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ABB ACH580-3 Hardware Manual

ABB ACH580-3 Hardware Manual

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ABB DRIVES FOR HVAC
ACH580-34 drive modules
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  • Page 1 — ABB DRIVES FOR HVAC ACH580-34 drive modules Hardware manual...
  • Page 3 ACH580-34 drive modules Hardware manual Table of contents 1. Safety instructions 5. Mechanical installation 7. Electrical installation 11. Start-up © 2019 ABB Oy. All Rights Reserved. 3AXD50000419708 Rev A EFFECTIVE: 2019-09-10...

  • Page 5: Table Of Contents

    Table of contents 5 Table of contents 1 Safety instructions Contents of this chapter ................Use of warnings and notes ..............General safety in installation, start-up and maintenance ........Electrical safety in installation, start-up and maintenance ........Electrical safety precautions ..............Additional instructions and notes ............
  • Page 6 Free space at the top of the drive module ..........Free space around the drive module ............Planning the placement of the control panel ..........ABB air inlet and outlet kits ..............5 Mechanical installation Contents of this chapter ................
  • Page 7 Table of contents 7 Measuring the insulation ................. Measuring the insulation of the drive system ..........Measuring the insulation of the input cable ..........Measuring the insulation of the motor and motor cable ......... Compatibility with IT (ungrounded), corner-grounded delta, midpoint-grounded delta, and TT systems ...................
  • Page 8 8 Table of contents Installing the drive module and LCL filter module into a cabinet ......Connecting the power cables and installing the shrouds (option +B051) ....Installing the roof and door (Rittal parts) ............10 Installation checklist of the drive Contents of this chapter ................
  • Page 9 Table of contents 9 Ambient temperature derating ............... Altitude derating ................Fuses (IEC) ..................Fuses (UL recognized) ................Dimensions, weights and free space requirements .......... Losses, cooling data and noise ..............Typical power cable sizes ............... Terminal and entry data for the power cables ..........Terminal data for the control cables ............
  • Page 10 Operation principle and hardware description ..........Planning the braking system ..............Selecting the default brake circuit components - ABB chopper and ABB resistor ... Calculating the maximum allowed braking power for a custom duty cycle – ABB chopper and ABB resistor ..............
  • Page 11 Table of contents 11 du/dt filters ..................When is a du/dt filter needed? ............... Selection table ................. Ordering codes ................Description, installation and technical data of the FOCH filters ......21 Optional I/O extension modules Contents of this chapter ................CHDI-01 115/230 V digital input extension module ..........
  • Page 12 12 Table of contents Mechanical installation ............... Necessary tools and instructions ............Unpacking and checking the delivery ........... Installing the module ..............Electrical installation ................Necessary tools and instructions ............Terminal designations ..............General cabling instructions .............. Wiring ..................Start-up ..................Setting the parameters ..............

  • Page 13: Safety Instructions

    Safety instructions 13 Safety instructions Contents of this chapter This chapter contains the safety instructions which you must obey when you install, start up, operate and do maintenance work on the drive. If you ignore the safety instructions, injury, death or damage can occur. Use of warnings and notes Warnings tell you about conditions which can cause injury or death, or damage to the equipment.

  • Page 14: General Safety In Installation, Start-Up And Maintenance

    14 Safety instructions General safety in installation, start-up and maintenance These instructions are for all personnel who do work on the drive. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. •...
  • Page 15 Safety instructions 15 • Beware of hot surfaces. Some parts, such as heatsinks of power semiconductors, and brake resistors, remain hot for a while after disconnection of the electrical supply. • Vacuum clean the area around the drive before the start-up to prevent the drive cooling fan from drawing the dust inside the drive.

  • Page 16: Electrical Safety In Installation, Start-Up And Maintenance

    16 Safety instructions Electrical safety in installation, start-up and maintenance ￭ Electrical safety precautions These electrical safety precautions are for all personnel who do work on the drive, motor cable or motor. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur.

  • Page 17: Additional Instructions And Notes

    Safety instructions 17 ￭ Additional instructions and notes WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrician, do not do installation or maintenance work. •...
  • Page 18 18 Safety instructions If you are not a qualified electrician, do not do grounding work. • Always ground the drive, the motor and adjoining equipment. This is necessary for the personnel safety. Proper grounding also reduces electromagnetic emission and interference. •...

  • Page 19: General Safety In Operation

    Safety instructions 19 General safety in operation These instructions are for all personnel that operate the drive. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. • Keep the cabinet doors closed when the drive is powered. With the doors open, a risk of a potentially fatal electric shock, arc flash or high-energy arc blast exists.

  • Page 20: Additional Instructions For Permanent Magnet Motor Drives

    20 Safety instructions Additional instructions for permanent magnet motor drives ￭ Safety in installation, start-up, maintenance These are additional warnings concerning permanent magnet motor drives. The other safety instructions in this chapter are also valid. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur.

  • Page 21: Introduction To The Manual

    Introduction to the manual 21 Introduction to the manual Contents of this chapter This chapter describes the intended audience and contents of the manual. It contains a flowchart of steps in examining the delivery, installing and commissioning the drive. The flowchart refers to chapters/sections in this manual and other manuals.

  • Page 22: Related Documents

    22 Introduction to the manual Related documents Name Code Drive hardware manuals and guides Drive/converter/inverter safety instructions Multilingual code: 3AXD50000037978 Drive modules cabinet design and construction instructions 3AUA0000107668 Single drive cabinets and modules electrical planning instructions 3AXD50000518333 ACH580-34 drive modules (250 to 500 kW) hardware manual 3AXD50000419708 ACH580-34 drive modules (250 to 500 kW) quick installation guide 3AXD50000424627...

  • Page 23: Terms And Abbreviations

    Introduction to the manual 23 Task See chapter/section Moving and unpacking the unit Unpack and examine the units. Make sure that all necessary optional modules and Examining the delivery equipment are present and correct. If the drive module has been non-operational for a year Only intact units can be started up.
  • Page 24 24 Introduction to the manual Term Description FBIP-21 BACnet/IP adapter module FCAN Optional CANopen® adapter module FCNA-01 Optional ControlNet™ adapter module FDNA-01 Optional DeviceNet™ adapter module FECA-01 Optional EtherCAT® adapter module FEIP-21 Optional Ethernet adapter module FENA-21 Optional Ethernet adapter module for EtherNet/IP™, Modbus TCP® and PROFINET IO®...

  • Page 25: Operation Principle And Hardware Description

    Operation principle and hardware description 25 Operation principle and hardware description Contents of this chapter This chapter describes the operating principle and construction of the drive module. Operation principle The ACH580-34 is an ultra-low-harmonic drive module for controlling asynchronous AC induction motors, permanent magnet motors in open loop control and synchronous reluctance motors.

  • Page 26: Block Diagram Of The Main Circuit Of The Drive Module

    26 Operation principle and hardware description ￭ Block diagram of the main circuit of the drive module L1/U1 T1/U2 L2/V1 T2/V2 L3/W1 T3/W2 UDC- UDC+ ACH580-34 drive module Charging circuit contactor Charging circuit Line contactor LCL filter Line-side converter DC link. DC circuit between the line-side converter and motor-side converter Motor-side converter Common mode filter (+E208) ￭...

  • Page 27: Ac Voltage And Current Waveforms

    Operation principle and hardware description 27 LCL filter contactor LCL filter Line-side converter DC capacitors DC link AC voltage and current waveforms The AC current is sinusoidal at a unity power factor. The LCL filter suppresses the AC voltage distortion and current harmonics. The high AC inductance smooths the line voltage waveform distorted by the high-frequency switching of the converter.

  • Page 28: Layout

    28 Operation principle and hardware description Layout ￭ Standard drive module configuration Drive module. Contains line-side converter and Lower front cover motor side converter. LCL filter module Cooling fan cassette LCL filter module connected to the drive module Support legs Circuit board compartment Pedestal Upper front cover...

  • Page 29: Drive With Clear Plastic Shrouds (Option +B051)

    Operation principle and hardware description 29 ￭ Drive with clear plastic shrouds (option +B051) For part descriptions, see section Standard drive module configuration (page 28). For clear plastic shrouds, see section Drive module (page 30)

  • Page 30: Drive Module

    30 Operation principle and hardware description ￭ Drive module +B051 +B051 +H370 Clear plastic shroud to be attached onto the drive Telescopic extraction and insertion ramp module input power cabling (1a). Entry shroud for side cabling (1b). Option +B051. Clear plastic shrouds to be attached onto the drive Control unit module output power cabling (option +B051) Clear plastic shroud to be attached on top of the...

  • Page 31: Lcl Filter Module

    Operation principle and hardware description 31 Output power cable connection terminals Cover. When removed, you can attach the drive module to the LCL filter module. (assembled at the factory) Grounding terminal for output power cable shields Lifting lugs Metallic shroud. With option +H370, the shroud Connector for charging circuit switch or contactor includes a ground bar.

  • Page 32: Control Panel

    32 Operation principle and hardware description ￭ Control panel In the standard drive module configuration, the control panel is located on the front cover of the module. DPMP-03 door mounting platform allows you to mount the control panel on the cabinet door. For the use of the control panel, see the firmware manual or ACx-AP-x assistant control panels user’s manual (3AUA0000085685 [English]).

  • Page 33: Overview Of Power And Control Connections

    Operation principle and hardware description 33 Overview of power and control connections The diagram shows the power connections and control interfaces of the drive module. ACH580-34 Panel port Slot 1 Slot 2 M 3 ~ UDC- UDC+ Line-side converter control unit Option slot 1 for optional fieldbus adapter modules Option slot 2 for optional I/O extension modules Panel port...

  • Page 34: Type Designation Label

    34 Operation principle and hardware description Type designation label The type designation label includes a rating, markings, a type designation and a serial number, which allow individual recognition of each drive module. The type designation label is located on the front cover. An example label is shown below. Type designation, see section Type designation key.
  • Page 35 Operation principle and hardware description 35 Code Description -xxxxA Refer to the rating tables Voltage range 380…480 V AC. This is indicated in the type designation label as typical input voltage level (3~ 400/480 V AC) Option codes (plus codes) Degree of protection B051 IP20 shrouds for cabling area...
  • Page 36 36 Operation principle and hardware description Code Description Safety functions Q971 ATEX-certified safe disconnection function Full set of printed manuals in the selected language Note: The delivery may include manuals in English if the requested language is not available. R700 English R701 German...

  • Page 37: Guidelines For Planning The Mechanical Installation

    The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive may experience problems that the warranty does not cover.

  • Page 38: Layout Example, Door Closed

    38 Guidelines for planning the mechanical installation Layout example, door closed This diagram shows a cabinet layout example with the input power cable entry from top and the motor cable entry from bottom. Air inlet for the drive module Operating handle of the disconnector An extra fan is not necessary if an extra air baffle Rubber grommets for degree of protection is used on the cabinet roof (see the following lay-...

  • Page 39: Layout Example, Door Open (Standard Drive Module Configuration)

    Guidelines for planning the mechanical installation 39 Layout example, door open (standard drive module configuration) L1/U1 L2/V1 L3/W1 T3/W2 T2/V2 T1/U2 A – A B– B Supporting frame of the cabinet Motor cable including the protective ground con- ductor of the drive module Vertical (2a, 2b) and horizontal (2c, 2d) air baffles Drive module control unit.

  • Page 40: Layout Example, Door Open (Option +B051)

    40 Guidelines for planning the mechanical installation Layout example, door open (option +B051) L1/U1 L2/V1 L3/W1 T3/W2 T2/V2 T1/U2 A – A B– B Supporting frame of the cabinet LCL filter module Vertical (2a) and horizontal (2b) air baffles that Motor cable including the protective ground con- separate the cool and hot areas (leakproof ductor of the drive module...

  • Page 41: Cooling Solutions

    Guidelines for planning the mechanical installation 41 Cooling solutions The drawing below shows typical cabinet cooling solutions. The air inlet is at the bottom of the cabinet, while the outlet is on the roof or on the upper part of the door. Use extra exhaust fans if the air outlet is on the cabinet door, see the technical data for the required cooling air flow.

  • Page 42: Bookshelf Mounting (Standard Drive Module Configuration)

    42 Guidelines for planning the mechanical installation ￭ Bookshelf mounting (standard drive module configuration) This diagram shows air baffle positions inside an example cabinet. For the descriptions, see the next page. L1/U1 L2/V1 L3/W1 T3/W2 T2/V2 T1/U2 C – C A - A B - B D –...
  • Page 43 Guidelines for planning the mechanical installation 43 Air flow to the drive modules, max. 40 °C (104 °F) LCL filter module Vertical air baffle that separates the cool and hot Disconnector and fuses areas in the cabinet Vertical air baffle Contactor Upper horizontal air baffle Drive control unit...

  • Page 44: Required Free Space

    The control panel can be mounted onto the cabinet door using a control panel mounting platform. For the installation instructions, refer to DPMP-02/03 control panel mounting platform kit installation guide (3AUA0000136205 [English]). ABB air inlet and outlet kits See chapter Ordering information.

  • Page 45: Mechanical Installation

    Mechanical installation 45 Mechanical installation Contents of this chapter This chapter describes alternatives of the mechanical installation of the drive module. It refers to the installation example chapters which contain instructions that depend on the selected drive configuration. Examining the installation site The material below the drive must be non-flammable and strong enough to carry the weight of the drive.

  • Page 46: Package Drawings

    46 Mechanical installation ￭ Package drawings Drive module package 3AXD50000174287_091117 Transport package contents Finger guard Pedestal guide plate for the LCL filter module Pedestal guide plate for the drive module Accessories box See below for the box contents. Center of gravity symbol Package for LCL filter fan Package for LCL filter pedestal Telescopic extraction and insertion ramp...

  • Page 47: Boxes

    Mechanical installation 47 14–16 Cardboard support Pallet Strap VCI film or bag Drive module with factory installed options and multilingual residual voltage warning sticker, fastening screws in a plastic bag, internal control unit, control panel and cable or control panel with door mounting kit (option +J410), delivery documents, printed multilingual installation and start-up quick guides.
  • Page 48 48 Mechanical installation Output connection terminals box with standard drive module configuration Paper fill Output cable connection terminal T3/W2 Output cable connection terminal T2/V2 Output cable connection terminal T1/U2 Grounding terminal Cardboard box Screws and insulators in a plastic bag 3AXD5000009515 Option +H370: input cable connection terminals box...
  • Page 49 Mechanical installation 49 Ramp box Cardboard box Combi screws (4 pcs) Ramp extension (50 to 150 mm) Ramp up to 50 mm 3AXD50000476145 Accessories box Screw package Busbar for main contactor - LCL con- nection (3 pcs) Busbar for IGBD - LCL connection (3 pcs) Cardboard box Installation bracket (2 pcs)

  • Page 50: Lcl Filter Module Package

    50 Mechanical installation LCL filter module package 3AXD50000113651 VCI bag Plywood support Lid for cardboard sleeve Cardboard sleeve Cardboard support Pallet Strap LCL filter Examining the delivery Make sure that all items listed in Moving and unpacking (page 45) are present. Make sure that there are no signs of damage.

  • Page 51: Attaching The Drive Module And Lcl Filter Module To A Mounting Plate Or Wall

    Mechanical installation 51 Attaching the drive module and LCL filter module to a mounting plate or wall Attach the LCL filter module and the drive module to wall or a mounting plate at the fastening points shown below. You can attach the modules to Rittal VX25 cabinet with the mounting brackets delivered with the drive, see chapter Step-by-step drawings for an installation example in Rittal VX25 800 mm wide cabinet (page...

  • Page 52: Attaching The Drive Module And The Lcl Filter Module To The Cabinet Base

    52 Mechanical installation Attaching the drive module and the LCL filter module to the cabinet base See chapter Step-by-step drawings for an installation example in Rittal VX25 800 mm wide cabinet (page 183). Grounding the drive module and the LCL filter module Ground the drive module and the LCL filter module from the fastening points: Installing the drive in Rittal VX25 cabinet For an installation example on how to install the drive module into a Rittal VX25 cabinet,...
  • Page 53 Mechanical installation 53 Combi screw M4×8 Torx T20 2 N·m Connect the input power cable connection terminals as shown in chapter Step-by-step drawings for an installation example in Rittal VX25 800 mm wide cabinet (page 183).

  • Page 55: Guidelines For Planning The Electrical Installation

    Guidelines for planning the electrical installation 55 Guidelines for planning the electrical installation Contents of this chapter This chapter contains the instructions that you must obey when you select the motor, cables, protections, cable routing and way of operation for the drive system. Generic electrical planning instructions See Single drive cabinets and modules electrical planning instructions (3AXD50000518333 [English]).

  • Page 56: Protecting The Motor And Motor Cable In Short-Circuits

    56 Guidelines for planning the electrical installation Equip the fuses with blown fuse indicators (microswitches) for stopping the drive. Size the fuses or the circuit breaker according to local regulations for the input cable protection. Select the fuses for the drive according to the instructions given in the technical data.

  • Page 57: Example Circuit Diagram

    Guidelines for planning the electrical installation 57 WARNING! The UDC+ and UDC- terminals of the drive module must not be used for any other than optional external brake chopper connection. Drives connected to a common DC system will get damaged. Example circuit diagram See chapter Example circuit diagrams (page...

  • Page 59: Electrical Installation

    Electrical installation 59 Electrical installation Contents of this chapter This chapter gives instructions on the wiring of the drive. Safety WARNING! If you are not a qualified electrician, do not do installation or maintenance work. Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur.

  • Page 60: Measuring The Insulation

    Use a measuring voltage of 1000 V DC. The insulation resistance of an ABB motor must exceed 100 Mohm (reference value at 25 °C [77 °F]). For the insulation resistance of other motors, consult the manufacturer’s instructions.

  • Page 61: Corner-Grounded And Midpoint-Grounded Delta Systems

    Electrical installation 61 • Guidelines for installing the drive to a TT system (page 62) • Disconnecting EMC filter and ground-to-phase varistor (page 63) WARNING! Do not install the drive with the ground-to-phase varistor connected to a system that the varistor is not suitable for. If you do, the varistor circuit can be damaged. ￭...

  • Page 62: Guidelines For Installing The Drive To A Tt System

    TT system Ground-to-phase varistor wire Drive Note: • ABB does not guarantee the functioning of the ground leakage detector built inside the drive. • Because the varistor wire has been disconnected, ABB does not guarantee the EMC category. •...

  • Page 63: Disconnecting Emc Filter And Ground-To-Phase Varistor

    Electrical installation 63 ￭ Disconnecting EMC filter and ground-to-phase varistor EMC AC and varistor (VAR) grounding wires are located at the top of the circuit board compartment. Disconnect them (1) and attach them with the nearby plastic clamp (2). ￭ Identifying the earthing system of the electrical power network WARNING! Only a qualified electrical professional may do the work instructed in this section.

  • Page 64: Connecting The Power Cables

    64 Electrical installation Connecting the power cables WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. ￭ Power cable connection diagram (PE) PE (PE) ACH580-34 L2/ L3/ UDC- UDC+ INPUT OUTPUT...

  • Page 65: Preparing The Cable Ends For Connection And Making 360-Degree Grounding At The Cable Entry Plate

    50% of the conductivity of the phase conductor, use a separate PE cable (2a) or a cable with a grounding conductor (2b). ABB recommends 360-degree grounding at the cabinet entry if a shielded cable is used. Ground the other end of the input cable shield or PE conductor at the distribution board.
  • Page 66 66 Electrical installation WARNING! Apply grease to stripped aluminum conductors before attaching them to non-coated aluminum cable lugs. Obey the grease manufacturer’s instructions. Aluminum-aluminum contact can cause oxidation in the contact surfaces. 3. If fire insulation is used, make an opening in the mineral wool sheet according to the diameter of the cable.

  • Page 67: Power Cable Connection Procedure

    Electrical installation 67 ￭ Power cable connection procedure WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. WARNING! Apply grease to stripped aluminum conductors before attaching them to non-coated aluminum cable lugs.

  • Page 68: Connecting The Control Cables To The Internal Control Unit

    68 Electrical installation Connecting the control cables to the internal control unit See chapter Control unit (page 73) for the default I/O connections of the drive control program. The default I/O connections can be different with some hardware options, see the circuit diagrams delivered with the drive for the actual wiring.

  • Page 69: Installing Option Modules

    Electrical installation 69 ISU ZCU XPOW for ext. +24VDC Installing option modules WARNING! Obey the instructions in chapter . If you ignore them, injury or death, or damage to the equipment can occur. 1. Stop the drive and do the steps in section Electrical safety precautions (page 16) before you start the work.

  • Page 70: Option Slot 2 (I/O Extension Modules)

    70 Electrical installation ￭ Option slot 2 (I/O extension modules) 1. Put the module carefully into its position on the control unit. 2. Tighten the mounting screw. 3. Tighten the grounding screw (CHASSIS) to 0.8 N·m. The screw grounds the module. It is necessary for fulfilling the EMC requirements and for correct operation of the module.

  • Page 71: Option Slot 1 (Fieldbus Adapter Modules)

    Electrical installation 71 ￭ Option slot 1 (fieldbus adapter modules) 1. Put the module carefully into its position on the control unit. 2. Tighten the mounting screw (CHASSIS) to 0.8 N·m. The screw tightens the connections and grounds the module. It is necessary for fulfilling the EMC requirements and for correct operation of the module.

  • Page 72: Connecting A Remote Panel, Or Chaining One Panel To Several Drives

    72 Electrical installation Connecting a remote panel, or chaining one panel to several drives You can connect a remote ACH-AP-H control panel to the drive, or to chain the control panel or a PC to several drives on a panel bus with a CDPI-01 communication adapter module. See CDPI-01 communication adapter module user's manual (3AXD50000009929 [English]).

  • Page 73: Control Unit

    Control unit 73 Control unit Contents of this chapter This chapter contains the default I/O connection diagram, descriptions of the terminals and technical data for the drive control unit (CCU-24). Layout The layout of the external control connection terminals on the drive module control unit is shown below.
  • Page 74 74 Control unit SLOT 1 SLOT 1 Option slot 1 (fieldbus adapter modules) ANALOG IN/OUT 1...3 Analog input 1 4...6 Analog input 2 1…3 7...9 Analog outputs 4…6 10...12 Auxiliary voltage output, digital in- put common DIGITAL IN 7…9 13...18 Digital inputs 10…12 34...38...

  • Page 75: Default I/O Connection Diagram

    Control unit 75 Default I/O connection diagram Default control connections for the HVAC default are shown below. Reference voltage and analog inputs and outputs Signal cable shield (screen) Output frequency/speed reference: 0…10 V 1…10 kohm AGND Analog input circuit common +10V Reference voltage 10 V DC Actual feedback: 0…20 mA...

  • Page 76: Switches

    76 Control unit 2. Total load capacity of the Auxiliary voltage output +24V (X2:10) is 6.0 W (250 mA / 24 V) minus the power taken by the option modules installed on the board. 3. In scalar control: See Menu - Primary settings - Drive - Constant frequencies or parameter group 28 Frequency reference chain.

  • Page 77: Npn Configuration For Digital Inputs (X2 & X3)

    Control unit 77 WARNING! Do not connect the +24 V AC cable to the control board ground when the control board is powered using an external 24 V AC supply. ￭ NPN configuration for digital inputs (X2 & X3) Internal and external +24 V power supply connections for NPN configuration are shown in the figure below.

  • Page 78: Connection Examples Of Two-Wire And Three-Wire Sensors To Analog Input (Ai2)

    78 Control unit ￭ Connection examples of two-wire and three-wire sensors to analog input (AI2) Note: The maximum capability of the auxiliary voltage output (24 V DC [250 mA]) must not be exceeded. An example of a two-wire sensor/transmitter supplied by the drive auxiliary voltage output is shown below.

  • Page 79: Safe Torque Off (X4)

    Control unit 79 input and output as shown below. Leave the other end of the shield unconnected or ground it indirectly via a few nanofarads high-frequency capacitor, for example, 3.3 nF / 630 V. The shield can also be grounded directly at both ends if they are in the same ground line with no significant voltage drop between the end points.

  • Page 80: Technical Data

    80 Control unit Technical data External power supply Maximum power: 36 W, 1.50 A at 24 V AC/DC ±10% as standard Term. 40, 41 Terminal size: 0.14…2.5 mm +24 V DC output Total load capacity of this outputs is 6.0 W (250 mA / 24 V) minus the power taken by the option modules installed on board.
  • Page 81 Control unit 81 Safe torque off (STO) inputs 24 V DC logic levels: "0" < 5 V, "1" > 13 V IN1 and IN2 (Term. 37 and 38) : 2.47 kohm Terminal size: 0.14…2.5 mm Embedded fieldbus (X5) Connector pitch 5 mm, wire size 2.5 mm Physical layer: EIA-485 Cable type: Shielded twisted pair cable with twisted pair for data and a wire or pair for signal ground, nominal impedance 100…165 ohms, for example...
  • Page 82 82 Control unit Ground isolation diagram Slot 1 Slot 2 AGND +10V AGND AGND X2 & X3 +24V DGND DCOM X6, X7, X8 RO1C RO1A RO1B RO2C RO2A RO2B RO3C RO3A RO3B DGND OUT1 OUT2 SGND 24VAC/DC+in 24VAC/DC-in Ground Jumper installed at factory...

  • Page 83: Installation Example In Rittal Vx25 Cabinet 83

    In this chapter, the drive module is installed in a 800 mm wide Rittal VX25 cabinet in a bookshelf way of mounting. The module is placed in an upright position on the cabinet bottom with its front facing the cabinet door. Available alternative ABB parts are also given. Limitation of liability The installation must always be designed and made according to applicable local laws and regulations.

  • Page 84: Required Parts

    8806.000 Enclosure without bottom plates and side panels. Includes supports for installing air baffles. 7967.000 Spacers for roof plates. / ABB roof (one set = four pieces) 8100.743 Punched section with mounting flange, inner mounting level for 800 mm horizontal Contact ABB for the suitable filter Air filter.

  • Page 85: Installing The Drive Module And Lcl Filter Module Into A Cabinet

    Installation example in Rittal VX25 cabinet 85 Step Task For instructions, see Attach the drive module and LCL filter module to Step-by-step drawings for an installation example the cabinet in Rittal VX25 800 mm wide cabinet Connecting the power cables and installing the Connect the power cables and clear plastic shrouds shrouds to the drive module.

  • Page 86: Connecting The Power Cables And Installing The Shrouds (Option +B051)

    86 Installation example in Rittal VX25 cabinet • Unfasten the insertion ramp and attach the LCL filter module to bottom plate. • Attach the drive module pedestal guide plate to the cabinet bottom plate. • Attach the telescopic insertion ramp to the pedestal guide plate. •...
  • Page 87 Installation example in Rittal VX25 cabinet 87 Connect the twisted shields of the motor cables to the grounding terminal. Screw in and tighten the insulators to the drive module by hand. Install the T3/W2 connection ter- minal to the insulators. WARNING! Do not use longer screws or bigger tightening torque than given in the installation drawing.

  • Page 88: Installing The Roof And Door (Rittal Parts)

    88 Installation example in Rittal VX25 cabinet Installing the roof and door (Rittal parts) This drawing shows a layout tested by ABB. Rittal 7967.000 Rittal 3243.200 3AXD50000310210 Door Install these gratings as close to each other as possible. Remove the filter mats.

  • Page 89: Installation Checklist Of The Drive

    Installation checklist of the drive 89 Installation checklist of the drive Contents of this chapter This chapter contains a checklist of the mechanical and electrical installation of the drive. Checklist Examine the mechanical and electrical installation of the drive before start-up. Go through the checklist together with another person.
  • Page 90 90 Installation checklist of the drive Make sure that … The enclosures of the equipment in the cabinet have proper galvanic connection to the cabinet protective earth (ground) busbar; The connection surfaces at the fastening points are bare (unpainted) and the connections are tight, or separate grounding conductors have been installed.

  • Page 91: Start-Up

    Start-up 91 Start-up Contents of this chapter This chapter describes the start-up procedure of the drive. Start-up procedure 1. Only qualified electricians are allowed to start-up the drive. 2. Make sure that the installation of the drive module has been checked according to the checklist in chapter Installation checklist, and that the motor and driven equipment are ready for start.

  • Page 93: Fault Tracing

    Fault tracing 93 Fault tracing Contents of this chapter This chapter describes the fault tracing possibilities of the drive. LEDs ￭ Drive LEDs There is a green POWER and a red FAULT LED visible when the control panel is removed. If a control panel is attached to the drive, switch to remote control (otherwise a fault will be generated), and then remove the panel to be able to see the LEDs.

  • Page 94: Control Panel Leds

    94 Fault tracing The table below describes the drive LED indications. POWER FAULT LEDs off LED lit and steady LED blinking No power Green Power supply of the unit is on Green Blinking: (POWER) (POWER) Drive in an alarm state Blinking for one second: Drive selected on the control panel when multiple drives are connected to...

  • Page 95: Maintenance

    This chapter contains maintenance instructions of the drive modules. Maintenance intervals The table below shows the maintenance tasks which can be done by the end user. The complete maintenance schedule is available on the Internet (www.abb.com/drivesservices). For more information, consult your local ABB Service representative (www.abb.com/searchchannels).
  • Page 96 Replacement Maintenance and component replacement intervals are based on the assumption that the equipment is operated within the specified ratings and ambient conditions. ABB recommends annual drive inspections to ensure the highest reliability and optimum performance. Note: Long term operation near the specified maximum ratings or ambient conditions may require shorter maintenance intervals for certain components.

  • Page 97: Cleaning The Interior Of The Cabinet

    Maintenance 97 Cleaning the interior of the cabinet WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrician, do not do installation or maintenance work. WARNING! Use a vacuum cleaner with antistatic hose and nozzle, and wear a grounding wristband.

  • Page 98: Cleaning The Interior Of The Lcl Filter

    Reset the running time signal after fan replacement. Replacement fans are available from ABB. Do not use other than ABB specified spare parts. ￭ Replacing the auxiliary cooling fans of the drive module WARNING! Obey the safety instructions of the drive.

  • Page 99: Replacing The Drive Module Main Cooling Fans

    Maintenance 99 Fan at the bottom of the circuit board compartment: 1. Stop the drive and do the steps in section Electrical safety precautions (page 16) before you start the work. 2. Undo the mounting screw of the fan cassette. 3.

  • Page 100: Replacing The Lcl Filter Module Cooling Fan

    100 Maintenance 5. Undo the mounting screws of the fan(s). 6. Install the new fans in reverse order. 7. Reset the counter (if used) in group 5 in the primary control program. ￭ Replacing the LCL filter module cooling fan WARNING! Obey the safety instructions of the drive.

  • Page 101: Replacing The Standard Drive Module

    Maintenance 101 Replacing the standard drive module WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. Handle the drive module carefully: • Use safety shoes with a metal toe cap to prevent foot injury. •...
  • Page 102 102 Maintenance 1. Stop the drive and do the steps in section Electrical safety precautions (page 16) before you start the work. 2. Remove the clear plastic shrouds on the power cables and parts in front of the drive module (if present). 3.
  • Page 103 Maintenance 103 11. Pull the drive module carefully out of the cabinet preferably with help from another person. 12. Install the new module in reverse order.

  • Page 104: Replacing The Lcl Filter Module

    Capacitor life can be prolonged by lowering the ambient temperature. Capacitor failure is usually followed by damage to the unit and an input cable fuse failure, or a fault trip. If you think that any capacitors in the drive have failed, contact ABB. ￭...

  • Page 105: Ordering Information

    This chapter gives ordering information on additional components available from ABB for the drive module installation. Note: This chapter only lists the installation accessories available from ABB. All other parts must be sourced from a third party by the system integrator.

  • Page 106: Cabinet Ventilation

    106 Ordering information Cabinet ventilation ￭ Air inlet kits Mounting screws are included. Enclosure width / Kit code Ordering code Illustration Degree of protection 800 mm / IP20 A-8-X-023 3AUA0000117005 Instruction code: 3AUA0000116887 800 mm / IP42 A-8-X-026 3AUA0000117009 Instruction code: 3AUA0000116875 800 mm / IP54 A-8-X-029 3AXD50000009186...

  • Page 107: Air Outlet Kits

    Ordering information 107 ￭ Air outlet kits Enclosure width / Kit code Ordering code Illustration Degree of protection 800 mm / IP20 A-4-X-062 3AUA0000125201 Instruction code: 3AXD50000001982 Note: Fan to be ordered separately 800 mm / IP42 A-4-X-060 3AUA0000114967 Instruction code: 3AUA0000115290 Note: Fan to be ordered separately 800 mm / IP54 (IEC) A-4-X-064...

  • Page 108: Cooling Fans

    108 Ordering information Enclosure width / Kit code Ordering code Illustration Degree of protection 800 mm / IP54 (UL) A-4-X-067 3AXD50000010362 Instruction code: 3AXD50000010284 Note: Fan to be ordered separately Cooling fans Two cooling fans must be installed inside the air outlet compartment to ensure sufficient cooling of the cabinet.

  • Page 109: Technical Data

    Technical data 109 Technical data Contents of this chapter This chapter contains the technical specifications of the drive, for example, the ratings, sizes and technical requirements, provisions for fulfilling the requirements for CE and other markings. Ratings The nominal rating for the drive modules with 50 Hz and 60 Hz supply are given below. IEC RATINGS Drive type Frame size...
  • Page 110 110 Technical data IEC RATINGS Drive type Frame size Input Output ratings current ACH580-34- Max. Light-duty use current = 480 V 246A-4 293A-4 365A-4 442A-4 505A-4 585A-4 650A-4 3AXD00000586715 UL (NEC) RATINGS Drive type Frame size Input Output ratings current ACH580-34- Max.

  • Page 111: When Is Derating Needed

    The power ratings apply to most IEC 34 motors at the nominal voltage of the drive. ABB recommends to select the drive, motor and gear combination for the required motion profile with the DriveSize dimensioning tool available from ABB.

  • Page 112: Fuses (Iec)

    112 Technical data Fuses (IEC) aR fuses by Cooper Bussmann for protection against short-circuit in the input power cable of drive are listed below. Ultrarapid (aR) fuses Input Fuse Drive type current ACH580-34- Type DIN 43653 Size = 400 V, IEC 246A-4 74000 170M5408...

  • Page 113: Fuses (Ul Recognized)

    Technical data 113 Fuses (UL recognized) UL Recognized fuses for branch circuit protection per NEC are listed below. Check that the operating time of the fuse is below 0.1 seconds. The operating time depends on the fuse type, supply network impedance and the cross-sectional area, material and length of the supply cable.

  • Page 114: Dimensions, Weights And Free Space Requirements

    114 Technical data Dimensions, weights and free space requirements Standard drive module configuration (drive module + LCL filter module) Frame Height Width Depth Weight size 1722 67.8 25.1 19.9 Weight of the drive module: 185 kg (409 lb) Weight of the LCL filter module: 180 kg (396 lb) Drive module + LCL filter module with options +B051 and +H370 Frame Height...

  • Page 115: Losses, Cooling Data And Noise

    This table shows typical heat loss values, required air flow and noise at the nominal ratings of the drive. The heat loss values can vary depending on voltage, cable conditions, motor efficiency and power factor. To obtain more accurate values for given conditions, use ABB DriveSize tool (http://new.abb.com/drives/software-tools/drivesize).

  • Page 116: Typical Power Cable Sizes

    116 Technical data Typical power cable sizes The table below gives copper and aluminum cable types with concentric copper shield for the drives with nominal current. The value separated by the plus sign means the diameter of the PE conductor. See also section Terminal and lead-through data for the power cables. Drive type ACH580-34- Cu cable type...

  • Page 117: Electrical Power Network Specification

    Technical data 117 Electrical power network specification Voltage (U ACH580-34-xxxx-4 drive modules: 380...480 V AC 3-phase +10%/-15%. This is indicated in the type designation label as typical input voltage levels 3~400/480 V AC. Network type TN (grounded) and IT (ungrounded) systems Short-circuit withstand Maximum allowable prospective short-circuit current is 65 kA when protected by strength (IEC 61439-1)

  • Page 118: Motor Connection Data

    Asynchronous AC induction motors, permanent magnet motors and ABB synchron- ous reluctance motors (SynRM motors) Voltage (U 0 to U nominal, can be boosted higher but requires derating. Contact ABB for more information. Frequency (f 0…500 Hz Note: Operation above 150 Hz can require type-specific derating. For more inform- ation, contact your local ABB representative.

  • Page 119: Control Panel Type

    Longer motor cables cause a motor voltage decrease which limits the available motor power. The decrease depends on the motor cable length and characteristics. Contact ABB for more information. Note that a sine filter (optional) at the drive output also causes a voltage decrease.

  • Page 120: Materials

    IEC 62635 guidelines. To aid recycling, plastic parts are marked with an appropriate identification code. Contact your local ABB distributor for further information on environmental aspects and recycling instructions for professional recyclers. End of life treatment must...

  • Page 121: Applicable Standards

    Technical data 121 Applicable standards The drive complies with the following standards. European electrical safety requirements product standards EN 61800-5-1:2007 Adjustable speed electrical power drive systems. Part 5-1: Safety requirements – electrical, thermal and energy EN 60204-1:2006 Safety of machinery. Electrical equipment of machines. Part 1: General require- +A1:2010 ments.

  • Page 122: Emc Compliance (Iec/En 61800-3:2004)

    122 Technical data BTL (BACnet Testing Laboratories) mark Product has BACnet conformance certificate. WEEE mark At the end of life the product should enter the recycling system at an appropriate collection point and not placed in the normal waste stream. EMC compliance (IEC/EN 61800-3:2004) ￭...

  • Page 123: Ul And Csa Checklist

    Technical data 123 1. It is ensured that no excessive emission is propagated to neighboring low-voltage networks. In some cases, the inherent suppression in transformers and cables is sufficient. If in doubt, the supply transformer with static screening between the primary and secondary windings can be used.

  • Page 124: Eu Declaration Of Conformity (Machinery Directive)

    ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized...

  • Page 125: Dimension Drawings

    Dimension drawings 125 Dimension drawings Contents of this chapter This chapter contains dimension drawings of the drive modules with optional parts for Rittal VX25 cabinet assembly.

  • Page 126: Standard Configuration (+E208 And +E210 Included)

    126 Dimension drawings Standard configuration (+E208 and +E210 included)

  • Page 127: Drive Module With Option +B051

    Dimension drawings 127 Drive module with option +B051...

  • Page 128: Drive Module With Options +B051, +H370

    128 Dimension drawings Drive module with options +B051, +H370...

  • Page 129: Lcl Filter Module

    Dimension drawings 129 LCL filter module...

  • Page 130: Bottom Plate

    130 Dimension drawings Bottom plate This drawing shows the dimensions of the bottom plate for Rittal VX25 800 mm cabinet. It is not an ABB product.

  • Page 131: Air Baffles

    Dimension drawings 131 Air baffles This drawing shows the dimensions of the air baffles around the drive module with option +B051 for Rittal VX25 800 mm cabinet. These are not ABB products. LEFT RIGHT REAR FRONT 3AXD50000453931 ￭ Material of the air baffles 0.75 mm polycabonate (PC) film LEXAN®...

  • Page 133: Example Circuit Diagrams

    Example circuit diagrams 133 Example circuit diagrams Contents of this chapter This chapter shows an example circuit diagram for a cabinet-installed drive module. Example circuit diagram This diagram is an example for the main wiring of a drive cabinet. Note that the diagram includes components which are not included in a basic delivery (* plus code options, ** other options, *** to be acquired by the customer).
  • Page 134 134 Example circuit diagrams Cabinet *ACx-AP-x control panel CCU control unit ***Main contactor **Motor temperature supervision ***Switch fuse disconnector Common mode filter **du/dt filter or sine filter Drive module Input and output signals Alarm Supply 360 degree grounding recommended **Brake resistor...

  • Page 135: The Safe Torque Off Function

    The Safe torque off function 135 The Safe torque off function Contents of this chapter This chapter describes the Safe torque off (STO) function of the drive and gives instructions for its use. Description The Safe torque off function can be used, for example, to as the final actuator device of safety circuits that stop the drive in case of danger (such as an emergency stop circuit).

  • Page 136: Compliance With The European Machinery Directive

    136 The Safe torque off function Standard Name IEC 61326-3-1:2017 Electrical equipment for measurement, control and laboratory use – EMC requirements – Part 3-1: Immunity requirements for safety-related systems and for equipment intended to perform safety-related functions (functional safety) – General industrial applications IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety- related systems –...

  • Page 137: Wiring

    The Safe torque off function 137 Wiring For the electrical specifications of the STO connection, see the technical data of the control unit. ￭ Connection principle Single ACH580-34 drive, internal power supply OUT1 + 24 V DC OUT2 + 24 V DC SGND UDC+ UDC-...

  • Page 138: Single Ach580-34 Drive, External Power Supply

    138 The Safe torque off function Single ACH580-34 drive, external power supply 24 V DC OUT1 + 24 V DC OUT2 + 24 V DC SGND UDC+ UDC- Drive Control unit Control logic To motor Activation switch ￭ Wiring examples Single ACH580-34 drive, internal power supply OUT1 OUT2...

  • Page 139: Single Ach580-34 Drive, External Power Supply

    The Safe torque off function 139 Single ACH580-34 drive, external power supply 24 V DC OUT1 OUT2 SGND Drive Safety PLC Safety relay...

  • Page 140: Multiple Ach580-34 Drives, Internal Power Supply

    140 The Safe torque off function Multiple ACH580-34 drives, internal power supply OUT1 + 24 V DC OUT2 + 24 V DC SGND OUT1 OUT2 SGND OUT1 OUT2 SGND Drive Control unit Activation switch...

  • Page 141: Multiple Ach580-34 Drives, External Power Supply

    The Safe torque off function 141 Multiple ACH580-34 drives, external power supply 24 V DC – OUT1 + 24 V DC OUT2 + 24 V DC SGND OUT1 OUT2 SGND OUT1 OUT2 SGND Drive Control unit Activation switch ￭ Activation switch In the wiring diagrams, the activation switch has the designation [K].

  • Page 142: Cable Types And Lengths

    142 The Safe torque off function • A CPTC-02 thermistor protection module can also be used. For more information, see the module documentation. ￭ Cable types and lengths • Double-shielded twisted-pair cable is recommended. • Maximum cable lengths: • 300 m (1000 ft) between activation switch [K] and drive control unit •...

  • Page 143: Operation Principle

    The Safe torque off function 143 Operation principle 1. The Safe torque off activates (the activation switch is opened, or safety relay contacts open). 2. The STO inputs of the drive control unit de-energize. 3. The control unit cuts off the control voltage from the output IGBTs. 4.

  • Page 144: Start-Up Including Acceptance Test

    144 The Safe torque off function Start-up including acceptance test To ensure the safe operation of a safety function, validation is required. The final assembler of the machine must validate the function by performing an acceptance test. The acceptance test must be performed •...
  • Page 145 The Safe torque off function 145 Action Test the operation of the STO function when the motor is running. • Start the drive and make sure the motor is running. • Open the STO circuit. The motor should stop. The drive generates an indication if one is defined for the 'running' state in parameter 31.22 (see the firmware manual).

  • Page 146: Use

    146 The Safe torque off function 1. Open the activation switch, or activate the safety functionality that is wired to the STO connection. 2. The STO inputs on the drive control unit de-energize, and the control unit cuts off the control voltage from the output IGBTs.

  • Page 147: Maintenance

    If any wiring or component change is needed after start up, or the parameters are restored, do the test given in section Acceptance test procedure (page 144). Use only spare parts approved by ABB. Record all maintenance and proof test activities in the machine logbook. ￭ Competence...

  • Page 148: Fault Tracing

    See the firmware manual of the drive control program for the indications generated by the drive, and for details on directing fault and warning indications to an output on the control unit for external diagnostics. Any failures of the Safe torque off function must be reported to ABB.

  • Page 149: Safety Data

    The Safe torque off function 149 Safety data The safety data for the Safe torque off function is given below. Note: The safety data is calculated for redundant use, and does not apply if both STO channels are not used. MTTF SIL/ Frame size...

  • Page 150: Tüv Certificate

    Mission time: the period of time covering the intended use of the safety function/device. After the mission time elapses, the safety device must be replaced. Note that any T values given cannot be regarded as a guarantee or warranty. ￭ TÜV certificate The TÜV certificate is available on the Internet at www.abb.com/drives/documents.

  • Page 151: Declaration Of Conformity

    The Safe torque off function 151 ￭ Declaration of conformity...

  • Page 153: Resistor Braking

    2. Select a drive according to motor load cycle considering also the braking cycle. See section Ratings. 3. See the pre-selected chopper for the drive from section ABB brake chopper and DC fuse ratings and the pre-selected resistor from section ABB brake resistor ratings.

  • Page 154: Calculating The Maximum Allowed Braking Power For A Custom Duty Cycle - Abb Chopper And Abb Resistor

    Braking time within the custom duty cycle in seconds Maximum braking power allowed for 40 seconds every 600 seconds. See the value in section br,max ABB brake chopper and DC fuse ratings. (The ABB resistor does not withstand the 60-second cycle of the brake chopper.) ￭...

  • Page 155: Calculating The Maximum Allowed Braking Power For A Custom Duty Cycle - Abb Chopper And Custom Resistor

    1. The braking power of the custom duty cycle must not be greater than the maximum braking power given in section ABB brake chopper and DC fuse ratings 2. The braking energy transferred during any 600-second period must be smaller than or...

  • Page 156: Example 2

    156 Resistor braking 2. n × P × t ≤ P × 60 s br,max 1 × P × 600 s ≤ P × 60 s br,max = 0.1× P br ≤ P × 60/600 s br,max br,max -> The allowed continuous braking power is 10% of the maximum braking power ).

  • Page 157: Maximum Cable Length

    See the firmware manual. ABB requires that the resistor has a thermal switch (standard in ABB resistors) which is wired to the chopper for safety reasons. The thermal switch cable must be shielded and may not be longer than the resistor cable.

  • Page 158: Electrical Installation

    ￭ Connection procedure • Connect the brake chopper via fuses (see section ABB Brake chopper and DC fuse ratings) to drive module terminals UDC+ and UDC-. • Connect the resistor cables to the brake chopper terminals. If a shielded three-conductor cable with shield conductivity good enough for the protective earth (ground) conductor is used, cut the third conductor.

  • Page 159: Start-Up

    Resistor braking 159 XD24 DIIL +24VD t° t° NBRA brake chopper NBRC control board of the brake chopper Brake resistor WARNING! Input terminal block X1 of the brake chopper is at intermediate circuit potential of the drive. This voltage is extremely dangerous and can cause serious damage or injury if the isolation level and protection conditions for the thermal switches are not sufficient.

  • Page 160: Technical Data

    Note: Some brake resistors are coated with oil film for protection. At the start-up, the coating burns off and produces a little bit of smoke. Make sure there is sufficient ventilation at the start-up. Technical data Contact ABB for more information.

  • Page 161: Filters

    Filters 161 Filters Contents of this chapter This chapter describes how to select du/dt filters for the drive. du/dt filters ￭ When is a du/dt filter needed? See section Examining the compatibility of the motor and drive. ￭ Selection table du/dt filter types for the drive modules are given below.

  • Page 163: Optional I/O Extension Modules

    Optional I/O extension modules 163 Optional I/O extension modules Contents of this chapter This chapter describes how to install and start up the following optional modules: • CHDI-01 115/230 V digital input extension module • CMOD-01 multifunction extension module • CMOD-02 multifunction extension module This chapter also contains diagnostics and technical data of these modules.

  • Page 164: Layout

    164 Optional I/O extension modules Layout Grounding screw Hole for mounting screw 3-pin terminal blocks for relay outputs Terminal designations (page 165) 3-pin terminal block for 115/230 V inputs Terminal designations (page 165) Diagnostic LED LEDs (page 167) ￭ Mechanical installation Necessary tools and instructions •...

  • Page 165: Electrical Installation

    Optional I/O extension modules 165 ￭ Electrical installation WARNING! Obey the instructions in chapter Safety instructions. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrician, do not do electrical work. Make sure that the drive is disconnected from the input power during installation.

  • Page 166: Wiring

    166 Optional I/O extension modules Wiring Connect the external control cables to the applicable module terminals. Ground the outer shield of the cables 360 degrees under a grounding clamp on the grounding shelf of the control cables. Relay output connection example RO4C RO4A 24 V DC...

  • Page 167: Diagnostics

    Optional I/O extension modules 167 ￭ Diagnostics Faults and warning messages Warning A7AB Extension I/O configuration failure. LEDs The extension module has one diagnostic LED. Color Description Green The extension module is powered up. ￭ Technical data Dimension drawing: The dimensions are in millimeters and [inches]. Installation: Into an option slot on the drive control unit Degree of protection: IP20 Ambient conditions: See the drive technical data.
  • Page 168 168 Optional I/O extension modules Package: Cardboard Isolation areas: CHDI-01 Plugged to drive SLOT2 Reinforced insulation (IEC 61800-5-1:2007) Functional insulation (IEC 61800-5-1:2007) Relay outputs (50…52, 53…55): • Wire size max. 1.5 mm • Minimum contact rating: 12 V / 10 mA •...

  • Page 169: Cmod-01 Multifunction Extension Module (External 24 V Ac/Dc And Digital I/O)

    Optional I/O extension modules 169 CMOD-01 multifunction extension module (external 24 V AC/DC and digital I/O) ￭ Hardware description Product overview The CMOD-01 multifunction extension module (external 24 V AC/DC and digital I/O) expands the outputs of the drive control unit. It has two relay outputs and one transistor output, which can function as a digital or frequency output.

  • Page 170: Mechanical Installation

    170 Optional I/O extension modules ￭ Mechanical installation Necessary tools and instructions • Screwdriver and a set of suitable bits. Unpacking and checking the delivery 1. Open the option package. 2. Make sure that the package contains: • CMOD-01 multifunction extension module •...

  • Page 171: General Cabling Instructions

    Optional I/O extension modules 171 External power supply The external power supply is needed only if you want to connect an external back-up power supply for the drive control unit. Note: CMOD +24V external power supply terminals are not in use with CCU-24 control unit. External power supply to CCU-24 is connected to terminals 40 and 41 on the control unit.

  • Page 172: Start-Up

    172 Optional I/O extension modules 24V AC/DC + in 24V AC/DC - in CMOD-01 External power supply, 24 V AC/DC WARNING! Do not connect the +24 V AC cable to the control unit ground when the control unit is powered using an external 24 V AC supply. ￭...

  • Page 173: Diagnostics

    Optional I/O extension modules 173 Parameter setting example for frequency output This example shows how to make digital output DO1 of the extension module indicate the motor speed 0... 1500 rpm with a frequency range of 0...10000 Hz. Parameter Setting 15.22 DO1 configuration Frequency output 15.33 Freq out 1 source...

  • Page 174: Technical Data

    174 Optional I/O extension modules ￭ Technical data Dimension drawing: The dimensions are in millimeters and [inches]. Installation: Into an option slot on the drive control unit Degree of protection: IP20 Ambient conditions: See the drive technical data. Package: Cardboard...

  • Page 175: Isolation Areas

    Optional I/O extension modules 175 Isolation areas: CMOD-01 24 V Reinforced insulation (IEC 61800-5-1:2007) Functional insulation (IEC 61800-5-1:2007) Relay outputs (50…52, 53…55): • Wire size max. 1.5 mm • Minimum contact rating: 12 V / 10 mA • Maximum contact rating: 250 V AC / 30 V DC / 2 A •...

  • Page 176: Cmod-02 Multifunction Extension Module (External 24 V Ac/Dc And Isolated Ptc Interface)

    176 Optional I/O extension modules CMOD-02 multifunction extension module (external 24 V AC/DC and isolated PTC interface) ￭ Hardware description Product overview The CMOD-02 multifunction extension module (external 24 V AC/DC and isolated PTC interface) has a motor thermistor connection for supervising the motor temperature and one relay output, which indicates the thermistor status.

  • Page 177: Mechanical Installation

    Optional I/O extension modules 177 2-pin terminal block for motor thermistor connection Terminal designations (page 177) 2-pin terminal block for relay output Terminal designations (page 177) 2-pin terminal block for external power supply Terminal designations (page 177) Diagnostic LED LEDs (page 179) ￭...

  • Page 178: General Cabling Instructions

    178 Optional I/O extension modules External power supply The external power supply is needed only if you want to connect an external back-up power supply for the drive control unit. Note: CMOD +24V external power supply terminals are not in use with CCU-24 control unit. External power supply to CCU-24 is connected to terminals 40 and 41 on the control unit.

  • Page 179: Start-Up

    Optional I/O extension modules 179 Power supply connection example 24V AC/DC + in 24V AC/DC - in CMOD-02 External power supply, 24 V AC/DC WARNING! Do not connect the +24 V AC cable to the control unit ground when the control unit is powered using an external 24 V AC supply.
  • Page 180 180 Optional I/O extension modules Installation: Into an option slot on the drive control unit Degree of protection: IP20 Ambient conditions: See the drive technical data. Package: Cardboard...
  • Page 181 Optional I/O extension modules 181 Isolation areas: CMOD-02 24 V RO PTC Reinforced insulation (IEC 61800-5-1:2007) Functional insulation (IEC 61800-5-1:2007) Plugged to drive SLOT2. Motor thermistor connection (60…61): • Wire size max. 1.5 mm • Supported standards: DIN 44081 and DIN 44082 •...

  • Page 183: Step-By-Step Drawings For An Installation Example In Rittal Vx25 800 Mm Wide Cabinet

    Step-by-step drawings for an installation example in Rittal VX25 800 mm wide cabinet 183 22. Step-by-step drawings for an installation example in Rittal VX25 800 mm wide cabinet...
  • Page 184 184 Step-by-step drawings for an installation example in Rittal VX25 800 mm wide cabinet (PE) PE (PE) Drive type Air flow Losses Type DIN 43653 ACH580-34- = 400 V 246A-4 2100 5280 170M5408 293A-4 2100 6400 170M5410 363A-4 2100 8000 170M6410 442A-4 2100...
  • Page 185 Step-by-step drawings for an installation example in Rittal VX25 800 mm wide cabinet 185 Rittal 8806.000 non-ABB part (see dimension drawings) Rittal 8617.140 80.5 (3.17) 280.5 (11.04) Tapping screw M6×12 Torx T30 8 N·m 360 °...
  • Page 186 186 Step-by-step drawings for an installation example in Rittal VX25 800 mm wide cabinet Tapping screw M6×12 Torx T30 (Hex) 8 N·m Combi screw M8×30 Hex 20 N·m...
  • Page 187 Step-by-step drawings for an installation example in Rittal VX25 800 mm wide cabinet 187 +B051 Combi screw M4×8 Torx T20 2 N·m +B051 Combi screw M4×8 Torx T20 2 N·m Combi screw M4×8 Torx T20 2 N·m +B051...
  • Page 188 188 Step-by-step drawings for an installation example in Rittal VX25 800 mm wide cabinet M6 Serpress 8 N·m M6 Serpress 8 N ·m Screw M10x30 and washer Combi screw M8 Combi screw M8 24 N·m 24 N·m...
  • Page 189 Step-by-step drawings for an installation example in Rittal VX25 800 mm wide cabinet 189 M10×30 Combi screw M4×8 Torx T20 2 N·m Combi screw M12×25 70 N·m Combi screw M4×8 Torx T20 2 N·m...
  • Page 190 190 Step-by-step drawings for an installation example in Rittal VX25 800 mm wide cabinet T3/W2 T3/W2 T2/V2 T2/V2 T3/W2 T1/U2 T2/V2 T1/U2 T1/U2 Combi screw M12×25 Hex (Delta) 70 N·m T3/W2 T3/W2 T2/V2 T2/V2 T1/U2 T1/U2 8 N·m Combi screw M6×12 Torx T25 8 N·m...
  • Page 191 Step-by-step drawings for an installation example in Rittal VX25 800 mm wide cabinet 191 T3/W2 T3/W2 T3/W2 T2/V2 T2/V2 T2/V2 T1/U2 T1/U2 T1/U2 T3/W2 T3/W2 T2/V2 T2/V2 T1/U2 T1/U2...
  • Page 192 192 Step-by-step drawings for an installation example in Rittal VX25 800 mm wide cabinet +B051 Combi screw M4×10 Torx T20 2 N·m Combi screw M6×20 Torx T25 2 N·m +B051 +B051 Combi screw M6×20 Torx T25 2 N·m +B051...
  • Page 193 Step-by-step drawings for an installation example in Rittal VX25 800 mm wide cabinet 193 UDC+ UDC+ UDC+ UDC- UDC- UDC- L1/U1 L1/U1 L3/W1 L2/V1 L1/U1 L3/W1 L2/V1 L2/V1 Hex screw M12×35 L3/W1 full thread 70 N·m Hex nut M12 +B051 70 N·m...
  • Page 194 194 Step-by-step drawings for an installation example in Rittal VX25 800 mm wide cabinet +B051 +B051 UDC+ UDC- L3/W1 L2/V1 L1/U1 Combi screw M4×10 Torx T20 2 N·m +B051 Combi screw M4×10 Torx T20 2 N·m Combi screw M6×20 Torx T25 2 N·m...
  • Page 195 Step-by-step drawings for an installation example in Rittal VX25 800 mm wide cabinet 195 Tapping screw M6×12 Torx T30 (Hex) 8 N·m Right air baffle, non-ABB part Rear air baffle, non-ABB part (see dimension drawings) (see dimension drawings) Rittal 8617.720...
  • Page 196 196 Step-by-step drawings for an installation example in Rittal VX25 800 mm wide cabinet...

  • Page 197: Further Information

    Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.
  • Page 198 3AXD50000419708A © 2019 ABB Oy. All Rights Reserved. Specifications subject to change without notice.

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