Aerservice Equipments AER FLOW SAFE V4 PRO User Manual/Instructions

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SUNTO
User manual
Instructions
for use and
maintenance
AER FLOW SAFE
V4 PRO
©| Aerservice Equipments S.r.l.
2025 all rights reserved
Reproduction of this manual, total or partial, is forbidden

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Summary of Contents for Aerservice Equipments AER FLOW SAFE V4 PRO

  • Page 1 SUNTO User manual Instructions for use and maintenance AER FLOW SAFE V4 PRO ©| Aerservice Equipments S.r.l. 2025 all rights reserved Reproduction of this manual, total or partial, is forbidden...
  • Page 2: Table Of Contents

    Instruction manual for use and maintenance - EN Index AUTO DARKENING WELDING HELMET USER MANUAL ................4 GENERAL INFORMATION ........................... 4 2.1. INTRODUCTION ..........................4 2.2. INFORMATION ON COPYRIGHT AND RELATED RIGHTS ..............4 SAFETY ............................... 5 3.1. GENERAL INFORMATION ........................5 3.2.
  • Page 3 Instruction manual for use and maintenance - EN LIMITATION OF USE ..........................21 MARKINGS ............................21 13.1. MARKINGS ON THE EQUIPMENT ....................21 13.2. MARKINGS ON THE FILTER ......................21 COMPONENTS AND DESCRIPTION ...................... 22 14.1. BLOWER ............................22 14.1.1. OPERATIONAL PANEL ........................
  • Page 4 Instruction manual for use and maintenance - EN 18.2.1. BLOWER STORAGE .......................... 30 18.2.2. BATTERY STORAGE ......................... 30 TECHNICAL SPECIFICATION ........................31 TROUBLE SHOOTING GUIDE ........................ 32 Rev.: 1 –12/12/2024 | Subject to technical changes and errors excepted | Pag. 3 di 35...
  • Page 5: Auto Darkening Welding Helmet User Manual

    All information included in this instruction manual must be treated confidentially and may be made available and accessible only to authorized people. It may be disclosed to third parties only with the prior written consent of Aerservice Equipments. All documentation is protected under the copyright law.
  • Page 6: Safety

    Instruction manual for use and maintenance - EN 3. SAFETY 3.1. GENERAL INFORMATION Auto-Darkening welding helmets are designed to protect the eye and face from sparks, spatter and harmful radiation under normal welding conditions. This auto darkening filter will automatically turn on when pick it up.
  • Page 7: Use Instruction

    Instruction manual for use and maintenance - EN • The materials which may come into contact with the wearer’s skin can cause allergic reactions in some circumstances. • The ADF shall only be used in conjunction with the inner cover lens. •...
  • Page 8: Mode Control

    Instruction manual for use and maintenance - EN 4.4. MODE CONTROL hort Press “ON / MODE” button to select the mode appropriate for the work activity. (See fig.2a): Weld Mode − used for most welding applications. Push “FUNC” button to adjust shade number, sensitivity, and delay settings properly before welding.
  • Page 9: Sensitivity Control

    Instruction manual for use and maintenance - EN Cut Mode − Shade 5 ~ 8 (See fig.3a) Weld Mode − Shade 9 ~ 13 (See fig.3b) fig.3a fig.3b Grind Mode − No. 3 only (See fig.3c). Flip up the front-flip part for grinding job, the auto darkening filter also has grind mode setting fig.3c Select the proper shade number for your welding / cutting process, by referring to the “Shade Guide...
  • Page 10: Delay Control

    Instruction manual for use and maintenance - EN • Press “ ” button repeatedly until the lens darkens, then press “ ” button until lens clears. Helmet is ready for use. Slight readjustment may be necessary for certain applications or if lens is flashing on and off.
  • Page 11: Adjusting The Distance Between The Helmet And The Face

    Instruction manual for use and maintenance - EN 4.10. ADJUSTING THE DISTANCE BETWEEN THE HELMET AND THE FACE Step 1: Press down and hold the “LOCK” latch on both sides (See fig.7b) and it can be slide back and forth. Step 2: Loosen the “LOCK”...
  • Page 12: Replacing The Auto Darkening Filter

    Instruction manual for use and maintenance - EN 5.2. REPLACING THE AUTO DARKENING FILTER Disassembling: Hold the helmet so that the inner side is facing towards you. Grasp the wire connector end of the auto-darkening filter (which is connected to the external grinding button), and gently pull it out of the circular socket (See fig.9a).
  • Page 13: Replacing The Face Seal

    Instruction manual for use and maintenance - EN 5.5. REPLACING THE FACE SEAL The face seal can be used to facilitate cleaning after disassembling from the shell, but it must be replaced if it is damaged. Press the “LOCK” key on cantilevered components and push the headgear in the direction of arrow to separate headgear from the helmet (See fig.11a).
  • Page 14: Technical Data Auto-Darkening Helmet

    Instruction manual for use and maintenance - EN 6. TECHNICAL DATA AUTO-DARKENING HELMET MODEL: AER SAFE V4 Optical Class 1 / 1 / 1 / 1 Viewing area 107 x 75 mm (4.21" x 2.95") Cartridge 156 x 123 x 33 mm (6.14" x 4.84" x 1.30") Arc Sensors Light State DIN 3...
  • Page 15: Parts List And Assembly

    Instruction manual for use and maintenance - EN 7. PARTS LIST AND ASSEMBLY ITEM PART NUMBER DESCRIPTION Front lens holder RWM0950PROA01 Outside cover lens (160.36×107.3 mm) RWM0950PROA02 Auto darkening filter RWM0950PRO0GF Inside cover lens (107×61 mm) RWM0950PROA04 RWM0950PROA06 Side lens RWM0950PROA07 Side lens cover RWM0950PROA08...
  • Page 16: Shade Guide Chart

    Instruction manual for use and maintenance - EN 8. SHADE GUIDE CHART OPERATION ELECRODE SIZE ARC CURRENT (A) MINUMUM SUGGESTED PROTECTION SHADE NO SHADE Shielded metal arc Less than 2.5 Less than 60 welding 2.5–4) 60-160 4–6.4 160-250 More than 6.4 250-550 Gas metal arc welding Less than 60...
  • Page 17: Aer Flow Pro - Power Air Puryfing Respirator User Instruction

    Instruction manual for use and maintenance - EN 9. AER FLOW PRO – POWER AIR PURYFING RESPIRATOR USER INSTRUCTION Rev.: 1 –12/12/2024 | Subject to technical changes and errors excepted | Pag. 16 di 35...
  • Page 18: General Warning

    Instruction manual for use and maintenance - EN 10. GENERAL WARNING This product is part of a system that helps reduce exposures to certain airborne contaminants, including dust, pollutants, fine particles, vapours or gases as well as other contaminants. Before use, the wearer must read and understand these User Instructions.
  • Page 19: Notice

    Instruction manual for use and maintenance - EN 10.1. NOTICE If bleeping alarmed, immediately get away from the contaminated area and check the device. The hose may get blocked; Battery low power; Filter is dirty and need get changed with new one. Please EXIT that contaminated place in any cases below: •...
  • Page 20 Instruction manual for use and maintenance - EN Rev.: 1 –12/12/2024 | Subject to technical changes and errors excepted | Pag. 19 di 35...
  • Page 21 Instruction manual for use and maintenance - EN ITEM PART NO. DESCRIPTION PERIOD OF OBSOLESCENCE B. Blower Unit RWM0950PROB02 Fast-charging standard battery 5 years RWM0950PROB03 Particle Filter (P3 Filter) 5 years RWM0950PROB04 Pre-filter 5 years RWM0950PROB05 Spark screen 5 years RWM0950PROB06 Filter cover 5 years...
  • Page 22: Markings

    Instruction manual for use and maintenance - EN 12. LIMITATION OF USE • Oxygen deficient atmospheres. • Contaminant generated in workplace and concentrations that are unknown or immediately dangerous to life or health (IDLH). • Oxygen concentration of the air in workplace is 17% or lower •...
  • Page 23: Components And Description

    Instruction manual for use and maintenance - EN 14. COMPONENTS AND DESCRIPTION 14.1. BLOWER 14.1.1. OPERATIONAL PANEL The digital screen provides information on: • Battery life • Airflow level • Filter loading fig.1a SCREEN AIRFLOW BUTTON ON/OFF BUTTON fig.1b Total used time of the filter (Note: ‘total used time’ here refers Upper left corner to the used time of the filter which is closest to the blower) Airflow control...
  • Page 24: Settings

    Instruction manual for use and maintenance - EN 14.1.2. SETTINGS 14.1.2.1. General Settings Open the setting page Short-press the on/off + airflow switch button Select a setting item Short-press the on/off button Change settings for selected item Short-press the airflow switch button Save settings Long-press the airflow switch button Switch the display orientation...
  • Page 25: Battery

    Instruction manual for use and maintenance - EN 14.2. BATTERY Battery is divided into fast-charging standard battery and fast-charging extended battery. When these two types of battery are used with different filter components, the battery duration is different. Choose the appropriate battery according to actual situation.
  • Page 26: Spark Screen, Pre-Filter, Particle Filter And Cover

    Instruction manual for use and maintenance - EN 14.3. SPARK SCREEN, PRE-FILTER, PARTICLE FILTER AND COVER The power must be turned off when replacing the filters. 14.3.1. INSTALL THE FILTER Install the spark screen, pre-filter, and particulate filter (gas filter if any) in filter cover. Before installed, always make sure filter material is intact and dry with no tears or other damages.
  • Page 27: Breathing Tube

    Instruction manual for use and maintenance - EN 14.4. BREATHING TUBE 14.4.1. ASSEMBLY Insert the two prongs on the breathing tube into the blower unit and headtop receptacle (fig 8a), twist ¼ turn to the anti – OPEN direction to lock into place (fig 8b). 14.4.2.
  • Page 28: Operating Instruction

    Instruction manual for use and maintenance - EN 15. OPERATING INSTRUCTION Low Speed — 170+lpm Middle Speed — 190+lpm High Speed — 210+lpm AIRFLOW BUTTON fig.10a Select Airflow Power On Press the button to switch between 170+lpm, Long-press for 3 seconds. 190+lpm and 210+lpm.
  • Page 29: Inspection

    Instruction manual for use and maintenance - EN 16. INSPECTION 16.1. BLOWER ASSEMBLY Make sure the spark screen, pre-filter, particle filter and gas filter (if applicable) are properly installed and securely latched. 16.2. BREATHING TUBE Ensure the breathing tube is undamaged and securely attached to both the blower unit and headtop. 16.3.
  • Page 30: Enter And Exit Contaminated Area

    Instruction manual for use and maintenance - EN 17. ENTER AND EXIT CONTAMINATED AREA Prior to entering the contaminated area, complete the inspection procedures listed in these User Instructions and ensure the selected PAPR setup is appropriate protection for the given airborne contaminant and concentration.
  • Page 31: Cleaning And Storage

    Instruction manual for use and maintenance - EN 18. CLEANING AND STORAGE 18.1. CLEANING 18.1.1. BLOWER UNIT Blower unit and battery pack Clean the outer surfaces of the unit and battery pack with a soft cloth dampened in a solution of water and mild, pH neutral detergent. Be careful for the water NOT to get inside the body.
  • Page 32: Technical Specification

    Instruction manual for use and maintenance - EN 19. TECHNICAL SPECIFICATION Airflow rate Manufacturer’s minimum design flow rate: 165+lpm (5.8+cfm) Low speed: 170+lpm (6+cfm) Medium speed: 190+lpm (6.7+cfm) High speed: 210+lpm (7.4+cfm) Fast-charging battery Battery type: rechargeable Li-ion battery Standard Battery: 3200mAh Standard Battery duration: 10h(170+lpm);...
  • Page 33: Trouble Shooting Guide

    Instruction manual for use and maintenance - EN 20. TROUBLE SHOOTING GUIDE Problems Causes Trouble-shooting No airflow from the blower Blower not ON Long press the ON button. Battery no power Charge the battery. Check and reassemble the Battery not installed properly battery.
  • Page 34 Instruction manual for use and maintenance - EN Rev.: 1 –12/12/2024 | Subject to technical changes and errors excepted | Pag. 33 di 35...
  • Page 35 Instruction manual for use and maintenance - EN Rev.: 1 –12/12/2024 | Subject to technical changes and errors excepted | Pag. 34 di 35...
  • Page 36 Instruction manual for use and maintenance - EN Aerservice Equipments S.r.l. Viale dell’industria, 24 Z.I. 35020 - Legnaro (PD) Italy Tel. +39 049 641 200 E-mail: info@aerservice.com www.aerservice.com Rev.: 1 –12/12/2024 | Subject to technical changes and errors excepted |...

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