Related Manuals for WAPRO WAGATE SVM-TG250
Summary of Contents for WAPRO WAGATE SVM-TG250
- Page 1 WAGATE GATE VALVES ® INSTALLATION MAINTENANCE & PRODUCT GUARANTEE PLEASE NOTE SERIAL/ORDERNUMBER HERE:...
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Page 2: Table Of Contents
THANK YOU FOR PURCHASING A WAPRO PRODUCT. FOR FURTHER PRODUCT INFORMATION PLEASE REFER TO WAPRO.COM INDEX SAFETY INSTRUCTIONS ....................3 TRANSPORT AND STORAGE ................4-6 MOUNTING ..........................7-11 COMMISSIONING ......................12-21 MECHANICAL SETUP ....................12 ELECTRICAL ACTUATOR ..................13 SVL, RVL & SVL-T ......................14 SVM-TG &... -
Page 3: Safety Instructions
SAFETY INSTRUCTIONS WAGATE GATE VALVES – SVL, RVL, SVL-T, SVM-TG & RVM-TG SAFETY INSTRUCTIONS This manual should be read and properly understood before product commissioning. All personnel working with the device must be experienced and familiar with the safety and warning instructions in this document. -
Page 4: Transport And Storage
TRANSPORT AND STORAGE TRANSPORT The device should be kept on its original packaging during the entire transport. The shipment pallet must be kept level and securely fastened down. It is not allowed to stack other products on top of the devise during transport. - Page 5 125/5” 200/8” 110/4” 160/6” 315/12” 400/16” 355/14” 250/10” 500/20” 560/22” 630/25” 450/18” SVM-TG 800/32” 1000/40” RVM-TG 900/36” 710/28” SVL-T 1200/48” Serial number and year of manufacture: SVM-TG WITH ACTUATOR wapro.com Wapro A/S, Hjorslevvej 27, DK 5450 Otterup Made in Denmark...
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Page 6: Valve Applications
VALVE APPLICATIONS The following table shows the applicable uses of each valve type, as well as which types of operation is available. If a valve is used outside its intended application, proper function can´t be ensured, contact Wapro for advice. MODEL... -
Page 7: Mounting
When mounted the gate valve must not lean more than 45 degrees from vertical in any direction. Violating this can result in reduced watertightness, blockage of moving parts and permanent damage to the valve. If a mounting position exceeding 45 degrees is needed contact Wapro for options. -
Page 8: Service Access
SERVICE ACCESS To be able to perform proper repair and servicing of the valve, a volume directly above the head of the valve equal to the height of the valve body must be held free of other piping and components and so that it can be removed. -
Page 9: Mounting On Wall
MOUNTING IN GROUND All Wapro valves, except for those with actuators, can be mounted directly in soil. The valve should not be mounted deeper than half of the valves pressure rating. Example: for a valve rated for 1bar of water pressure/10 meters of water pressure the max depth in ground is 5 meters. - Page 10 Wapro. OPERATING DEVISES All Wapro valves are available with a diverse range of operating devices. Both for direct mounting on the valve as well as to extend the operation of the valve. Lengths are made to order. Note that as standard the valves come without any operating device.
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Page 11: Ambient Conditions
RETROFITTING AN ACTUATOR If the user wishes to retrofit an actuator, we recommend contacting Wapro for technical information on torque requirements and interface measurements. If an actuator adapter is mounted, the interface on the device follows ISO 5211. -
Page 12: Commissioning
COMMISSIONING These steps must be followed closely before first use. MECHANICAL SETUP Before first use retighten all bolts on the valve following the table shown. Tighten the bolts on the valve head, starting in the upper left corner, and proceed in a crisscross pattern for even pressure distribution. The bolts can have gotten loose under transport and storage due to fluctuations in temperature. -
Page 13: Electrical Actuator
ELECTRICAL ACTUATOR The device can be equipped with different types of electrical actuators, most commonly from the manufacturer AUMA. The connection diagram for the actuator differs between different specifications of the actuator. Therefore, a connection diagram and complete manual is supplied physically with each actuator. If these documents are lost, complete documentation can be downloaded from the following website: https://www.auma.com/en/service-support/wiring-diagrams. -
Page 14: Svl, Rvl & Svl-T
SVL, RVL & SVL-T To close the valve push gently on the valve handle until a natural resistance is met. The valve opening is fully closed slightly before reaching the end of the valves travel. Pressing hard on the handle will not improve valve performance and can lead to permanent damage. -
Page 15: Electric Operation Auma Actuator, If Supplied
AUMA to carry out the commissioning. Contact Wapro for further advice. LOCAL ELECTRIC OPERATION To operate the valve using the selector switch [5] is moved into the “Local” position. Then, depending on the current position, either button [1] or [3] is pressed to make the actuator move to the desired position automatically. -
Page 16: Manual Override Operation
REMOTE ELECTRIC OPERATION To operate the valve remotely the selector switch [5] is moved into the “remote” position. The actuator will no longer react to the local controls and is controlled by the signals sent to it via its connection interface. The precise details of these depend on the configuration of the actuator. -
Page 17: Svm-Tg - With Auma Multi-Turn Actuator And Motor Control
INSTALLATION Please be aware that SVM-TG delivered with AUMA actuators are not pre-configured by Wapro. To commission the actuator together with the valves, the AUMA-specific manual should be used. Below is a chart that shows the number of rotations for opening/closing and the required torque to set the actuator for a given valve size. - Page 18 Dimension Pressure Rotations from Max moment [bar] closed [Nm] Opening/Closing SVM-TG DN/OD 110 NPS/OD 4 20/20 SVM-TG DN/OD 125 NPS/OD 5 20/20 SVM-TG DN/OD 160 NPS/OD 6 20/20 SVM-TG DN/OD 200 NPS/OD 7 20/20 29/20 SVM-TG DN/OD 250 NPS/OD 10 46/20 SVM-TG DN/OD 315 NPS/OD 12...
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Page 19: Maintenance
MAINTENANCE When servicing and maintaining the assembled SVM-TG, it is crucial to ensure that the rotary switch (5) on the AUMA control panel is set to position 0 and that it is locked. When the rotary switch is in position 0, the valve can be operated manually using the handwheel on the AUMA actuator. -
Page 20: Electric Operation Linak Actuator, If Supplied
ELECTRIC OPERATION LINAK ACTUATOR, IF SUPPLIED COMMISSIONING The valve with actuator and controller is delivered ready to use with the basic setup already carried out. For more advised options, including remote control some setup is required. See the specific controller documentation for setup procedures. - Page 21 REMOTE ELECTRIC OPERATION To operate the valve remotely the button [2] has to be pressed to get the controller into “remote” position. The actuator will no longer react to the local controls and is controlled by the signals sent to it via its connection interface. The precise details of these depend on the configuration of the controller.
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Page 22: Maintenance
For temperatures below freezing a lower viscosity grease is recommended. (Only applies to SVM-TG and RVM-TG sizes DN710/ NPS28 and above) • Inspect the devise for visual signs of damage. If any significant damage is found, please contact Wapro for advice. -
Page 23: Every 12 Months
EVERY 12 MONTHS • If supplied with AUMA actuator, the actuator has an internal movement counter to keep track of movements.The gaskets should be inspected for wear or tears. This can either be done using a camera sent though the pipe system or by disassembling the valve (Described on the following pages) MAINTENANCE INSTRUCTIONS Disassembly of valve to change internal components or gaskets. - Page 24 SVM-TG and RVM-TG SVL and RVL...
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Page 25: Warranty
The valve serial number or order number must be quoted in the case of a warranty claim. Wapro´s liability is limited to the replacement or repair of the defective valve. Wapro will not assume costs incurred for removal of defective valves or subsequent installation of replacement valves. -
Page 26: Eu Declaration Of Conformity
WaGate® Gate Valve SVM-TG Manufacturer actuator: AUMA Scandinavia AB Wapro hereby declares that this machinery, the WaGate® Gate valve SVM-TG integrated with an AUMA electric multi-turn actuator, fulfils all the applicable requirements of the Machi- nery Directive 2006/42/EG. The risk analysis has been carried out using DS/EN ISO 12100:2011 Safety of machinery –... - Page 27 Furthermore, Wapro declares that the Gate valve is manufactured and delivered in line with: FPC (Factory Product Control) FPC is made according to Wapro A/S FPC-movement and presser test for Wagate Gate Valves SVM-TG (rev. 1) The person responsible to compile the technical file:...
- Page 28 CONTACT WAPRO customerservice@wapro.com wapro.com SE: +46 (0)454 185 10 DK: +45 64 82 40 00 US: +1 888 927 8677 UK: +44 114 308 0123 DE: +49 176 8055 0953 Wapro A/S, Hjorslevvej 27, DK 5450 Otterup...
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