WAPRO WAGATE SVL Installation & Maintenance
Gate valves
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Summary of Contents for WAPRO WAGATE SVL
- Page 1 WAGATE GATE VALVES ® INSTALLATION MAINTENANCE & PRODUCT GUARANTEE PLEASE NOTE SERIAL/ ORDERNUMBER HERE:::...
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Page 2: Table Of Contents
THANK YOU FOR PURCHASING A WAPRO PRODUCT. FOR FURTHER PRODUCT INFORMATION PLEASE REFER TO WAPRO.COM INDEX SAFETY INSTRUCTIONS ..................3 TRANSPORT AND STORAGE...............4-5 MOUNTING......................7-11 COMMISSIONING .....................11-15 MECHANICAL SETUP..................11 ELECTRICAL ACTUATOR................12 SVL, RVL & SVL-T....................12 SVM-TG & RVM-TG..................13 ELECTRIC OPERATION WITH ACTUATOR FROM AUMA..14 SVM-TG - WITH AUMA MULTI-TURN ACTUATOR AND MOTOR CONTROL...................16-18... -
Page 3: Safety Instructions
SAFETY INSTRUCTIONS WAGATE GATES AND VALVES – SVL, RVL, SVL-T, SVM-TG & RVM-TG SAFETY INSTRUCTIONS This manual must be read and fully understood before the product is commissioned. All personnel working with the device must be familiar with the safety and warning instructions in this document. -
Page 4: Transport And Storage
Note that all actuators delivered by the manufacturer will not be fully commissioned before delivery, as the installation of the electrical connection and communication interface can only be performed on-site. We recommend hiring a trained technician with knowledge of the selected type of actuator for this task. - Page 5 125/5” 160/6” 200/8” 110/4” 315/12” 355/14” 400/16” 250/10” 500/20” 560/22” 630/25” 450/18” SVM-TG 800/32” 900/36” 1000/40” RVM-TG 710/28” SVL-T 1200/48” Serial number and year of manufacture: SVM-TG WITH ACTUATOR wapro.com Wapro A/S, Aggershusvej 7, DK 5450 Otterup Made in Denmark...
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Page 6: Valve Applications
The table below shows the applicable areas of use for each valve type, as well as the available types of operation. If a valve is used outside its intended application area, proper functionality cannot be guaranteed. Please contact Wapro for advice. MODEL PRESSURE... -
Page 7: Installation Direction
45 degrees from the vertical position in any direction. Exceeding this limit may result in reduced watertightness, blockage of moving parts, and permanent damage to the valve. If an installation position beyond 45 degrees is required, please contact Wapro for alternatives. -
Page 8: Service Access
SERVICE ACCESS To perform proper repair and service on the valve, a space directly above the valve head, equal to the height of the valve body, must be kept clear of other pipes and components to allow removal. SUPPORT DN 110-DN 315: Valves of these sizes are self-supporting and can be suspended with their pipes without additional support. -
Page 9: Buried Installation
BURIED INSTALLATION All wapro valves, except those with actuators, can be installed directly in the ground. The valve should not be buried deeper than half of its nominal pressure rating. example: for a valve rated for 1 bar/10 meters of water pressure, the maximum installation depth is 5 meters. - Page 10 For custom installation solutions, please contact Wapro. ACTUATORS All Wapro valves are available with a wide range of actuators, both for direct installation on the valve and to extend the valve spindle. Lengths are made to order. Note that valves are delivered as standard without any actuator.
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Page 11: Environmental Conditions
RETROFITTING ACTUATORS If the user wishes to install an actuator, we recommend contacting Wapro for technical information on torque requirements and interface dimensions. If an actuator adapter is installed, the unit's interface follows ISO 5211. -
Page 12: Electrical Actuator
ELECTRIC ACTUATOR The unit can be equipped with various types of electric actuators, typically from the manufacturer AUMA. The wiring diagram for the actuator varies depending on the actuator speci- fications. Therefore, a wiring diagram and a complete manual are provided physically with each actuator. -
Page 13: Svm-Tg & Rvm-Tg
To open the valve, pull on the valve handle. The water pressure pressing on the valve can give a reasonable amount of resistance to initial movement, but this is completely normal behavior. The valve is fully open when a resistance is met. Never use heavy equipment to move the valve, as excessive force can permanently damage the valve. -
Page 14: Electric Operation With Actuator From Auma
AUMA specific manual supplied with the actuator or get the local branch of AUMA to carry out the commissioning. Contact Wapro for further advice. LOCAL ELECTRIC OPERATION To operate the valve using the selector switch [5] is moved into the “Local”... -
Page 15: Manual Override Operation
REMOTE ELECTRIC OPERATION To operate the valve remotely the selector switch [5] is moved into the “remote” position. The actuator will no longer react to the local controls and is controlled by the signals sent to it via its connection interface. -
Page 16: Svm-Tg - With Auma Multi-Turn Actuator And Motor Control
INSTALLATION Please be aware that SVM-TG delivered with AUMA actuators are not pre-configured by Wapro. To commission the actuator together with the valves, the AUMA- specific manual should be used. Below is a chart that shows the number of rotations for opening/closing and the required torque to set the actuator for a given valve size. - Page 17 Table 12.1 Dimension Pressure [bar] Turns from closed position Max torque [Nm] SVM-TG DN/OD 110 SVM-TG DN/OD 125 SVM-TG DN/OD 160 SVM-TG DN/OD 200 SVM-TG DN/OD 250 29,0 SVM-TG DN/OD 315 46,0 SVM-TG DN/OD 400 27,0 SVM-TG DN/OD 450 35,0 SVM-TG DN/OD 500 43,0 SVM-TG DN/OD 560...
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Page 18: Maintenance
MAINTENANCE When servicing and maintaining the assembled SVM-TG, it is crucial to ensure that the rotary switch (5) on the AUMA control panel is set to position 0 and that it is locked. When the rotary switch is in position 0, the valve can be operated manually using the handwheel on the AUMA actuator. -
Page 19: Electric Operation With Actuator From Linak
ELECTRIC OPERATION LINAK ACTUATOR, IF SUPPLIED COMMISSIONING The valve with actuator and controller is delivered ready to use with the basic setup already carried out. For more advised options, including remote control some setup is required. See the specific controller documentation for setup procedures. -
Page 20: Maintenance
REMOTE ELECTRIC OPERATION To operate the valve remotely the button [2] has to be pressed to get the controller into “remote” position. The actuator will no longer react to the local controls and is controlled by the signals sent to it via its connection interface. The precise details of these depend on the configuration of the controller. -
Page 21: Every 12 Months
• Inspect the devise for visual signs of damage. If any significant damage is found, please contact Wapro for advice. EVERY 12 MONTHS • If supplied with AUMA actuator, the actuator has an internal movement counter to keep track of movements. The gaskets should be inspected for wear or tears. -
Page 22: Maintenance Instructions
MAINTENANCE INSTRUCTIONS Disassembly of valve to change internal components or gaskets. Note that this service must be done while the valve is not under pressure. To make the service easier, the valve should be fully open before starting. 2. Remove the handwheel or any other operating device present. - Page 23 Unscrew the spindle from the spindle nut (only applicable to SVM-TG & RVM-TG) If the gasket must be changed a thin piece of plastic has to be inserted into valve between the gate and the gasket, before removing the gate. Otherwise reinserting the gate is impossible without damaging the gate.
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Page 24: Warranty
WAPRO A/S WARRANTY Wapro will address defects in material and/or workmanship in all new Wapro valves for a period of two (2) years from the documented purchase date, as long as the valve has been used in accordance with Wapro’s instructions and recommendations under normal operating conditions. - Page 25 Wapro. To the extent permitted by applicable law, Wapro shall under no...
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Page 26: Eu Declaration Of Conformity
______________________________________________________________________________________ Furthermore, Wapro declares that the Gate valve is manufactured and delivered in line with: FPC (Factory Product Control), FPC is made according to Wapro A/S FPC- movement and presser test for Wagate Gate Valves SVM-TG (rev. 1) - Page 27 CONTACT WAPRO customerservice@wapro.com wapro.com SE: +46 (0)454 185 10 DK: +45 64 82 40 00 US: +1 888 927 8677 UK: +44 114 308 0123 Wapro A/S, Aggershusvej 7, DK 5450 Otterup...
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