for such defect, or repair (parts &... - Page 37 Manufacturer. • It is the responsibility (and cost) of MAKINEX or our appointed agent to return the machine to be repaired or replaced under warranty to the consumer- this is valid for domestic territories only (e.g., machine purchased in USA will repaired/replaced under warranty and returned to the USA consumer.
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Page 38: Contact Information
CONTACT INFORMATION For sales, service, warranty and parts for all MAKINEX products; please refer below. SALES, SERVICE, SPARE PARTS & WARRANTY SALES TEL 1300 795 953 or +61 2 9460 8071 WEB www.makinex.com.au AUSTRALIA SERVICE, SPARE PARTS & WARRANTY EMAIL service@makinex.com.au... -
Page 39: Appendix A - Risk Assessment
APPENDIX A – RISK ASSESSMENT MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 39 of 40... - Page 40 MAKINEX DPC-2500 Operator’s Manual Rev1224 Page 40 of 40...
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