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DANGER!
Before and during the
Be sure to download the
Turn off the drive and
remove the key!
(Chapter 10.6)
D
original operating instructions
electric dumper MD-500EPRO
Model: MD-500EPRO
Both the model number and the serial number can be found on the rating plate on the
electric dumper. You should keep both numbers safe for future reference. This manual
explains the functions and applications of the machine.
Before commissioning, read the operating instructions and observe the safety and warning
instructions!
MD-500EPRO
Serial number: ______________________________
0EPRO
www.lumag-maschinen.de
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Summary of Contents for Lumag MD-500EPRO
- Page 1 Turn off the drive and remove the key! (Chapter 10.6) original operating instructions electric dumper MD-500EPRO Model: MD-500EPRO Serial number: ______________________________ Both the model number and the serial number can be found on the rating plate on the electric dumper. You should keep both numbers safe for future reference. This manual explains the functions and applications of the machine.
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Page 2: Table Of Contents
CONTENTS CONTENTS 1. GENERAL 1.1 INFORMATION ON OPERATING INSTRUCTIONS 1.2 LIMITATION OF LIABILITY 1.3 COPYRIGHT 2. SCOPE OF DELIVERY 3. INTENDED USE 4. TECHNICAL DATA 5. ENVIRONMENT 6. SYMBOLS 6.1 MACHINE 6.2 BATTERIES 7. SAFETY 7.1 WARNINGS 7.2 BATTERIES/CHARGER 7.3 OPERATIONAL SAFETY 7.4 SAFETY IN USE AND CARE OF THE MACHINE 7.5 SERVICE SECURITY... -
Page 3: General
GENERAL 1. GENERAL 1.2 LIMITATION OF LIABILITY We have endeavoured to provide as comprehensive INFORMATION ABOUT information as possible on accident prevention during OPERATING INSTRUCTIONS operation, but cannot be held responsible for any lack of completeness of the danger points listed and This operating manual provides important - sources should be held accountable. -
Page 4: Scope Of Delivery
SCOPE OF DELIVERY / INTENDED USE 2. SCOPE OF DELIVERY strong driving force on inclines. The machine is equipped as standard with two drive wheels, a swing axle with two wheels and a tipping trough. After unpacking, check the contents of the box/ Unlocking and tipping is done manually. -
Page 5: Technical Data
TECHNICAL DATA / ENVIRONMENT / SYMBOLS 4. TECHNICAL DATA 6. SYMBOLS Model MD-500EPRO MACHINE 750 watts Performance Symbols are attached to the machine. These nominal voltage 48 volts DC 12V, 32Ah, 4 pieces represent important information about the product drive / battery rechargeable or instructions for use. -
Page 6: Batteries
SECURITY work area enough BATTERIES In the Danger, regard. open space disorder Danger of tripping! Batteries/cells are heavy! Make sure result in accidents. they are installed safely! explosion fire hazard, Keep bystanders away. short circuits avoid! Danger! Metal parts of the battery cell are always live, so do not place foreign objects or tools on the battery. -
Page 7: Safety
SECURITY 7. SAFETY BATTERIES/CHARGER This section provides a comprehensive overview of Careful handling and use of batteries all important safety aspects for optimal protection and chargers of the operator as well as for safe and trouble-free operation. Batteries and chargers are not toys and must not be allowed to fall into the hands of children. -
Page 8: Operational Safety
SECURITY Make sure the machine is turned off before should first-time users itself Salesperson from the inserting batteries. Inserting batteries into a to familiarise yourself with the characteristics of the machine that is turned on may result in accidents. motor-driven machine, its intended use and the necessary safety devices. - Page 9 SECURITY Do not use the machine for purposes for which it is and cannot tip, roll, slip or fall during operation. not intended (see “Intended use”). Keep hands, feet, loose clothing and body jewelry The effectiveness of the controls must not be away from moving or rotating machine parts.
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Page 10: Safety In Use And Care Of The Machine
Split described in this manual. All other work must be This may cause a short circuit. carried out by a specialist workshop or LUMAG service workshop. Do not immerse the machine, power cord or connectors in water or other liquids. Keep the handles dry, clean and free of foreign objects. -
Page 11: Residual Risks And Protective Measures
SECURITY Never transport people, children, pets or livestock booth. with the machine. shocks, falls, vibrations Careless handling of the machine can cause Never transport dangerous objects or materials damage to the battery and result in serious injuries. with the machine. →... -
Page 12: Behavior In An Emergency
PART NAME, FUNCTION 8. PART NAME, BEHAVIOR IN AN EMERGENCY function If an accident occurs, initiate the necessary first aid measures and request qualified medical assistance as quickly as possible. When requesting assistance, please provide the following information: where it happened - what happened - how many injured - what type of injury - waiting for response recessed handle safety lever... - Page 13 PART NAME, FUNCTION safety lever (2) -Red control element on the left handlebar The circuit is interrupted and all electrical functions are switched off. To drive, operate the red safety lever and hold it against the handle. If the safety lever is triggered, the motor switches off.
- Page 14 PART NAME, FUNCTION ON - power on battery compartment (12) The circuit is closed and the electric motor can be Open the battery compartment: Unscrew the M8x20 operated. The key cannot be removed from the hexagon screw 3x, washer and snap ring using a lock.
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Page 15: Transport, Installation
TRANSPORT, INSTALLATION / OPERATION 9. TRANSPORT, INSTALLATION 10. OPERATION If the machine has to be transported over a long 10.1 COMMISSIONING distance, it can be loaded onto a truck or other suitable transport vehicle. The machine must not be Before operating the machine, please read this loaded. -
Page 16: Turn On And Drive
OPERATION 10.2 TURN ON AND DRIVE The batteries are located under the tipping trough and under the mudguard. 1. The key (7) is in the OFF position, If only the right LED on the integrated 2. Turn the key clockwise to ON to turn on the light up, charge the batteries, battery meter machine. -
Page 17: Brake System
OPERATION 10.4 TURN OFF To turn off the machine, turn the key counterclockwise to OFF. Remove the key when switching off the machine. 10.5 LOADING AND UNLOADING THE TIPPER Loaded When loading, ensure that the machine is stable and that the goods to be transported are securely anchored. -
Page 18: Charging The Batteries
OPERATION 10.6 CHARGING BATTERIES Before and during charging, be sure to switch off the drive and remove the key! To charge the batteries, the plug must be connected to a 230V/ 50Hz AC power supply. Explosive gas mixtures are created when charging the batteries. -
Page 19: Operation Controls
OPERATION / CONTROLS 11. CONTROLS A NOTICE The charging time depends on the discharge level Regular inspections are essential if the machine is of the batteries. However, a battery that is not to remain a reliable work tool. deeply discharged should be charged within 15 hours (max.). -
Page 20: Electro-Magnetic Brake
Never drive with a defective brake!In this case, carried out by qualified electricians! please contact your dealer or manufacturer. Never work without protective devices. Only use original LuMAG spare parts. 11.6 TIRES 12.1 BATTERIES/CHARGER Check the wheels, tire pressure and tire condition Fully charge the batteries before using the at regular intervals. -
Page 21: Transmission
If the batteries are no longer functional, please – Be careful when using high-pressure cleaners! contact an authorized dealer or the LUMAG service Keep a sufficient distance, at least 50 cm, team. between the cleaning brush and the machine. -
Page 22: Lubrication Points
MAINTENANCE / STORAGE 13. STORAGE 12.4 LUBRICATION POINTS There are three lubrication points on the machine at If the machine is not used for a long period of the pivot points of the pendulum axle. time, the following instructions should be observed: These lubrication points must be lubricated by the operator as required - approximately every 80... -
Page 23: Troubleshooting
TROUBLESHOOTING 14. TROUBLESHOOTING cause remedy Disturbance Key switch not switched on Turn on parking brake active release the parking brake Machine does not run or does not deliver enough power charging batteries batteries almost empty Press and hold the red safety lever Safety lever not pressed batteries empty charging batteries... -
Page 24: Warranty / Guarantee / Customer Service
Warranty work is carried out exclusively by our temperature or weather influences, as well as LUMAG service workshop. Defects that occur within defects resulting from negligent assembly, faulty the warranty period due to material or... -
Page 25: Ec Declaration Of Conformity
Fax: 0049 / (0)8571 / 92 556-19 that the product Designation: electric dumper Type designation: MD-500EPRO meets the essential protection requirements of the above-mentioned EC directives. Conformity is based on the following standards: EN ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk reduction... -
Page 26: Components Of The Machine
COMPONENTS OF THE MACHINE 17. COMPONENTS OF THE MACHINE / General view... - Page 27 COMPONENTS OF THE MACHINE 17. COMPONENTS OF THE MACHINE / Guide bar...
- Page 28 COMPONENTS OF THE MACHINE 17. MACHINE COMPONENTS / Front axle...
- Page 29 COMPONENTS OF THE MACHINE 17. COMPONENTS OF THE MACHINE / Rear axle...
- Page 30 COMPONENTS OF THE MACHINE 17. COMPONENTS OF THE MACHINE / Control unit 1/2 COMPONENTS OF THE MACHINE / Control unit 2/2...
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Page 31: Electrical Control
ELECTRICAL CONTROL... - Page 32 LuMAG GmbH Rudolf-Diesel-Straße 1a D-84375 Kirchdorf am Inn Telephone: +49 (0)85 71 / 92 556 - 0 Fax: +49 (0)85 71 / 92 556 - 19 www.lumag-maschinen.de Status: 10/2023 - MD500EPRO_V4...
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