Related Manuals for Aerservice Equipments OTS
Summary of Contents for Aerservice Equipments OTS
- Page 1 SUNTO User manual Instructions for use and maintenance ©| Aerservice Equipments S.r.l. 2021 all rights reserved Reproduction of this manual, total or partial, is forbidden...
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Page 2: Table Of Contents
Instruction manual for use and maintenance - EN Index GENERAL INFORMATION ........................... 3 1.1. Introduction ............................3 1.2. Information on copyright and related rights ..................3 1.3. Instructions for the user ........................3 SAFETY ............................... 4 2.1. General information .......................... 4 2.2. - Page 3 Wiring diagram OTS 2t – 400V..................... 33 9.12. Wiring diagram OTS 2t – 110V..................... 33 9.13. Wiring diagram OTS 2t + inverter – 400V ..................34 9.14. Schema elettrico OTS 2t + inverter – 230V ................. 34 9.15. Inverter technical data ........................ 35 9.16.
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Page 4: General Information
All information included in this instruction manual must be treated confidentially and may be made available and accessible only to authorized people. It may be disclosed to third parties only with the prior written consent of Aerservice Equipments. All documentation is protected under the copyright law. -
Page 5: Safety
Instruction manual for use and maintenance - EN 2. SAFETY 2.1. General information The unit was developed and manufactured using the latest technology and in accordance with the general workplace safety guidelines. However, the use of the unit could present risks for the operator or risks of damage to the unit and other objects: If the personnel in charge has not received instructions or training;... -
Page 6: Safety Warnings For The Operator
Instruction manual for use and maintenance - EN 2.4. Safety warnings for the operator Before using the unit, the operator in charge must be suitably informed and trained for the use of the unit and the relevant materials and means. The unit must only be used in perfect technical condition and in compliance with the intended purposes, the safety standards and the warnings relating to dangers as reported in this Manual. -
Page 7: Warning About Specific Dangers
Instruction manual for use and maintenance - EN 2.6. Warning about specific dangers DANGER All work on the electrical device of the unit shall be carried out exclusively by a qualified electrician or by personnel with the necessary training, under the direction and supervision of a qualified electrician and in accordance with the relevant safety standards. -
Page 8: Unit Description
Instruction manual for use and maintenance - EN 3. UNIT DESCRIPTION 3.1. Purpose The unit is a compact mobile device suitable for filtration of welding fumes extracted directly at source, with a high separation rate according to the specific application. The unit can be equipped with one or two flexible hoses to fume torches (the flexible hose, the fume torch and the quick coupling are not included in the unit). -
Page 9: Features And Versions
The mobile air cleaner is available in five versions: OTS 1t with cartridge filter - mechanical filtration higher filter efficiency: ≥99% (sec. DIN 660335-2-69) OTS 1t / inverter with cartridge filter - mechanical filtration higher filter efficiency: ≥99% (sec. DIN 660335-2-69) air flow regulation by inverter... -
Page 10: Improper Use Of The Unit
Instruction manual for use and maintenance - EN 3.4. Improper use of the unit The unit is not suitable for use in hazardous areas falling under ATEX regulation. Furthermore, the equipment should not be used in the following cases: Applications not corresponding to the intended purpose or not indicated for proper use of the unit and in which the air to be extracted: •... -
Page 11: Residual Risk
Instruction manual for use and maintenance - EN 3.6. Residual risk The use of the unit involves a residual risk as illustrated below, in spite of all safety measures. All users of the unit must be aware of the residual risk and follow the instructions to avoid any injury or damage. -
Page 12: Assembly
Instruction manual for use and maintenance - EN 5. ASSEMBLY WARNING Risk of serious injury when assembling the suction arm due to gas spring preload. A safety lock is provided on the metal articulating arm assembly. Improper handling can lead to risk of abrupt displacement of the metal articulating arm assembly, resulting in severe injuries in the face or crushing of the fingers! INFO The user is required to appoint a specially trained technician to install the unit. -
Page 13: Flexible Hose Assembly
The inlets shall never be removed from the front panel. A rapid connection or change of the flexible hose is allowed by the quick coupling available from Aerservice Equipments. If not specified or requested in advance, the coupling for Ø40mm hose is standard provided;... -
Page 14: Control Panel
Instruction manual for use and maintenance - EN 6.2. Control panel On the front of the unit there is the control panel which is made up of electronic and pneumatic devices. Pos. Description Pos. Description LED Blower is running ON blower starts LED Filter-cleaning cycle is running OFF blower stops LED Filter clogged... -
Page 15: Correct Use Of The Fume Torch
INFO In case of lack of specific information on the fume torch in use, the user of the OTS unit can consider the guidelines provided below. However, it is obligatory to gather that information in order to use the equipment correctly. -
Page 16: Electric Connection
Instruction manual for use and maintenance - EN 6.4. Electric connection Before switching on the OTS unit it is necessary to check the correct electric connection of the filtering unit and ensure an adequate protection. A thermal protection device is necessary to protect the fan motor from any current peak and short circuit. - Page 17 Instruction manual for use and maintenance - EN MANUAL OPERATION It is possible to start the unit manually by pressing the ON button for a few seconds. The message: MANUAL START ACTIVE will appear. The operation of the filter unit will be active until the OFF button is pressed. After turning off the extraction, the unit will automatically return to the automatic Start / Stop mode.
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Page 18: Regular Maintenance
The maintenance and repairs described in this chapter may only be performed by qualified personnel. The spare parts used must correspond to the technical requirements established by Aerservice Equipments. This is always guaranteed if original spare parts are used. -
Page 19: Ordinary Maintenance
Instruction manual for use and maintenance - EN 7.2. Ordinary maintenance To ensure a safe operation of the unit, it is advisable to carry out a maintenance activity and overall check at least once every 3 months. The unit does not require any specific maintenance, except for the replacement of the filters if necessary and the inspection of the extraction hose and torch cable. - Page 20 Carefully place the filter in a plastic bag and close it, for example with cable ties. Suitable plastic bags can be supplied by Aerservice Equipments. Insert the new cartridge filter in the special support inside the unit and fasten with the screws.
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Page 21: Digital Control Panel: Alarms And Alarm Reset
Instruction manual for use and maintenance - EN 7.4. Digital control panel: alarms and alarm reset The mobile air cleaner is equipped with a pc board for the control and setting of all functions. Picture no. 1 shows the front panel where the user can set and read data. [picture 1: pc board layout] Alarms are managed by the software in the following way: •... - Page 22 Manufacturer but to interventions carried out by the user or, eventually, by the dealer. Aerservice Equipments recommends not to turn off any alarm, in order to maintain a high level of control over the unit and the maintenance of filters and to safeguard the performance of the unit and the health of the user.
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Page 23: Troubleshooting
Instruction manual for use and maintenance - EN 7.5. Troubleshooting FAILURE POSSIBLE CAUSE ACTION REQUIRED No power supply Contact an electrician Pc board protection fuse is Replace the 5x20 3.15A fuse blown Ensure that the ground cable of The unit does not turn on the welding unit is correctly The Start / Stop sensor is clamped on the filter units... -
Page 24: Disposal
Instruction manual for use and maintenance - EN 8. DISPOSAL WARNING Skin contact with dangerous fumes etc. can cause skin irritation in sensitive individuals. The disassembly of the unit shall be carried out exclusively by specialized personnel, trained and authorized, in compliance with the safety instructions and the regulations for accident prevention. -
Page 25: Attachments
Instruction manual for use and maintenance - EN 9. ATTACHMENTS 9.1. OTS 1torch Technical data FILTRATION DATA DESCRIPTION VALUE NOTES Spark arrestor - Cartridge filter - FILTERING STAGES Active carbons postfilter FILTERING SURFACE Cartridge filter FILTER Material Polyester Cartridge filter EFFICIENCY >... -
Page 26: Ots 1Torch / Inverter Technical Data
Instruction manual for use and maintenance - EN 9.2. OTS 1torch / inverter Technical data FILTRATION DATA DESCRIPTION VALUE NOTES Spark arrestor - Cartridge filter - FILTERING STAGES Active carbons postfilter FILTERING SURFACE Cartridge filter FILTER Material Polyester Cartridge filter EFFICIENCY >... -
Page 27: Ots 2Torches Technical Data
Instruction manual for use and maintenance - EN 9.3. OTS 2torches Technical data FILTRATION DATA DESCRIPTION VALUE NOTES Spark arrestor - Cartridge filter - FILTERING STAGES Active carbons postfilter FILTERING SURFACE Cartridge filter FILTER Material Polyester Cartridge filter EFFICIENCY >... -
Page 28: Ots 2Torches / Inverter Technical Data
Instruction manual for use and maintenance - EN 9.4. OTS 2torches / inverter Technical data FILTRATION DATA DESCRIPTION VALUE NOTES Spark arrestor - Cartridge filter - FILTERING STAGES Active carbons postfilter FILTERING SURFACE Cartridge filter FILTER Material Polyester Cartridge filter EFFICIENCY >... -
Page 29: Spare Parts And Accessories
Instruction manual for use and maintenance - EN 9.5. Spare parts and accessories Pos. Description Pos. Description 50OTS001 Cabinet VSL0510150M00 Blower 1,5 kW 230V/1/50Hz Front door 1 inlet Blower 1,6 kW 400V/3/50-60Hz 50OTS003 VSL0510160T00 Front door 2 inlets Blower 2,2 kW 400V/3/50-60Hz 50OTS005 VSL0510220T00 Control panel... -
Page 30: Ec Declaration Of Conformity
Instruction manual for use and maintenance - EN 9.6. EC declaration of conformity THE MANUFACTURER Aerservice Equipments Srl Company Viale dell’Industria, 24 35020 Legnaro Address Postal code City Padova Italy Province Country DECLARES THAT THE PRODUCT Mobile filter unit for the extraction of welding fumes... -
Page 31: Declaration Of Conformity (Ukca)
Instruction manual for use and maintenance - EN 9.7. UK Declaration of Conformity (UKCA) THE MANUFACTURER Aerservice Equipments S.r.l. Company Viale dell’Industria, 24 35020 Legnaro Address Postal code City Padova Italy Province Country DECLARES THAT THE PRODUCT Mobile filter unit for the extraction of welding fumes... -
Page 32: Dimensional Drawing
Instruction manual for use and maintenance - EN 9.8. Dimensional drawing Rev.: 0 – aggiornato al 06/11/2020 | Con riserva di modifiche tecniche e salvo errori | Pag. 31 di 39... -
Page 33: Wiring Diagram Ots 1T
Instruction manual for use and maintenance - EN 9.9. Wiring diagram OTS 1t 9.10. Wiring diagram OTS 1t + inverter Rev.: 0 – aggiornato al 06/11/2020 | Con riserva di modifiche tecniche e salvo errori | Pag. 32 di 39... -
Page 34: Wiring Diagram Ots 2T - 400V
Instruction manual for use and maintenance - EN 9.11. Wiring diagram OTS 2t – 400V 9.12. Wiring diagram OTS 2t – 110V Rev.: 0 – aggiornato al 06/11/2020 | Con riserva di modifiche tecniche e salvo errori | Pag. 33 di 39... -
Page 35: Wiring Diagram Ots 2T + Inverter - 400V
Instruction manual for use and maintenance - EN 9.13. Wiring diagram OTS 2t + inverter – 400V 9.14. Schema elettrico OTS 2t + inverter – 230V Rev.: 0 – aggiornato al 06/11/2020 | Con riserva di modifiche tecniche e salvo errori |... -
Page 36: Inverter Technical Data
The rotation direction indicated by the FWD and REV LEDs is not essential for the operation of the unit. Aerservice Equipments sets the unit according to the mains supply installed in its factory and therefore the correct operation of the unit is guaranteed. - Page 37 Instruction manual for use and maintenance - EN Wiring diagram of the inverter terminals Rev.: 0 – aggiornato al 06/11/2020 | Con riserva di modifiche tecniche e salvo errori | Pag. 36 di 39...
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Page 38: Air Connection
9.16. Air connection INFO OTS unit needs connecting to the compressed air plant. The air must be treated and completely dry, free from oils and/or humidity. The air pressure must be at least 6 Bar. The manometer provided has been preset for an operating pressure of 6 Bar. - Page 39 Instruction manual for use and maintenance - EN Rev.: 0 – aggiornato al 06/11/2020 | Con riserva di modifiche tecniche e salvo errori | Pag. 38 di 39...
- Page 40 Instruction manual for use and maintenance - EN Aerservice Equipments S.r.l. Viale dell’industria, 24 Z.I. 35020 - Legnaro (PD) Italy Tel. +39 049 641 200 E-mail: info@aerservice.com equipments.aerservice.com Rev.: 0 – aggiornato al 06/11/2020 | Con riserva di modifiche tecniche e salvo errori |...
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