Hyundai HX210S+ Manual
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Hyundai HX210S+ Manual

Hyundai HX210S+ Manual

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Foreword ----------------------------------------------------------- 0-1
Before servicing this machine --------------------------- 0-2
EC regulation approved ------------------------------------ 0-3
Table to enter S/No and distribution --------------------- 0-4
Safety labels ------------------------------------------------------ 0-5
Machine data plate -------------------------------------------- 0-18
Guide (direction, S/No, symbol) ------------------------ 0-19
1. Before operating the machine -------------------- 1-1
2. During operating the machine -------------------- 1-15
3. During maintenance ----------------------------------- 1-22
4. Parking -------------------------------------------------------- 1-25
1. Major components -------------------------------------- 2-1
2. Specifications --------------------------------------------- 2-2
3. Working range -------------------------------------------- 2-12
4. Weight --------------------------------------------------------- 2-15
5. Lifting capacities ----------------------------------------- 2-17
6. Bucket selection guide ------------------------------- 2-38
7. Undercarriage --------------------------------------------- 2-47
9. Recommended oils ------------------------------------ 2-52
1. Cab devices ------------------------------------------------ 3-1
2. Cluster -------------------------------------------------------- 3-2
3. Switches ----------------------------------------------------- 3-38
4. Levers and pedals -------------------------------------- 3-42
5. Air conditioner and heater --------------------------- 3-44
6. Others --------------------------------------------------------- 3-47
1. Instruction for new machine ----------------------- 4-1
4. Mode selection system ------------------------------- 4-8
5. Operation of the working device ----------------- 4-14
6. Traveling of the machine ---------------------------- 4-15
7. Efficient working method ---------------------------- 4-18
9. Normal operation of excavator ------------------- 4-24
10. Attachment lowering ---------------------------------- 4-25
11. Storage ------------------------------------------------------ 4-26
12. RCV lever operating pattern ---------------------- 4-28
1. Preparation for transportation -------------------- 5-1
2. Dimension and weight ------------------------------- 5-2
3. Loading the machine --------------------------------- 5-9
4. Fixing the machine ------------------------------------ 5-11
1. Instruction ------------------------------------------------- 6-1
2. Tightening torque --------------------------------------- 6-6
3. Fuel, coolant and lubricants ----------------------- 6-9
4. Maintenance check list ------------------------------ 6-10
5. Maintenance chart ------------------------------------ 6-15
6. Service instruction ------------------------------------- 6-18
7. Electrical system ---------------------------------------- 6-43
8. Air conditioner and heater -------------------------- 6-46
1. Engine -------------------------------------------------------- 7-1
2. Electrical system ---------------------------------------- 7-2
3. Others -------------------------------------------------------- 7-3
1. Selecting hydraulic breaker ------------------------ 8-1
2. Circuit configuration ----------------------------------- 8-2
3. Maintenance ---------------------------------------------- 8-3
------------------------------------------------------------- 9-1
CONTENTS
CONTENTS

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  • Page 1: Table Of Contents

    CONTENTS CONTENTS Foreword ----------------------------------------------------------- 0-1 5. Operation of the working device ----------------- 4-14 Before servicing this machine --------------------------- 0-2 6. Traveling of the machine ---------------------------- 4-15 EC regulation approved ------------------------------------ 0-3 7. Efficient working method ---------------------------- 4-18 Table to enter S/No and distribution --------------------- 0-4 8.

  • Page 2: Foreword

    1. Read and understand this manual before operating the machine. This operator's manual may contain attachments and optional equipment that are not available in your area. Please consult your local HD Hyundai Construction Equipment distributor for those items you require.

  • Page 3: Before Servicing This Machine

    The procedures in this manual do not supersede any requirements imposed by federal, state, provin- cial or local laws. HD Hyundai Construction Equipment can not anticipate every possible circumstance or environment in which this machine may be used and serviced.

  • Page 4: Ec Regulation Approved

    EC REGULATION APPROVED EC REGULATION APPROVED · Noise level (EN474-1 : 2006 and 2000/14/EC) are as followings. : 102 dB (EU only) 72 dB · The value of vibrations transmitted by the operator's seat are lower than standard value of (EN474-1 : 2006 and 2002/44/EC)
  • Page 5 Address Seongnam-si, Gyeonggi-do, 13553, Korea HD Hyundai Construction Equipment Americas Inc Distributor for U.S.A 6100 Atlantic Boulevard Norcross Address GA 30071 U.S.A Distributor for Europe HD Hyundai Construction Equipment Europe N. V. Hyundailaan 4 Address 3980 Tessenderlo Belgium Dealer Address...

  • Page 6: Safety Labels

    SAFETY LABELS SAFETY LABELS 1. LOCATION 1. LOCATION Always keep these labels clean. If they are lost or damage, attach them again or replace them with a new label. 25 8 25 4 CONSOLE BOX-LH 60 11 17 COWL RH SIDE LH-FRONT DOOR OPEN RH-HYD TANK...

  • Page 7: Air Cleaner Filter

    2. DESCRIPTION 2. DESCRIPTION There are labels on this machine. Ensure you are familiar with all labels before operating the machine. Replace any label that is damaged or missing. If a label is attached to a part that is replaced, install a label on the replacement part.

  • Page 8: High Pressure Hose

    5) 5) BATTERY ACCIDENT BATTERY ACCIDENT (item 5) This label is positioned on the battery cover. Follow all warnings. Failure to comply Follow all warnings. Failure to comply ※ may result in serious injury or death. may result in serious injury or death. Electrolyte containing sulfuric acid cause Electrolyte containing sulfuric acid cause severe burns.

  • Page 9: Hydraulic Oil Level

    7) 7) HYDRAULIC OIL LEVEL HYDRAULIC OIL LEVEL (item 7) This label is positioned on the rear side of the hydraulic tank. Place the bucket on the ground whenever Place the bucket on the ground whenever servicing the hydraulic system. servicing the hydraulic system.
  • Page 10 STAY FIX STAY FIX (item 14) This label is positioned on the side cover of the LH and RH cowl. Be sure to support the stay when the Be sure to support the stay when the door needs to be opened. door needs to be opened.
  • Page 11 TRANSPORTING TRANSPORTING (item 17) This label is positioned on the front right side of upper frame. Review the operator's manual before Review the operator's manual before transporting the machine. Tie down arm transporting the machine. Tie down arm and track to the carrier with appropriate and track to the carrier with appropriate rated straps or chains.

  • Page 12: Emergency Exit

    REF OPERATOR'S MANUAL REF OPERATOR'S MANUAL (item 20) This label is positioned on the right window of inside the cab. (1) (1) Ref operator manual ef operator manual Review the operator's manual before Review the operator's manual before starting and operating machine. starting and operating machine.

  • Page 13: Air Conditioner Filter

    AIR CONDITIONER FILTER AIR CONDITIONER FILTER (item 24) This label is positioned on the air condition- er cover. Periodic and proper inspection, cleaning Periodic and proper inspection, cleaning ※ and change of filter prolong air condition- and change of filter prolong air condition- er life and maintain good performance.

  • Page 14: Electric Welding

    KEEP CLEAR-ATTACH KEEP CLEAR-ATTACH (item 37) This label is positioned on both sides of the arm. Serious injury or death can result from a Serious injury or death can result from a falling attachment. falling attachment. To prevent serious injury or death, do not To prevent serious injury or death, do not walk near, under implements or attach- walk near, under implements or attach-...
  • Page 15 CAUTION (FUEL PRE-FILTER, CAUTION (FUEL PRE-FILTER, TURBOCHARGER TURBOCHARGER) ) (item 41) This label is positioned on the right window of inside the cab. In order to protect high pressure fuel In order to protect high pressure fuel system, please drain water in fuel pre-fil- system, please drain water in fuel pre-fil- - In order to protect high pressure fuel system, please drain water in water separator before starting the engine.

  • Page 16: Battery Position

    SWING BEARING GREASE SWING BEARING GREASE (item 47) This label is positioned in the front side of swing ring housing. See page 6-35 for details. See page 6-35 for details. ※ 91Q6-03240 BATTERY POSITION BATTERY POSITION (item 48) This label is positioned on the side cover of the LH cowl.
  • Page 17 CONSOLE BOX TILTING CONSOLE BOX TILTING (item 54) This label is positioned on the top side of the LH console box. Before you get off the machine be sure to Before you get off the machine be sure to ※ tilt the LH console box.

  • Page 18: Air Compressor

    AIR COMPRESSOR AIR COMPRESSOR (item 60) This label is positioned on the LH side of the tool box. Do not touch air compressor or it may Do not touch air compressor or it may cause severe burn. cause severe burn. 91Q4-13301 AIR COMPRESSSOR -CAB AIR COMPRESSSOR -CAB (item 61)

  • Page 19: Machine Data Plate

    The machine serial number assigned to this particular machine should be used when requesting ※ information or ordering service parts for this machine from your authorized HD Hyundai information or ordering service parts for this machine from your authorized HD Hyundai Construction Equipment dealer.

  • Page 20: Guide (Direction, S/No, Symbol)

    GUIDE GUIDE 1. DIRECTION 1. DIRECTION Forward The direction of the arrows (as they are indicated) are with the travel motors to the rear and the boom facing the opposite direction. Refer to the right illus- tration. Left Right Travel motor Backward 210SP0SG01 2.

  • Page 21: Safety Hints

    SAFETY HINTS SAFETY HINTS 1. BEFORE OPERATING THE MACHINE 1. BEFORE OPERATING THE MACHINE Think-safety first. In special situation, wear protective clothing including a safety helmet, safety shoes, gloves, safety glasses and ear protection as required by the job condition. Almost every accident is caused by disregarding the simple and fundamental safety hints.
  • Page 22 Check daily according to the operation manual. Repair the damaged parts and tighten the loosened bolts. 13031SH05 Check for leakage of engine oil, hydraulic oil, fuel and coolant. Keep machine clean, clean machine regularly. 13031SH06 Do not operate the machine if it requires repairs.

  • Page 23: Flying Objects

    HD Hyundai Construction Equipment can create hazards. Before making a modification, consult your HD Hyundai Construction Equipment distributor. HD Hyundai Construction Equipment will not be responsible for any injury or damage caused by any unauthorized modification. PREPARE FOR EMERGENCY...

  • Page 24: Rotating Beacon

    Do not use attachments that are not authorized by HD Hyundai Construction Equipment or your HD Hyundai Construction Equipment distribu- tor. Use of unauthorized attachments could cre- ate a safety problem and adversely affect the proper operation and useful life of the machine.

  • Page 25: Safety Features

    SAFETY FEATURES SAFETY FEATURES Be sure all guards and covers are in their proper position. Have guards and covers repaired if damaged. Use safety features such as safety lock and seat belts properly. Never Never remove any safety features. Always Always keep them in good operating condition.

  • Page 26: Fire Prevention And Explosion Prevention

    FIRE PREVENTION AND EXPLOSION PREVENTION FIRE PREVENTION AND EXPLOSION PREVENTION Regeneration Regeneration The exhaust gas temperatures during regeneration will be elevated. Follow proper fire prevention instructions and use the disable regeneration function when appropriate. General General All fuels, most lubricants, and some coolant mixtures are flammable.
  • Page 27 Store fuels and lubricants in properly marked containers away from unauthorized personnel. Store oily rags and flammable materials in protective containers. Do not smoke in areas that are used for storing flammable materials. 3001SH02 Use caution when you are fueling a machine. Do not smoke while you are fueling a machine.
  • Page 28 Replace cables and related parts that show signs of wear or damage. Contact your HD Hyundai Construction Equipment dealer. show signs of wear or damage. Contact your HD Hyundai Construction Equipment dealer.
  • Page 29 Do not operate a machine when a fire hazard exists. Repair any lines that are corroded, loose, or damaged. Leaks may provide fuel for fires. Consult your HD Hyundai Construction Equipment dealer for repair or for replacement parts.
  • Page 30 Fire Extinguisher ire Extinguisher As an additional safety measure, keep a fire extinguisher on the machine. Be familiar with the operation of the fire extinguisher. Inspect the fire extinguisher and service the fire extinguisher regularly. Follow the recommendations on the instruction plate. Consider installation of an aftermarket Fire Suppression System, if the application and working conditions warrant the installation.
  • Page 31 Do not weld the ROPS structure in order to install the fire extinguisher. Also, do not drill holes in the ROPS structure in order to mount the fire extinguisher on the ROPS. Consult your HD Hyundai Construction Equipment dealer for the proper procedure for mounting the fire extinguisher.
  • Page 32 THE EUROPEAN UNION PHYSICAL AGENTS (VIBRATION) DIRECTIVE 2002/44/EC THE EUROPEAN UNION PHYSICAL AGENTS (VIBRATION) DIRECTIVE 2002/44/EC Vibration Data for Earth-moving Machines ibration Data for Earth-moving Machines Information Concerning Hand/Arm Vibration Level nformation Concerning Hand/Arm Vibration Level When the machine is operated according to the intended use, the hand/arm vibration of this machine is below 2.5 m/s Information Concerning Whole Body Vibration Level nformation Concerning Whole Body Vibration Level...
  • Page 33 All vibration levels are in meter per second squared. All vibration levels are in meter per second squared. ※ ISO Reference Table A – Equivalent vibration levels of whole body vibration emission for earthmoving equipment. Vibration Levels Scenario Factors Machine Typical operating Machine kind family...
  • Page 34 Guidelines for Reducing Vibration Levels on Earthmoving Equipment uidelines for Reducing Vibration Levels on Earthmoving Equipment Properly adjust machines. Properly maintain machines. Operate machines smoothly. Maintain the conditions of the terrain. The following guidelines can help reduce the whole body vibration level : Use the right type and size of machine, equipment, and attachments.

  • Page 35: During Operating The Machine

    2. DURING OPERATING THE MACHINE 2. DURING OPERATING THE MACHINE Use the handle and footstep when getting on or off the machine. Do not jump on or off the machine. 13031SH09 Sound the horn to warn nearby personnel before operating the machine. Remove all the obstacles like frost on the window before operating the machine for the good visibility.
  • Page 36 Provide proper ventilation when operating engine in a closed area to avoid the danger of exhaust gases. 13031SH13 Check the locations of underground gas pipes or water line and secure the safety before operation. 13031SH14 The operating near the electrical lines is very dangerous.
  • Page 37 Watch out for obstacles. Be particularly careful to check the machine clearance during the swing. 13031SH17 When using the machine as breaker or working in a place where stones may fall down, cab roof guard and head guard should be provided for proper protection.
  • Page 38 The operation on a slope is dangerous. Avoid operating the machine on a slope of over 10 degree. 13031SH21 Operate the machine after making ground flat when operation is required on a slope. 13031SH22 The swing on the slope can be danger of rolling over.
  • Page 39 Avoid traveling in a cross direction on a slope as it can cause the danger of rolling over and sliding. 13031SH25 Traveling on a slope is dangerous. Be sure to operate slowly when traveling down a slope and maintain the bucket at a height of 20~30 cm (1 ft) above the ground so that it can be used as brake in an emergency.
  • Page 40 Before traveling the machine, sound the horn to warn nearby personnel. Operate forward and backward correctly with confirming the location of the travel motor. 13031SH29 Slow down when traveling through obstacles or uneven ground. 13031SH30 When working on soft ground, place mats or wood boards on the ground to prevent the machine sinking.

  • Page 41: Mounting And Dismounting

    Additional track frame step can be fitted for wider optional shoe. In this case please contact your HD Hyundai Construction Equipment distributor. Do not hold any control levers when getting on or off the machine.

  • Page 42: During Maintenance

    3. DURING MAINTENANCE 3. DURING MAINTENANCE Stop the engine immediately when the trouble of the machine is found. Inspect immediately the cause of trouble such as vibration, overheating and trouble in the cluster then repair. 13031SH33 Park on a flat place and stop the engine for inspecting and repairing.
  • Page 43 There is the danger of fire in fuel and oil. Store in cool and dry area, away from any open flames. 13031SH37 Do not touch exhaust pipe, or may cause severe burn. 13031SH38 Do not open the engine hood and covers while the engine is running.
  • Page 44 Be careful that the front window may be promptly closed. Be sure to support stay, when the side door needs to be opened. Be careful that the open side door may closed by the external or natural force like strong wind. 13031SH41 The antislip protection should be replaced if they have become worn or have been printed...

  • Page 45: Parking

    4. PARKING 4. PARKING When leaving the machine after parking, lower the bucket to the ground completely and put the safety knob at the LOCK position then remove the key. Lock the cab door. 13031SH44 Park the machine in the flat and safe place. 13031SH45 Hope you can work easily and safely observing safety rules.

  • Page 46: Specifications

    SPECIFICATIONS SPECIFICATIONS 1. MAJOR COMPONENT 1. MAJOR COMPONENT 210SP2SP01 Tool box Turning joint Swing bearing Fuel tank Bucket Travel motor Hydraulic tank Sprocket Main pump Arm cylinder Track Engine Boom Upper roller Charge air cooler Boomcylinder Lower roller Radiator Idler Precleaner Connecting rod oil cooler...

  • Page 47: Specifications

    2. SPECIFICATIONS 2. SPECIFICATIONS 1) 1) HX210S+ HX210S+ Add 600TG, 5.70 Add 600TG, 5.70 m boom, 2.90 boom, 2.90 m arm, 600 arm, 600 mm mm shoe shoe I(I') B(L) 210SP2SP02 Description Unit Specifi cation Operating weight kg (lb) 20550 (45300) Bucket capacity (SAE heaped), standard m³...
  • Page 48 Add 600TG, 5.70 Add 600TG, 5.70 m boom, 2.00 boom, 2.00 m arm, 600 arm, 600 mm mm shoe shoe I(I') B(L) 210SP2SP02 Description Unit Specifi cation Operating weight kg (lb) 20340 (44840) Bucket capacity (SAE heaped), standard m³ (yd³) 0.92 (1.20) Overall length 9620 (31' 7'')
  • Page 49 Add 600TG, 5.70 Add 600TG, 5.70 m boom, 2.40 boom, 2.40 m arm, 600 arm, 600 mm mm shoe shoe I(I') B(L) 210SP2SP02 Description Unit Specifi cation Operating weight kg (lb) 20430 (45040) Bucket capacity (SAE heaped), standard m³ (yd³) 0.92 (1.20) Overall length 9570 (31' 5'')
  • Page 50 5.70 5.70 m boom, 2.90 boom, 2.90 m arm, 800 arm, 800 mm mm shoe shoe I(I') B(L) 210SP2SP02 Description Unit Specifi cation Operating weight kg (lb) 21060 (46430) Bucket capacity (SAE heaped), standard m³ (yd³) 0.92 (1.20) Overall length 9550 (31' 4'') Overall width 3000 (9' 10'')
  • Page 51 5.70 5.70 m boom, 2.00 boom, 2.00 m arm, 800 arm, 800 mm mm shoe shoe I(I') B(L) 210SP2SP02 Description Unit Specifi cation Operating weight kg (lb) 20860 (45990) Bucket capacity (SAE heaped), standard m³ (yd³) 0.92 (1.20) Overall length 9620 (31' 7'') Overall width 3000 (9' 10'')
  • Page 52 5.70 5.70 m boom, 2.40 boom, 2.40 m arm, 800 arm, 800 mm mm shoe shoe I(I') B(L) 210SP2SP02 Description Unit Specifi cation Operating weight kg (lb) 20940 (46160) Bucket capacity (SAE heaped), standard m³ (yd³) 0.92 (1.20) Overall length 9570 (31' 5'') Overall width 3000 (9' 10'')
  • Page 53 2) 2) HX220S+ HX220S+ 5.70 5.70 m boom, 2.90 boom, 2.90 m arm, 600 arm, 600 mm mm shoe shoe I(I') B(L) 220SP2SP03 Description Unit Specifi cation Operating weight kg (lb) 20920 (46120) Bucket capacity (SAE heaped), standard m³ (yd³) 0.92 (1.20) Overall length 9550 (31' 4'')
  • Page 54 5.70 5.70 m boom, 2.00 boom, 2.00 m arm, 600 arm, 600 mm mm shoe shoe I(I') B(L) 220SP2SP03 Description Unit Specifi cation Operating weight kg (lb) 20710 (45660) Bucket capacity (SAE heaped), standard m³ (yd³) 0.92 (1.20) Overall length 9620 (31' 5'') Overall width 2990 (9' 10'')
  • Page 55 5.70 5.70 m boom, 2.40 boom, 2.40 m arm, 600 arm, 600 mm mm shoe shoe I(I') B(L) 220SP2SP03 Description Unit Specifi cation Operating weight kg (lb) 20800 (45860) Bucket capacity (SAE heaped), standard m³ (yd³) 0.92 (1.20) Overall length 9570 (31' 5'') Overall width 2990 (9' 10'')
  • Page 56 3) 3) HX220+ LONG REACH HX220+ LONG REACH 8.50 8.50 m boom, 6.200 boom, 6.200 m arm, 800 arm, 800 mm mm shoe shoe I(I') B(L) 220SP2SP04 Description Unit Specifi cation Operating weight kg (lb) 23540 (51900) Bucket capacity (SAE heaped), standard m³...

  • Page 57: Working Range

    3. WORKING RANGE AND DIGGING FORCE 3. WORKING RANGE AND DIGGING FORCE 1) 1) HX210S+ STANDARD CRAWLER HX210S+ STANDARD CRAWLER 210SP2SP05 Boom 5.70 (18' 8") Description m (ft-in) 2.90 (9' 6") 2.00 (6' 7") 2.40 (7' 10") Max digging reach 9945 (32' 8") 9145 (30' 0") 9525 (31' 3")
  • Page 58 2) 2) HX220S+ LONG CRAWLER HX220S+ LONG CRAWLER 220SP2SP06 Boom 5.70 (18' 8") Description m (ft-in) 2.90 (9' 6") 2.00 (6' 7") 2.40 (7' 10") Max digging reach 9945 (32' 8") 9145 (30' 0") 9525 (31' 3") Max digging reach on ground 9780 (32' 1") 8960 (29' 5") 9355 (30' 8")
  • Page 59 3) 3) HX220S+ LONG CRAWLER, LONG REACH HX220S+ LONG CRAWLER, LONG REACH 220SP2SP07 Boom 8.50 (27' 11") Description m (ft-in) 6.20 (20' 4") Max digging reach 15425 (50' 7") Max digging reach on ground 15320 (50' 3") Max digging depth 11500 (37' 9") Max digging depth (8 ft level) 11355 (37' 3")

  • Page 60: Weight

    4. WEIGHT 4. WEIGHT HX210S+ HX220S+ Item Upperstructure assembly Upperstructure assembly 1653 3644 1653 3644 · Main frame weld assembly · Engine assembly · Main pump assembly · Main control valve assembly · Swing motor assembly · Hydraulic oil tank WA ·...
  • Page 61 HX210S+ HX220S+ Item Front attachment assembly Front attachment assembly 1456 3210 1456 3210 · Boom assembly-5.70 m 1898 4185 · Boom assembly-8.50 m long reach 1556 3431 1556 3431 · Boom assembly-5.70 m heavy duty 1463 1463 · Arm assembly-2.90 m 1096 1096 ·...

  • Page 62: Lifting Capacities

    The difference between the weight of a work tool attachment must be subtracted. The difference between the weight of a work tool attachment must be subtracted. Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 63 The difference between the weight of a work tool attachment must be subtracted. The difference between the weight of a work tool attachment must be subtracted. Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 64 The difference between the weight of a work tool attachment must be subtracted. The difference between the weight of a work tool attachment must be subtracted. Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 65 The difference between the weight of a work tool attachment must be subtracted. The difference between the weight of a work tool attachment must be subtracted. Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 66 The difference between the weight of a work tool attachment must be subtracted. The difference between the weight of a work tool attachment must be subtracted. Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 67 The difference between the weight of a work tool attachment must be subtracted. The difference between the weight of a work tool attachment must be subtracted. Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 68 The difference between the weight of a work tool attachment must be subtracted. The difference between the weight of a work tool attachment must be subtracted. Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 69 The difference between the weight of a work tool attachment must be subtracted. The difference between the weight of a work tool attachment must be subtracted. Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 70 The difference between the weight of a work tool attachment must be subtracted. The difference between the weight of a work tool attachment must be subtracted. Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 71 The difference between the weight of a work tool attachment must be subtracted. The difference between the weight of a work tool attachment must be subtracted. Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 72 The difference between the weight of a work tool attachment must be subtracted. The difference between the weight of a work tool attachment must be subtracted. Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 73 The difference between the weight of a work tool attachment must be subtracted. The difference between the weight of a work tool attachment must be subtracted. Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 74 The difference between the weight of a work tool attachment must be subtracted. The difference between the weight of a work tool attachment must be subtracted. Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 75 The difference between the weight of a work tool attachment must be subtracted. The difference between the weight of a work tool attachment must be subtracted. Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 76 The difference between the weight of a work tool attachment must be subtracted. The difference between the weight of a work tool attachment must be subtracted. Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 77 The difference between the weight of a work tool attachment must be subtracted. The difference between the weight of a work tool attachment must be subtracted. Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 78 The difference between the weight of a work tool attachment must be subtracted. The difference between the weight of a work tool attachment must be subtracted. Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 79 The difference between the weight of a work tool attachment must be subtracted. The difference between the weight of a work tool attachment must be subtracted. Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 80 The difference between the weight of a work tool attachment must be subtracted. The difference between the weight of a work tool attachment must be subtracted. Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 81 The difference between the weight of a work tool attachment must be subtracted. The difference between the weight of a work tool attachment must be subtracted. Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 82 The difference between the weight of a work tool attachment must be subtracted. The difference between the weight of a work tool attachment must be subtracted. Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.

  • Page 83: Bucket Selection Guide

    Select an optimum combination according to the working conditions and the type of work that is being done. being done. Consult your HD Hyundai Construction Equipment dealer for information on selecting the Consult your HD Hyundai Construction Equipment dealer for information on selecting the correct boom correct boom-arm arm-bucket combination.
  • Page 84 HX210S+, 3800 KG COUNTERWEIGHT HX210S+, 3800 KG COUNTERWEIGHT ※ Maximum density ( Maximum density (kg/m kg/m MONO Capacity Width Recommendation Weight Tooth Without With 5.70 m CECE side side 5.70 m (18' 8") Boom (18' 8") Type Heaped heaped cutter cutter HD boom 2.00 m...
  • Page 85 Select an optimum combination according to the working conditions and the type of work that is being done. being done. Consult your HD Hyundai Construction Equipment dealer for information on selecting the Consult your HD Hyundai Construction Equipment dealer for information on selecting the correct boom correct boom-arm arm-bucket combination.
  • Page 86 HX210S+, 4200 KG COUNTERWEIGHT HX210S+, 4200 KG COUNTERWEIGHT ※ Maximum density ( Maximum density (kg/m kg/m MONO Capacity Width Recommendation Weight Tooth Without With 5.70 m CECE side side 5.70 m (18' 8") Boom (18' 8") Type Heaped heaped cutter cutter HD boom 2.00 m...
  • Page 87 Select an optimum combination according to the working conditions and the type of work that is being done. being done. Consult your HD Hyundai Construction Equipment dealer for information on selecting the Consult your HD Hyundai Construction Equipment dealer for information on selecting the correct boom correct boom-arm arm-bucket combination.
  • Page 88 HX220S+, 3800 KG COUNTERWEIGHT HX220S+, 3800 KG COUNTERWEIGHT ※ Maximum density ( Maximum density (kg/m kg/m MONO Capacity Width Recommendation Weight Tooth Without With 5.70 m CECE side side 5.70 m (18' 8") Boom (18' 8") Type Heaped heaped cutter cutter HD boom 2.00 m...
  • Page 89 Select an optimum combination according to the working conditions and the type of work that is being done. being done. Consult your HD Hyundai Construction Equipment dealer for information on selecting the Consult your HD Hyundai Construction Equipment dealer for information on selecting the correct boom correct boom-arm arm-bucket combination.
  • Page 90 HX220S+, 4200 KG COUNTERWEIGHT HX220S+, 4200 KG COUNTERWEIGHT ※ Maximum density ( Maximum density (kg/m kg/m MONO Capacity Width Recommendation Weight Tooth Without With 5.70 m CECE side side 5.70 m (18' 8") Boom (18' 8") Type Heaped heaped cutter cutter HD boom 2.00 m...
  • Page 91 Select an optimum combination according to the working conditions and the type of work that is being done. being done. Consult your HD Hyundai Construction Equipment dealer for information on selecting the Consult your HD Hyundai Construction Equipment dealer for information on selecting the correct boom correct boom-arm arm-bucket combination.

  • Page 92: Undercarriage

    7. UNDERCARRIAGE 7. UNDERCARRIAGE 1) 1) TRACKS TRACKS X-leg type center frame is integrally welded with reinforced box-section track frames. The design includes dry tracks, lubricated rollers, idlers, sprockets, hydraulic track adjusters with shock absorbing springs, and assembled track-type tractor shoes with triple grousers. 2) 2) TYPES OF SHOES TYPES OF SHOES...
  • Page 93 4) 4) SELECTION OF TRACK SHOE SELECTION OF TRACK SHOE Suitable track shoes should be selected according to operating conditions. Method of selecting shoes Method of selecting shoes Confirm the category from the list of applications in table 2 table 2, then use table 1 table 1 to select the shoe.

  • Page 94: Specification For Major Components

    8. SPECIFICATIONS FOR MAJOR COMPONENTS 8. SPECIFICATIONS FOR MAJOR COMPONENTS ENGINE ENGINE Specification Item Model HCEC HM5.9 4-cycle, turbocharged, charge air cooled, Type mechanically controlled diesel engine Cooling method Water cooled Number of cylinders and arrangement 6 cylinders, in-line Firing order 1-5-3-6-2-4 Combustion chamber type Direct injection type...

  • Page 95: Main Control Valve

    4) 4) MAIN CONTROL VALVE MAIN CONTROL VALVE Specification Item Type 1 Type 2 Type 9 spools mono-block 9 spools mono-block Operating method Hydraulic pilot system Hydraulic pilot system Main relief valve pressure 350 kgf/cm (4978 psi) 350 kgf/cm (4978 psi) Boom 400 kgf/cm (5689 psi)
  • Page 96 7) 7) CYLINDER CYLINDER Item Specifi cation Bore dia×Stroke Ø120 × 1290 mm Boom cylinder Cushion Extend only Bore dia×Stroke Ø140 × 1443 mm Arm cylinder Cushion Extend and retract Bore dia×Stroke Ø120 × 1060 mm Bucket cylinder Cushion Extend only Bore dia×Stroke Ø95 ×...

  • Page 97: Recommended Oils

    ※ Do not mix HD Hyundai Construction Equipment genuine oil with any other lubricating oil as it may result Do not mix HD Hyundai Construction Equipment genuine oil with any other lubricating oil as it may result in damage to the systems of major components.

  • Page 98: Control Devices

    CONTROL DEVICES CONTROL DEVICES 1. CA 1. CANOPY / CAB NOPY / CAB DEVICES DEVICES The ergonomically designed console box and suspension type seat provide the operator with com- fort. 2) 2) ELECTRONIC MONITOR SYSTEM ELECTRONIC MONITOR SYSTEM The centralized electronic monitor system allows the status and conditions of the machine to be monitored at a glance.

  • Page 99: Cluster

    2. CLUSTER 2. CLUSTER 1) 1) STRUCTURE STRUCTURE The cluster consists of LCD and switches as shown below. The LCD is to warn the operator in case of abnormal machine operation or conditions for the appropriate operation and inspection. The LCD is to display for monitoring, manage and display set with the switches. ※...
  • Page 100 2) 2) LCD MAIN OPERATON DISPLAY LCD MAIN OPERATON DISPLAY Option screen A (Accel) Option screen B (daily brief) Option screen C (tripmeter) 1 Time display 2 RPM/accel/daily brief/hour meter display 3 Engine coolant temperature gauge 4 Hydraulic oil temperature gauge 5 Fuel level gauge 6 Accel dial gauge 210S3CD52...
  • Page 101 (2) (2) RPM/accel/daily brief/hour meter display RPM/accel/daily brief/hour meter display ① This displays the engine rpm. 210S3CD54 ② This displays the engine rpm and accel dial levels. 210S3CD55 ③ This displays the engine rpm and daily brief hours. 210S3CD56 ④ This displays the engine rpm and hour meter.
  • Page 102 (3) (3) Engine coolant temperature gauge Engine coolant temperature gauge ① This gauge indicates the temperature of coolant. ·Red range : Above 105°C (221°F ) ② When the red range pointed or warning lamp ON, engine do not abruptly stop but run it at medium speed to allow it to cool gradually, then stop it.
  • Page 103 3) 3) POP-UP LAMP POP-UP LAMP (1) (1) Pop-up warning lamp Pop-up warning lamp ※ The pop-up warning lamp will pop up and disappear after 2 seconds, then lights up in its original location and the buzzer sounds every second. ※...
  • Page 104 ⑤ Air cleaner warning lamp Air cleaner warning lamp Check the filter and clean or replace it. 210S3CD67 ⑥ Engine oil pressure warning lamp Engine oil pressure warning lamp Shut OFF the engine immediately and check oil level. 210S3CD68 ⑦ Battery charging warning lamp Battery charging warning lamp Check the battery charging circuit when this lamp blinks.
  • Page 105 (2) (2) Pop-up pilot and operation mode lamp Pop-up pilot and operation mode lamp ※ The pop-up pilot lamp will pop up and disappear after 2 sec- onds, then lights up in its original location. ※ For detailed information about pilot lamps, see pilot lamps on page 3-14.
  • Page 106 ⑤ Preheat pilot lamp Preheat pilot lamp Engine preheat function is operating. 210S3CD75 ⑥ Fuel warmer pilot lamp Fuel warmer pilot lamp The fuel warmer function is operating. 210S3CD76 ⑦ Decel pilot lamp Decel pilot lamp It limits the engine and pump power to save fuel. 210S3CD77 ⑧...
  • Page 107 ⑪ Breaker operation mode Breaker operation mode Breaker operation mode 210S3CD81 ⑫ General operation mode General operation mode General operation mode 210S3CD82 ⑬ User preferable power mode User preferable power mode User preferable power mode 210S3CD83 ⑭ Heavy duty power mode Heavy duty power mode Heavy duty power mode 210S3CD84...

  • Page 108: Warning Lamps

    4) 4) WARNING LAMPS WARNING LAMPS 210S3CD87 Engine coolant temperature warning lamp Fuel low level warning lamp Engine oil pressure low warning lamp Hydraulic temperature warning lamp Battery low warning lamp Air cleaner warning lamp Emergency warning lamp Engine oil filter warning lamp ※...
  • Page 109 (3) (3) Hydraulic temperature warning lamp Hydraulic temperature warning lamp ① This lamp lights up and buzzer sounds when the temperature of coolant is over the normal temperature 105°C (221°F ). ② Check the hydraulic oil level and hydraulic cooling system. 35AZ3CD23 (4) (4) Engine oil pressure low warning lamp...
  • Page 110 (8) (8) Engine oil filter warning lamp Engine oil filter warning lamp ① This lamp lights up and buzzer sounds when the air cleaner is clogged. ② Check, clean or replace element. 300A3CD306 3-13...

  • Page 111: Pilot Lamp

    5) 5) PILOT LAMP PILOT LAMP 210S3CD88 Decel pilot lamp Fuel warmer pilot lamp Manual safety lock pilot lamp Warming up pilot lamp Maintenance pilot lamp Auto idle pilot lamp Power/User mode pilot lamp Travel speed pilot lamp Work tool mode pilot lamp Hourmeter pilot lamp Preheat pilot lamp ※...
  • Page 112 (2) (2) Auto idle status/ mode pilot lamp Auto idle status/ mode pilot lamp ① The auto idle mode pilot lamp will light up when the idle mode Mode pilot lamp is selected. ② The auto idle status pilot lamp will light up when all levers and AUTO pedals are at neutral position and the auto idle mode is select- n/min...
  • Page 113 (6) (6) Manual safety lock pilot lamp Manual safety lock pilot lamp ① This lamp lights up when the safety knob is set to the LOCK position. ② Engine will only start if safety knob is locked. ※ Refer to page 3-43 for the safety knob. Refer to page 3-43 for the safety knob.

  • Page 114: Switches

    6) 6) SWITCHES SWITCHES 210SP3CD91 Work mode switch Rear camera switch Power mode switch User mode switch Travel mode switch Buzzer stop switch Auto deceleration switch Select switch (1) (1) Power mode switch Power mode switch ① This switch is to select the machine power mode and when pressed, the power mode pilot lamp will be displayed on the section of the monitor.
  • Page 115 (3) (3) Travel mode switch Travel mode switch ① This switch is used to select the travel speed alternatively. ② The travel mode pilot lamp will be displayed on the section of the monitor. · : Low speed · : High speed ※...
  • Page 116 (7) (7) Buzzer stop switch Buzzer stop switch ① The buzzer sounds when the machine has a problem. In this case, press this switch and buzzer stops, but the res lights until the problem is cleared. ② Move up/right direction in menu. ③...
  • Page 117 7) 7) MAIN MENU MAIN MENU Press Press MENU MENU button button 210S3CD100 210S3CD231 210S3CD102 ※ Please refer to the switches, page 3-17 for selection and change of menus and input values. Please refer to the switches, page 3-17 for selection and change of menus and input values. ※...
  • Page 118 (2) (2) Mode Mode ① Work tool Work tool The maximum flow rate and flow type of the breaker can be set by this menu. 210S3CD231 210S3CD102 210S3CD103 210S3CD106 210S3CD104 210S3CD105 210S3CD227 210S3CD107 210S3CD108 3-21...
  • Page 119 ② User mode User mode The engine speed, power shift and idle speed of the user mode can be set by this menu. 210S3CD231 210S3CD109 210S3CD110 210S3CD114 210S3CD112 210S3CD113 210S3CD115 210S3CD113 210S3CD116 210S3CD113 3-22...
  • Page 120 ③ Initial mode Initial mode The key on initial mode and initial work mode can be selected by this menu. Selected the power mode is activated when the engine is started. 210S3CD231 210S3CD118 210S3CD119 210S3CD120 210S3CD228 210S3CD121 210S3CD122 210S3CD123 ④ IPC mode IPC mode The IPC mode can be selected to enable or disable by this menu.
  • Page 121 (3) (3) Monitoring Monitoring ① Monitoring Monitoring The machine status such as the engine speed, oil temperature, voltage and pressure etc. can be checked by this menu (analog input). The switch status or output status can be confirmed by this menu (digital input and digital output). The activated switch or output green pilot lamps will light up.
  • Page 122 ② Daily brief report Daily brief report You can check the engine operating hours, machine operating hours and idle times by date. 210S3CD232 210S3CD134 210S3CD135 210S3CD136 ③ Active DTC Active DTC The active DTC of the MCU can be checked by this menu. 210S3CD232 210S3CD137 210S3CD138...
  • Page 123 ④ Logged DTC Logged DTC The logged DTC of the MCU can be checked by this menu. 210S3CD232 210S3CD143 210S3CD144 210S3CD145 210S3CD150 210S3CD146 ⑤ Delete logged DTC Delete logged DTC The logged DTC of the MCU can be deleted by this menu. 210S3CD232 210S3CD147 210S3CD148...
  • Page 124 (4) (4) Manage Manage ① Maintenance information Maintenance information You can check and change the replacement cycle of oil and filters, and reset the remaining replacement time. Amber pilot lamp is ON when oil or filter needs to be changed or replaced. ※...
  • Page 125 Maintenance information Maintenance information 210S3CD233 210S3CD153 210S3CD154 210S3CD165 210S3CD160 210S3CD161 210S3CD162 210S3CD163 210S3CD164 3-28...
  • Page 126 ② ELS mode ELS mode a. a. ESL mode selection ESL mode selection The ESL mode can be selected by this menu. Enable (Always) : The password is required whenever the operator starts engine. Enable (Interval) : The password is required when the operator starts engine first. But the operator can restart the engine within the interval time without inputting the password.
  • Page 127 b. b. ELS mode time set ELS mode time set The interval time of the ESL mode can be set to a maximum 7 days by this menu. 210S3CD233 210S3CD166 210S3CD167 210S3CD173 210S3CD168 210S3CD174 210S3CD175 210S3CD176 210S3CD177 210S3CD178 3-30...
  • Page 128 c. c. ELS mode password change ELS mode password change The password of the ESL mode can be changed by this menu. ※Default password : 00000000 Success Success 210S3CD233 210S3CD166 210S3CD167 210S3CD183 210S3CD179 210S3CD182 Failure Failure 210S3CD180 210S3CD181 210S3CD187 Failure Failure Failure Failure...
  • Page 129 ③ Machine information Machine information The model name and engine maker and model of the machine and the version and serial num- ber etc of the MCU and RMCU can be checked by this menu. 210S3CD233 210S3CD188 210S3CD189 210S3CD192 210S3CD190 210S3CD191 210S3CD193 210S3CD194...
  • Page 130 ④ Service menu Service menu The usage time according to the operating status of the machine such as power mode, user mode , digging mode and breaker mode and set the performance calibration function. 210S3CD233 210S3CD195 210S3CD196 210S3CD197 210S3CD198 210S3CD199 210S3CD200 210S3CD201 210S3CD202...
  • Page 131 (5) (5) Display Display ① Display item Display item The main operation display type of the LCD can be selected by this menu. ※ Refer to page 3-3 for the display types. Refer to page 3-3 for the display types. 210S3CD234 210S3CD204 210S3CD205...
  • Page 132 ④ Language selection Language selection User can select preferable language and all displays are changed to the selected language (한 국어 or English). 210S3CD234 210S3CD213 210S3CD214 210S3CD215 3-35...
  • Page 133 (6) (6) Utilities Utilities ① Tripmeter Tripmeter A maximum of 3 types of tripmeters can be used at the same time. Each tripmeter can be turned on by choosing "start" and turned off by choosing "stop". Also, each tripmeter can be initialized by choosing "reset". If the tripmeter icon is activated in the operation screen, it can be controlled directly in this screen.
  • Page 134 ② Rear camera setting Rear camera setting If the rear camera is not installed on the machine, set Disable. If the rear camera is installed on the machine, set Enable. The cluster will automatically show camera view while machine is traveling. In the operation screen, rear camera screen shows up when the rear camera switch is pushed.

  • Page 135: Starting Switch

    3. SWITCHES 3. SWITCHES Switch panel 210SP3CD10 Accel dial Air compressor switch Main light switch Start switch Cab light switch One touch decel switch Horn switch Travel alarm switch Emergency engine stop Breaker operating switch Washer switch switch (option) Beacon switch Wiper switch Master switch 1) 1)
  • Page 136 2) 2) MASTER SWITCH MASTER SWITCH This switch is used to shut off the entire electrical system. I : The battery remains connected to the electrical system. O : The battery is disconnected from the electrical system. ※ Never turn the master switch to O (OFF) with the engine running. Never turn the master switch to O (OFF) with the engine running.

  • Page 137: Cab Light Switch (Option)

    7) 7) TRAVEL ALARM SWITCH TRAVEL ALARM SWITCH This switch is to activate travel alarm function surrounding when the machine travels. ·ON : The travel alarm function is activated. ·OFF : The travel alarm function is not activated. 21073CD32 8) 8) CAB LIGHT SWITCH (OPTION) CAB LIGHT SWITCH (OPTION) This switch turns ON the cab light on the cab.
  • Page 138 12) 12) BREAKER OPERATION SWITCH BREAKER OPERATION SWITCH When this switch is pressed, the breaker will only operate when the Breaker breaker operation mode is selected. operation switch RH RCV lever 210S3CD40 13) 13) ONE TOUCH DECEL SWITCH ONE TOUCH DECEL SWITCH This switch is used to actuate the deceleration function quickly.

  • Page 139: Levers And Pedals

    4. LEVERS AND PEDALS 4. LEVERS AND PEDALS push N TH IZ ER IN G 210SP3CD12 RH control lever Travel pedal LH control lever Travel lever Safety knob 1) 1) LH CONTROL LEVER LH CONTROL LEVER This joystick is used to control the swing and the arm. Refer to operation of working device operation of working device in section 4 for details.

  • Page 140: Travel Lever

    3) 3) SAFETY KNOB SAFETY KNOB All control levers and pedals are disabled from operation by locating the safety knob to the LOCK position as shown. Be sure to turn the safety knob to the LOCK position when entering Be sure to turn the safety knob to the LOCK position when entering ※...

  • Page 141: Air Conditioner And Heater

    5. AIR CONDITIONER AND HEATER 5. AIR CONDITIONER AND HEATER Air conditioner and heater are equipped for pleasant operation against outside temperature and defrost on window glass. ·Location of air flow ducts Location of air flow ducts Switch panel 210SP3CD14 Inlet change over switch Temperature control switch Power switch...

  • Page 142: Power Switch

    1) 1) POWER SWITCH POWER SWITCH This switch makes the system and the LED simultaneously ON or OFF. ※ Default setting values Default setting values Function Air conditioner Fan speed Temperature Outlet Inlet Max warm Max cool Face Recirculation 21073CD53 2) 2) AIR CONDITIONER SWITCH(Compressor switch) AIR CONDITIONER SWITCH(Compressor switch)
  • Page 143 5) 5) OUTLET CHANGE OVER SWITCH OUTLET CHANGE OVER SWITCH There are four steps of air flow. Mode Switch position ○ ○ ○ ○ 21073CD51 Outlet ○ ○ ○ ○ ○ ○ ○ ○ When defroster switch operating, INLET switch turns to FRESH mode and air conditioner switch turns ON.

  • Page 144: Others

    6. OTHERS 6. OTHERS push SI ZE IN G 210SP3CD15 RS232 connector Radio & USB player Fuse box 12V socket Seat Emergency engine starting Service meter Prolix resistor connector 3-47...
  • Page 145 1) 1) RADIO AND USB PLAYER RADIO AND USB PLAYER 9403CD101 ■FRONT PANEL PRESENTATION FRONT PANEL PRESENTATION -------- Power ON/OFF, ------- Station preset 5 Volume UP/DOWN button DIR- ----------- Directory down button -------- Manual UP/DOWN Tuning, ------- Station preset 6 File search, SEL button DIR+ ----------- Directory up button -------- Mode button,...
  • Page 146 GENERAL ■GENERAL (1) (1) Power and volume button Power and volume button Power ON / OFF Power ON / OFF button button ① Press power button (1) to turn the unit on or off. Volume Volume UP/DOWN UP/DOWN control knob control knob ②...
  • Page 147 (2) (2) Menu Selection Menu Selection This button can adjust the effect of the sound and other things. ① Each time you press this button (2), LCD displays as follows : TREB BAL L=R FAD F=R LOUD ON BEEP 2ND On each setting, the level can be controlled by turning TUNE knob (2).
  • Page 148 Loud control Loud control ⑦ When listening to music at low volume levels, this feature will boost the bass and treble response. This action will compensate for the reduction in bass and treble performance experienced at low volume. To select the loudness feature, press button (2) until LOUD is displayed, then turn knob (2) right or left to activate or deactivate loudness.
  • Page 149 RADIO ■RADIO (1) (1) Mode button Mode button Repeat press MODE button to select FM1, FM2 or AM. ① 9403CD104 (2) (2) Manual tuning button Manual tuning button To manually tune to a radio station, simply turn encoder TUNE (2) ①...
  • Page 150 (5) (5) Preset scan (PS) / Best station memory (BSM) button Preset scan (PS) / Best station memory (BSM) button Press BSM button (12) momentarily to scan the 6 preset stations ① stored in the selected band. When you hear your desired station, press it again to listen to it.
  • Page 151 ■USB PLAYER USB PLAYER (1) (1) USB playback USB playback ① The unit was equipped with a front USB jack and also a rear USB Jack. With a USB device plugged in the front USB jack, it will be detected as front USB mode.
  • Page 152 (5) (5) Track Scan Play (SCAN) button Track Scan Play (SCAN) button SCAN playback : Simply press SCAN (12) button to play the first 10 seconds of each track. SCAN folder : Press and hold SCAN button for longer than 2 seconds to scan play the tracks in current folder.
  • Page 153 ■AUX OPERATION AUX OPERATION It is possible to connect your portable media player to the audio system for playback of the audio tracks via the cab speakers. To get the best results when connecting the portable media to the audio system, follow these steps : Use a 3.5 mm stereo plug cable to connect the media player headphone socket at each end as follows.
  • Page 154 2) 2) SEAT SEAT The seat is adjustable to fit the contours of the operator's body. It will reduce operator fatigue due to long work hours and enhance work efficiency. Forward/Backward adjustment (A) Forward/Backward adjustment (A) Pull lever A to adjust seat forward or backward. ①...

  • Page 155: Fuse And Relay

    5) 5) FUSE AND RELAY FUSE AND RELAY The fuses protect the electrical parts and wiring from burning out. 30A 10A 30A 10A 10A 10A The fuse box cover indicates the capacity of each fuse and which circuit it protects. 10A 10A 10A 10A 20A When replacing a fuse or relay, always use one of...

  • Page 156: Rs232 Serial Connector

    6) 6) PROLIX RESISTOR (Option) PROLIX RESISTOR (Option) This resistor (4) is used to engine speed control in case of malfunc- tion of the CMCU. ※ Never connect connector CN-19 (1) with connector CN-19B (3) when Never connect connector CN-19 (1) with connector CN-19B (3) when CMCU is in normal operation.

  • Page 157: Operation

    OPERATION OPERATION 1. INSTRUCTION FOR NEW MACHINE 1. INSTRUCTION FOR NEW MACHINE It takes about 100 operation hours to enhance its designed performance. Operate according to the 3 steps below and avoid excessive operation for the initial 100 hours. Avoid excessive Service meter Load operation for...

  • Page 158: Check Before Starting The Engine

    2. CHECK BEFORE STARTING THE ENGINE 2. CHECK BEFORE STARTING THE ENGINE Look around and under the machine to check: Check for loose nuts, bolts or wiring · Collection of dirt · Check before Collection of dust at places which reach high ·...

  • Page 159: Starting And Stopping The Engine

    Turn the starting switch to the ON position. Buzzer will sound for 2 seconds with HD HYUNDAI logo on cluster. If the ESL mode is set to enable mode, enter If the ESL mode is set to enable mode, enter ※...

  • Page 160: Starting Engine In Cold Weather

    3) 3) STARTING ENGINE IN COLD WEATHER STARTING ENGINE IN COLD WEATHER By following below steps, you will be able to By following below steps, you will be able to ※ Accel dial switch improve startability and fuel consumption in improve startability and fuel consumption in cold weather.
  • Page 161 4) 4) INSPECTION AFTER ENGINE START INSPECTION AFTER ENGINE START Inspect and confirm the following after engine starts. Is the oil level gauge of hydraulic tank in the nor- mal operation range? Is there any leakage of oil or water? Are any warning lamps ON (1~5)? Are indicators for coolant temperature gauge (6) and hydraulic temperature gauge (7) in the blue...

  • Page 162: Warming-Up Operation

    5) 5) WARMING-UP OPERATION WARMING-UP OPERATION The most suitable temperature for the hydrau- The most suitable temperature for the hydrau- ※ lic oil is about 50 lic oil is about 50˚C (122 C (122˚F ). F ). If the hydraulic oil temperature drops below If the hydraulic oil temperature drops below 25˚C (77 C (77˚F ), sudden operation can damage...
  • Page 163 7) 7) OPERATION IN CASE OF MALFUNCTION OF THE CMCU OPERATION IN CASE OF MALFUNCTION OF THE CMCU The following explains the way to start and to work the machine continuously in case of malfunction The following explains the way to start and to work the machine continuously in case of malfunction ※...

  • Page 164: Mode Selection System

    STRUCTURE OF CAPO SYSTEM STRUCTURE OF CAPO SYSTEM CAPO, Computer Aided Power Optimization sys- tem, is the name of mode selection system devel- oped by HD Hyundai Construction Equipment. (1) (1) Work mode Work mode 2 work modes can be selected for the optimal work speed of the machine operation.
  • Page 165 (3) (3) User mode setting User mode setting You can change the engine and pump power ① and memorize if for your preference. How to modulate the memory set How to modulate the memory set ② a. a. Each memory mode has a initial set which User mode icon are mid-range of max engine speed, auto decel rpm, and EPPR valve input pressure.
  • Page 166 Monitoring system Monitoring system Information machine performance monitored by the CMCU can be displayed on the LCD. Refer to the page 3-3. Self diagnostic system Self diagnostic system CMCU CMCU ① The CMCU diagnoses machine status and problems and displays fault code in the LCD (fault code detected by CMCU is composed of HCESPN and FMI).
  • Page 167 (1) (1) Start switch : ON Start switch : ON Check monitor ① Buzzer will sound for 2 seconds with HD HYUNDAI logo on cluster. START Check monitor after 2 seconds. ② Indicate machine condition as below. a. a. Engine rpm display : 0 rpm b.
  • Page 168 (2) (2) After engine start After engine start When the engine is started, four lamps are dis- ① played as below. Mode Status Work mode Power mode Travel mode Auto decel mode In this condition, tachometer indicates low · idle, 1050±100 rpm. If coolant temperature is below 30˚C, after 10 ·...
  • Page 169 (3) (3) P mode P mode When the accel dial is at setting 10 and auto Power mode switch decel mode is cancelled and P mode is select- P-mode pilot lamp Engine rpm Effect Power and speed more avail- 2100 able than standard mode.
  • Page 170 5. OPERATION OF 5. OPERATION OF THE THE WORKING DEVICE ORKING DEVICE Confirm the operation of control lever and Confirm the operation of control lever and ※ working device. working device. Left control lever controls arm and swing. Right control lever controls boom and bucket. When you release the control lever, control lever returns to neutral position automatically.

  • Page 171: Traveling Of The Machine

    6. TRAVELING OF THE MACHINE 6. TRAVELING OF THE MACHINE 1) 1) BASIC OPERATION BASIC OPERATION Traveling position (1) (1) Traveling position Traveling position The traveling motor is in the rear and the work- ing device is forward. Be careful as the traveling direction will be Be careful as the traveling direction will be the opposite when the machine is rotated the opposite when the machine is rotated...
  • Page 172 TRAVELING ON A SLOPE TRAVELING ON A SLOPE Make sure that the travel lever is properly maneuvered by confirming the travel motor is in the right location. Maintain the bucket 20 to 30 cm (1 ft) from the ground so that it can be used as a brake in the event of an emergency.

  • Page 173: Towing The Machine

    TOWING THE MACHINE TOWING THE MACHINE Correct Tow the machine as follows when it can not move on its own. Tow the machine after hooking the wire rope to the frame as shown in the upper right illustration. Hook the wire rope to the frame and put a sup- port under each part of wire rope to prevent damage.

  • Page 174: Efficient Working Method

    7. EFFICIENT WORKING METHOD 7. EFFICIENT WORKING METHOD Do the digging work by arm. Use the pulling force of arm for digging and use together with the digging force of the bucket if necessary. 210SP4OP27 When lowering and raising the boom operate soft- Operate softly for the begining and the end ly for the beginning and the end.
  • Page 175 Dig slowly while keeping the angle of boom and arm at a 90-110 degree when maximum digging force is required. 90~110 210SP4OP30 Leave a small margin of cylinder stroke to prevent Margin damage of cylinder when working with the machine. 210SP4OP31 Keep the bucket to the dumping position and the arm horizontal when dumping the soil from the...
  • Page 176 If the excavation is in an underground location or in a building, make sure that there is adequate overhead clearance and that there is adequate ventilation. 210SP4OP34 Do not use the dropping force of the work equip- Incorrect ment for digging. The machine can be damaged by the impact.
  • Page 177 LIFTING OBJECTS LIFTING OBJECTS There may be local or government laws or There may be local or government laws or ※ regulations governing the use of excavators for regulations governing the use of excavators for the lifting of heavy loads. Always contact local and the lifting of heavy loads.
  • Page 178 CARRYING OUT OBJECTS CARRYING OUT OBJECTS The machine can pick and carry loads. It is The machine can pick and carry loads. It is ※ recommended that when traveling with a recommended that when traveling with a suspended load, you evaluate the prevailing suspended load, you evaluate the prevailing conditions and determine the work site conditions and determine the work site...
  • Page 179 BUCKET WITH HOOK BUCKET WITH HOOK When carrying out lifting work, the special lifting hook is necessary. The following operations are prohibited. Hook ·Lifting loads with a wire rope fitted around the bucket teeth. ·Lifting loads with the wire rope wrapped directly around the boom or arm.

  • Page 180: Operation In The Special Work Sites

    8. OPERATION IN THE SPECIAL WORK SITES 8. OPERATION IN THE SPECIAL WORK SITES OPERATING THE MACHINE IN A COLD WEATHER OPERATING THE MACHINE IN A COLD WEATHER Use proper engine oil and fuel for the weather. Fill the required amount of antifreeze in the coolant.
  • Page 181 SEA SHORE OPERATION SEA SHORE OPERATION Prevent ingress of salt by securely tightening plugs, cocks and bolts of each part. Wash machine after operation to remove salt residue. Pay special attention to electrical parts, hydraulic cylinders and track tension cylinder to prevent corrosion.

  • Page 182: Normal Operation Of Excavator

    9. NORMAL OPERATION OF EXCAVATOR 9. NORMAL OPERATION OF EXCAVATOR The following may occur during operation due to the nature of a hydraulic excavator. When rolling in the arm, the roll-in movement stops momentary at point X in the picture shown, then recovers speed again after passing point X.

  • Page 183: Attachment Lowering

    A special air bleed valve is necessary for this A special air bleed valve is necessary for this operation, so please contact your HD Hyundai operation, so please contact your HD Hyundai 21074OP25A Construction Equipment distributor.

  • Page 184: Storage

    11. STORAGE 11. STORAGE When storing the machine for longer than 1 month, follow these procedures: BEFORE STORAGE BEFORE STORAGE Cleaning the machine Cleaning the machine (1) (1) Clean the machine. Check and adjust tracks. Grease each lubrication part. Lubrication position of each part Lubrication position of each part (2) (2) Change all oil.

  • Page 185: During Storage

    If the machine is stored without carrying out the If the machine is stored without carrying out the monthly lubricating operation, consult your HD monthly lubricating operation, consult your HD Hyundai Construction Equipment dealer for ser- Hyundai Construction Equipment dealer for ser- vice. vice.

  • Page 186: Rcv Lever Operating Pattern

    Arm out ② ISO Type Arm in ④ Left Swing right ③ Swing left ① Boom lower ④ Boom raise ② HD Hyundai Right Bucket out ① Construction Bucket in Equipmment ③ Boom lower ② A Type Boom raise ④ Left Swing right ③...

  • Page 187: Transportation

    TRANSPORTATION TRANSPORTATION 1. PREPARATION FOR TRANSPORTATION 1. PREPARATION FOR TRANSPORTATION When transporting the machine, observe the vari- ous road rules, road transportation vehicle laws and vehicle limit ordinances, etc. Overall width Select proper trailer after confirming the weight and dimension from chapter 2, specification. Check the whole route such as the road width, the height of bridge and limit of weight etc., which will be passed.

  • Page 188: Dimension And Weight

    2. DIMENSION AND WEIGHT 2. DIMENSION AND WEIGHT 1) 1) BASE MACHINE BASE MACHINE (1) (1) HX210S+, 600 mm shoe HX210S+, 600 mm shoe Mark Description Unit Specification Length mm (ft-in) 9550 (31' 4'') mm (ft-in) Height 3050 (10' 0'') Width mm (ft-in) 2800 (9' 2'')

  • Page 189: Boom Assembly

    2) 2) BOOM ASSEMBLY BOOM ASSEMBLY (1) (1) 5.70 m standard boom 5.70 m standard boom Mark Description Unit Specification 5885 (19' 4'') Length mm (ft-in) mm (ft-in) 1478 (4' 10'') Height Width mm (ft-in) 764 (2' 6'') Weight kg (lb) 1860 (4100) ※...
  • Page 190 (2) (2) 2.00 m super short arm 2.00 m super short arm Mark Description Unit Specification Length mm (ft-in) 2975 (9' 9'') Height mm (ft-in) 866 (2' 10'') Width mm (ft-in) 443 (1' 5'') Weight kg (lb) 815 (1800) ※ With bucket cylinder (included linkage and pins) With bucket cylinder (included linkage and pins) 13035TA04...

  • Page 191: Bucket Assembly

    4) 4) BUCKET ASSEMBLY BUCKET ASSEMBLY (1) (1) 0.51 m 0.51 m long reach bucket long reach bucket Mark Description Unit Specification 1427 (4' 8'') Length mm (ft-in) mm (ft-in) 912 (3' 0'') Height Width mm (ft-in) 996 (3' 3'') Weight kg (lb) 400 (880)
  • Page 192 (5) (5) 0.92 m 0.92 m heavy duty bucket heavy duty bucket Mark Description Unit Specification Length mm (ft-in) 1569 (5' 2'') Height mm (ft-in) 1230 (4' 0'') Width mm (ft-in) 1096 (3' 7'') Weight kg (lb) 855 (1880) ※ Including tooth and side cutters Including tooth and side cutters 13035TA05...
  • Page 193 (9) (9) 0.91 m 0.91 m rock bucket rock bucket Mark Description Unit Specification Length mm (ft-in) 1607 (5' 3'') Height mm (ft-in) 1245 (4' 1'') Width mm (ft-in) 1094 (3' 7'') Weight kg (lb) 1050 (2310) ※ Including tooth and side cutters Including tooth and side cutters 13035TA05 (10)

  • Page 194: Boom Cylinder

    5) 5) BOOM CYLINDER BOOM CYLINDER Mark Description Unit Specification Length mm (ft-in) 1940 (6' 4'') Height mm (ft-in) 232 (0' 9'') Width mm (ft-in) 329 (1' 1'') Weight kg (lb) 180 (400) Included piping. Included piping. ※ 13035TA06 6) 6) CAB ASSEMBLY CAB ASSEMBLY Mark...

  • Page 195: Loading The Machine

    3. LOADING THE MACHINE 3. LOADING THE MACHINE Load and unload the machine on flat ground. Use the gangplank with sufficient length, width, thickness and gradient. Place the swing lock switch to the LOCK position (if equipped) before fixing the machine at the bed of trailer and confirm if the machine is parallel to the bed of trailer.
  • Page 196 Lower the working equipment gently after the location is determined. Place rectangular timber under the bucket Place rectangular timber under the bucket ※ cylinder to prevent the damage of it during cylinder to prevent the damage of it during transportation. transportation.

  • Page 197: Fixing The Machine

    4. FIXING THE MACHINE 4. FIXING THE MACHINE Lower down the working device on the loading plate of trailer. Keep the safety knob in the LOCK position. Turn OFF all the switches and remove the key. 1 Starting switch 2 Safety knob 210SP5TA09 Secure all locks.
  • Page 198 Tie down points 2 and 3. Place timbers behind the tracks, secure the machine to trailer with chains or straps which are in good condition and approved for the weight which they will be securing, to prevent the machine from moving in any direction. 210S5TA15 5-12...

  • Page 199: Loading And Unloading By Crane

    5. LOADING AND UNLOADING BY CRANE 5. LOADING AND UNLOADING BY CRANE The wrong hoisting method or installation of lifting device can cause serious injury, death, or damage to the machine. Check the weight, length, width and height of the machine referring to chapter 2, Specification when you are going to hoist the machine.

  • Page 200: Maintenance

    MAINTENANCE MAINTENANCE 1. INSTRUCTION 1. INSTRUCTION 1) 1) INTERVAL OF MAINTENANCE INTERVAL OF MAINTENANCE You may inspect and service the machine by the period as described at page 6-10 based on hour meter at control panel. Shorten intervals of inspection and service depending on site conditions.

  • Page 201: Proper Maintenance

    Replace damaged or worn parts before or at the required time to maintain machine performance. Always use only Hyundai genuine parts. Use the recommended oil. Do not perform repairs while the machine is running. Stop the engine when you fill the oil.
  • Page 202 RELIEVING THE PRESSURE IN THE HYDRAULIC SYSTEM RELIEVING THE PRESSURE IN THE HYDRAULIC SYSTEM 4) 4) Spewing of oil can cause an severe personal Spewing of oil can cause an severe personal ※ injury. Before you loosen hydraulic cap or any injury.
  • Page 203 5) 5) PRECAUTION WHEN INSTALLING HYDRAULIC HOSES OR PIPES PRECAUTION WHEN INSTALLING HYDRAULIC HOSES OR PIPES Be particularly careful that the joint of hose, pipe and functioning item are not damaged. Avoid contamination. Assemble after cleaning the hose, pipe and joint of functioning item.

  • Page 204: Periodic Replacement Of Parts

    PERIODIC REPLACEMENT OF PARTS PERIODIC REPLACEMENT OF PARTS Perform periodic maintenance of the machine to prolong its useful life. This will assure and allow you to use the machine safely for a long time. It is recommended to replace any parts related to safety (as needed), not only for safety but in order to maintain performance as well.

  • Page 205: Tightening Torque

    2. TIGHTENING TORQUE 2. TIGHTENING TORQUE Use following table for unspecified torque. 1) 1) BOLT AND NUT BOLT AND NUT (1) (1) Coarse thread Coarse thread 8.8T 10.9T 12.9T Bolt size kgf·m lbf·ft kgf·m lbf·ft kgf·m lbf·ft M 6 × 1.0 0.8 ~ 1.2 5.8 ~ 8.6 1.2 ~ 1.8...
  • Page 206 2) 2) PIPE AND HOSE PIPE AND HOSE (FLARE TYPE) Thread size (PF) Width across flat (mm) kgf·m lbf·ft 1/4" 28.9 3/8" 36.2 1/2" 68.7 3/4" 1" 1-1/4" 3) 3) PIPE AND HOSE PIPE AND HOSE (ORFS TYPE) Thread size (PF) Width across flat (mm) kgf·m lbf·ft...
  • Page 207 5) 5) TIGHTENING TORQUE OF MAJOR COMPONENT TIGHTENING TORQUE OF MAJOR COMPONENT Torque Descriptions Bolt size kgf·m lbf·ft Engine mounting bolt (engine-bracket) M12 × 1.75 11.45 ± 1.0 82.8 ± 7.2 Engine mounting bolt (bracket-frame, FR) M20 × 2.5 57.9 ± 8.7 419 ±...

  • Page 208: Fuel, Coolant And Lubricants

    Description Specification Engine oil (API CK-4) SAE 10W-30, ★SAE 5W-40 HD Hyundai Construction Equipment genuine long life (ISO VG32, VG 46, VG 68) Hydraulic oil Conventional hydraulic oil (ISO VG 15★) Swing and travel reduction gear SAE 80W-90 (GL-4/GL-5) Grease Lithium base grease NLGI No.

  • Page 209: Maintenance Check List

    4. MAINTENANCE CHECK LIST 4. MAINTENANCE CHECK LIST 1) 1) DAILY SERVICE BEFORE STARTING DAILY SERVICE BEFORE STARTING Check items Service Page Visual check Check, Refill 6-26 Fuel tank Check, Add 6-31 Hydraulic oil level Check, Add 6-18 Engine oil level Check, Add 6-20 Radiator coolant level...
  • Page 210 3) 3) INITIAL 50 HOURS SERVICE INITIAL 50 HOURS SERVICE Check items Service Page Bolts and nuts Check, Tight ·Sprocket mounting bolts ·Travel motor mounting bolts ·Swing motor mounting bolts ·Swing bearing mounting bolts ·Engine mounting bolts ·Counterweight mounting bolts ·Turning joint locating bolts ·Track shoe mounting bolts and nuts ·Carrier roller mounting bolts...

  • Page 211: Every 250 Hours Service

    5) 5) EVERY 250 HOURS SERVICE EVERY 250 HOURS SERVICE Check items Service Page Battery (voltage) Check, Clean 6-42 Swing bearing grease Check, Add 6-35 Hydraulic oil return filter Replace 6-33 ★1 Pilot line filter element Replace 6-34 ★1 Drain filter Replace 6-34 ★1...

  • Page 212: Every 1000 Hours Service

    Hydraulic oil ★3 Change 6-33 ★3 HD Hyundai Construction Equipment genuine long life Change hydraulic oil every 1000 hours of continuous hydraulic breaker operation. Change hydraulic oil every 1000 hours of continuous hydraulic breaker operation. ※ EVERY 6000 HOURS SERVICE...

  • Page 213: When Required

    WHEN REQUIRED WHEN REQUIRED Whenever you have trouble with the machine, you must perform the service of related items, sys- tem by system. Check items Service Page Fuel system ·Fuel tank Drain or Clean 6-26 ·Fuel prefilter elememt (water, element) Drain or Replace 6-27 ·Fuel filter element...

  • Page 214: Maintenance Chart

    5. MAINTENANCE CHART 5. MAINTENANCE CHART 10 13 62K6-18710 Caution Caution 1. Service intervals are based on the service meter reading. 2. The number of each item shows the lubrication point on the machine. 3. Stop engine while filling oil and do not allow any open flames near the machine. 4.
  • Page 215 Change 31 (8.2) Hours ★1 Conventional ★2 HD Hyundai Construction Equipment genuine long life ※ Oil symbol Oil symbol Please refer to the recommended lubricants for specification. Please refer to the recommended lubricants for specification. DF : Diesel fuel DF : Diesel fuel...
  • Page 216 28 Fuel filler pump filter Clean, Replace ★1 Conventional ★2 HD Hyundai Construction Equipment genuine long life ※ Oil symbol Oil symbol Please refer to the recommended lubricants for specification. Please refer to the recommended lubricants for specification. DF : Diesel fuel...

  • Page 217: Service Instruction

    6. SERVICE INSTRUCTION 6. SERVICE INSTRUCTION 1) 1) CHECK ENGINE OIL LEVEL CHECK ENGINE OIL LEVEL Check the oil level with the machine on flat ground before starting engine. Pull out the dipstick and wipe with a clean cloth. Check the oil level by inserting the dipstick com- pletely into the hole and pulling out again.
  • Page 218 Apply a light film of lubricating oil to the gasket sealing surface before installing the filters. Fill the filters with clean lubricating oil before Fill the filters with clean lubricating oil before ※ installation. installation. 2609A6MA07 Install the filter to the filter head. Mechanical over-tightening may distort the Mechanical over-tightening may distort the ※...

  • Page 219: Check Radiator Coolant Level

    3) 3) CHECK RADIATOR COOLANT LEVEL CHECK RADIATOR COOLANT LEVEL Check if the level of coolant in reservoir tank is between FULL and LOW. Add the mixture of antifreeze and water after removing the cap of the reservoir tank if coolant is not sufficient.
  • Page 220 Wait until the temperature is below Wait until the temperature is below 50 50˚C (120˚F) before removing the coolant system before removing the coolant system pressure cap. pressure cap. Failure to do so can cause personal injury Failure to do so can cause personal injury from heated coolant spray.
  • Page 221 Fill the cooling system with clean water. ③ Be sure to vent the engine and aftercooler Be sure to vent the engine and aftercooler ※ for complete filling. for complete filling. Do not install the radiator cap or the new Do not install the radiator cap or the new ※...
  • Page 222 CHECK CHARGE AIR COOLER CHECK CHARGE AIR COOLER Inspect the charge air cooler for dirt and debris blocking the fins. Check for cracks, holes, or other damage. If damage is found, please con- tact HD Hyundai Construction Equipment distribu- tor. 210S6MA26 6-23...
  • Page 223 7) 7) FAN BELT FAN BELT A deflection method can be used to check belt tension by applying 11.3 kgf (25 lbf) of force between the pulleys on V-belts. If the deflection is more than one belt thickness per foot of pulley center distance, the belt tension must be adjust- 120096MA42 Inspect the fan belt for damage.
  • Page 224 9) 9) FAN BELT TENSIONER FAN BELT TENSIONER With the engine stopped, check the tensioner arm, pulley, and stops for cracks. If any cracks are found, the tensioner must be replaced. 2609A6MA23 With the belt installed, verify that neither tension- er arm stop is in contact with the spring case stop.

  • Page 225: Cleaning Of Air Cleaner

    CLEANING OF AIR CLEANER CLEANING OF AIR CLEANER (1) (1) Primary element Primary element Clamp Loosen the clamps and remove the element. ① Clean the inside of the body. ② Clean the element with pressurized air. ③ · Remove the dust inside of the element by the pressurized air (below 3 kgf/cm , 40 psi) for- ward and backward equally.

  • Page 226: Fuel Pre-Filter

    FUEL PRE-FILTER FUEL PRE-FILTER Inspect or drain the collection bowl of water daily Inspect or drain the collection bowl of water daily ※ and replace the element every 500 hours. and replace the element every 500 hours. (1) (1) Drain water Drain water Open bowl drain valve to evacuate water.

  • Page 227: Replacement Of Fuel Filter

    REPLACEMENT OF FUEL FILTER REPLACEMENT OF FUEL FILTER Clean the area around the filter head, remove the filter and clean the gasket surface. Replace the seal. Fully fill clean diesel fuel in the new filter. Apply engine oil on the gasket of filter when mounting, and tighten 1/2 to 3/4 turn more after the gasket touches the filter head.

  • Page 228: Bleeding The Fuel System

    BLEEDING THE FUEL SYSTEM BLEEDING THE FUEL SYSTEM Controlled venting is provided at the injection pump through the fuel drain manifold. Small amounts of air introduced by changing the fuel fil- ters or fuel injection pump supply line will be vent- ed automatically, if the fuel filter is changed in accordance with the instructions.
  • Page 229 (3) (3) Venting the high pressure lines Venting the high pressure lines NOT OK The pressure of the fuel in the line is The pressure of the fuel in the line is sufficient to penetrate the skin and cause sufficient to penetrate the skin and cause serious bodily harm.

  • Page 230: Hydraulic Oil Check

    FUEL FILLER PUMP FILTER FUEL FILLER PUMP FILTER Clean the filter periodically as followings. Clean the filter when it is required by visual inspection. Replace the filter when it is permanently dam- aged. Clean with fuel or compressed, water should not Clean with fuel or compressed, water should not ※...

  • Page 231: Filling Hydraulic Oil

    FILLING HYDRAULIC OIL FILLING HYDRAULIC OIL Pushing Position the machine as shown in the illustration on the right. Then stop engine. Relieve the pressure in the tank by pushing the top of the air breather. Remove the breather on the top of oil tank and fill the oil to the specified level.
  • Page 232 CLEAN SUCTION STRAINER CLEAN SUCTION STRAINER Clean suction stainer as follows. Remove the cover on the top of the oil tank. · Tightening torque : 6.9±1.4 kgf·m (50±10 lbf·ft) Pull out the strainer in the tank. Wash the suction strainer with gasoline or cleaning oil (mineral spirits).
  • Page 233 R E P L A C E M E N T O F H Y D T A N K A I R R E P L A C E M E N T O F H Y D T A N K A I R BREATHER ELEMENT BREATHER ELEMENT Relieve the pressure in the tank by pushing the...
  • Page 234 CHECK CHECK THE SWING REDUCTION GEAR OIL THE SWING REDUCTION GEAR OIL Pull out the dipstick and clean it. Insert it again. Pull out one more time to check the oil level and fill the oil if the level is not sufficient. 22007MI60 CHANGE SWING REDUCTION GEAR OIL CHANGE SWING REDUCTION GEAR OIL...
  • Page 235 SWING GEAR AND PINION SWING GEAR AND PINION Drain old grease Drain old grease (1) (1) Remove under cover of lower frame. ① Remove drain cover of lower frame. ② Remove filler cover of upper frame. ③ Operate full turn (360˚) of swing several times. ④...
  • Page 236 CHANGE OF THE TRAVEL REDUCTION GEAR OIL CHANGE OF THE TRAVEL REDUCTION GEAR OIL Raise the temperature of the oil by operating the machine first. Position the travel motor as shown in the illustra- tion and make sure the machine is on flat F i l ground.
  • Page 237 ADJUSTMENT OF TRACK TENSION ADJUSTMENT OF TRACK TENSION Serious injury or death can result from grease Serious injury or death can result from grease under pressure. Keep face, hands and body under pressure. Keep face, hands and body 90 ~ 110 away from the fitting valve.
  • Page 238 REPLACEMENT OF BUCKET REPLACEMENT OF BUCKET When knocking the pin in with a hammer, When knocking the pin in with a hammer, metal particles may fly and cause serious metal particles may fly and cause serious injury, particularly if they get into your eyes. injury, particularly if they get into your eyes.
  • Page 239 REPLACEMENT OF BUCKET TOOTH REPLACEMENT OF BUCKET TOOTH Timing of replacement Timing of replacement Check wearing condition as shown in the illus- ① tration and replace tooth point before adapter starts to wear. ② In case of excessive use and tooth adapter has worn excessively, replacement may become 1 Tooth 2 Tooth adapter...
  • Page 240 LUBRICATE PIN AND BUSHING LUBRICATE PIN AND BUSHING (1) (1) Lubricate to each pin of working device Lubricate to each pin of working device Lubricate the grease to the grease nipple according to the lubricating interval. Description Lubrication manifold at boom Boom cylinder pin (head) Lubrication manifold at arm Bucket cylinder pin (rod)

  • Page 241: Air Filter

    REPLACEMENT OF THE AIR COMPRESSOR'S REPLACEMENT OF THE AIR COMPRESSOR'S AIR FILTER AIR FILTER Loosen the air filter cap counterclockwise. Air filter Use pressurized air from the inside to the outside when cleaning the air filter. Reassemble by reverse order of disassembly. Please install the air inlet in the lower direction.

  • Page 242: Electrical System

    7. ELECTRICAL SYSTEM 7. ELECTRICAL SYSTEM WIRING, GAUGES WIRING, GAUGES 1) 1) Check regularly and repair loose or malfunctioning gauges when found. 13036MI29 2) 2) BATTERY BATTERY (1) (1) Clean Clean Wash the terminal with hot water if it is contam- ①...
  • Page 243 STARTING THE ENGINE WITH A BOOSTER CABLE STARTING THE ENGINE WITH A BOOSTER CABLE Follow these procedures when starting. (1) (1) Connection of booster cable Connection of booster cable Use the same capacity of battery for starting. Use the same capacity of battery for starting. ※...
  • Page 244 WELDING REPAIR WELDING REPAIR 4) 4) Before welding, follow the below procedure. Shut off the engine and remove the key. Disconnect ground cable from battery by master switch. Before carrying out any electric welding on the machine, the battery cables should be discon- nected and the connectors pulled out of the electronic control units (CMCU, etc).

  • Page 245: Air Conditioner And Heater

    8. AIR CONDITIONER AND HEATER 8. AIR CONDITIONER AND HEATER 1) 1) CLEANING AND REPLACEMENT OF OUTER CLEANING AND REPLACEMENT OF OUTER FILTER FILTER Always stop the engine before servicing. Always stop the engine before servicing. ※ Fresh air filter Move seat and console box to arrow direction using the adjust lever.
  • Page 246 Clean the recirculation filter using a pressurized air (below 2 kgf/cm , 28 psi) or washing with water. When using pressurized air, be sure to wear When using pressurized air, be sure to wear safety glasses. safety glasses. Dry off after washing with water. Dry off after washing with water.

  • Page 247: Troubleshooting Guide

    TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE 1. ENGINE 1. ENGINE This guide is not intended to cover every condition, however many of the more common possibilities are listed. Service Remark Trouble Add the oil to the specified level. The engine oil pressure lamp ·...

  • Page 248: Electrical System

    2. ELECTRICAL SYSTEM 2. ELECTRICAL SYSTEM Trouble Service Remark Work lamp does not glow brightly Check for loose terminals and open-circuit wiring. · or flickers even when engine runs Adjust belt tension. · at high idle. Battery charging lamp does not Check the alternator.

  • Page 249: Others

    3. OTHERS 3. OTHERS Trouble Service Remark Track slips out of place. · Adjust tension of track. Excessive wear of the sprocket. Bucket either rises slowly or not at · Add oil to specified level. all. Slow speed of travel, swing, ·...

  • Page 250: Hydraulic Breaker And Quick Clamp

    Make careful selection in consideration of oil quantity, pressure and striking force, to enable satisfied performance. When apply a breaker to the machine, consult your local dealer of HD Hyundai Construction Equipment for further explanation.

  • Page 251: Circuit Configuration

    One spool of the main control valve should be connected to the tank. Select the size of pipe required considering the back pressure. Shimless tube should be used for the piping. The hose and seal should be used HD Hyundai Construction Equipment genuine parts.

  • Page 252: Maintenance

    ★2 tained properly. Conventional hydraulic oil ★1 Inspect and maintain hydraulic oil, hydraulic oil HD Hyundai Construction Equipment ★2 return filter, pilot line filter element and drain fil- genuine long life hydraulic oil ter. ● Replace following filter at same time...

  • Page 253: Precaution While Operating The Breaker

    4. PRECAUTIONS WHILE OPERATING THE BREAKER 4. PRECAUTIONS WHILE OPERATING THE BREAKER DO NOT BREAK ROCK WHILE LOWERING DO NOT BREAK ROCK WHILE LOWERING As the breaker is heavy in comparison with buck- et, it must be operated slowly. If breaker is rapidly pushed down, working device may be damaged.
  • Page 254 BLANKS THRUST BLANKS THRUST Blank blows, which are impact on the chisel with- out contact with the object, are very harmful for the breaker. Always press the chisel down onto the material before starting the breaker. And stop STOP ! ! operation immediately as soon as the object has been broken.
  • Page 255 DO NOT WORK WHILE IN A SWING STATE DO NOT WORK WHILE IN A SWING STATE Do not work while swinging the upper structure. It cause oil leakage of the bend in the track shoe and rollers. Work Work 300A8OA59 Conversely, if thrust is excessive or breaking is performed with boom of the lower chassis raised as shown, the machine may suddenly tip toward...
  • Page 256 NEVER DRIVE THE CHISEL INTO THE GRO- NEVER DRIVE THE CHISEL INTO THE GRO- If the advance is too large and the chisel is not rocked to release the dust, the chisel will be driv- en into the material without breaking the material. This causes the chisel tip to glow red-hot and lose its hardness.
  • Page 257 To operate the breaker under water, compressed air must be supplied into the breaker, into the impact chamber of the front-head, prior to use. Consult your HD Hyundai Construction Equipment dealer for the underwater kit. DO NOT USE BREAKER TO CARRY BROKEN...
  • Page 258 NEVER USE THE CHISEL OR HYDRAULIC NEVER USE THE CHISEL OR HYDRAULIC BREAKER TO MOVE ROCKS OR OTHER BREAKER TO MOVE ROCKS OR OTHER OBJUCTS OBJUCTS The hydraulic breaker is not designed for this usage. Do not use the breaker or chisel to roll, push the object or reposition the lower chassis.

  • Page 259: Index

    INDEX INDEX Fuel filler pump filter --------------------------------------- 6-31 Fuel filter --------------------------------------------------------- 6-28 Accel dial switch ---------------------------------------------- 3-39 Fuel leakage --------------------------------------------------- 6-30 After engine start -------------------------------------------- Fuel system bleeding -------------------------------------- 6-29 Air breather element --------------------------------------- 6-34 Fuel tank --------------------------------------------------------- 6-26 Air cleaner filter ----------------------------------------------- 6-26 Fuse &...
  • Page 260 Radiator flushing ---------------------------------------------- 6-20 Undercarriage ------------------------------------------------ 2-43 Radio & USB player ----------------------------------------- 3-48 USB port -------------------------------------------------------- 3-54 RCV lever lubricate ------------------------------------------ 6-37 Recommended oils ----------------------------------------- 2-48 Relieving pressure ------------------------------------------- Warming up operation ----------------------------------- Reservoir tank ------------------------------------------------- 6-20 Warning lamps ----------------------------------------------- 3-11 Return filter ------------------------------------------------------ 6-33 Weight ------------------------------------------------------------ 2-15 RCV lever operating pattern ----------------------------- 4-28...

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