Hyundai R210W-9SMH Manual
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Hyundai R210W-9SMH Manual

Hyundai R210W-9SMH Manual

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R210W-9SMH
Material Handler
Service Instruction Manual
&
Parts Manual
This Instruction manual is introduced by HYUNDAI CONSTRUCTION EQUIPMENT
1 / 25

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Summary of Contents for Hyundai R210W-9SMH

  • Page 1 R210W-9SMH Material Handler Service Instruction Manual & Parts Manual This Instruction manual is introduced by HYUNDAI CONSTRUCTION EQUIPMENT 1 / 25...
  • Page 2 Hydraulic Elevating Cabin is also intended to improve working area visibility. HYUNDAI Two-piece Material Handler offers exceptional lift performance and range of operation. The purpose of this instruction manual is to provide the user with detailed information on how to operate, inspect, maintain and adjust 'Material Handler' and 'Elevating Cabin'.

  • Page 3: Table Of Contents

    CONTENTS 1. Cautions for Safe Operation 1-1. Basic Precautions _______________________________________04 1-2. Precautions for front attachment operation _________________________06 1-3. Emergency Lowering of Elevating Cabin __________________________09 1-4. Safety pin __________________________________________________10 2. Specifications 2-1. The name of each part ______________________________________ 11 2-2. Specifications _____________________________________________ 12 2-3.

  • Page 4: Cautions For Safe Operation

    Cautions for Safe Operation General Cautions _Safety notices in HYUNDAI instruction manuals follows ISO standard for safety warnings 1) ‘ Danger’ mark (red) indicates a hazardous situation which will result in death or serious injury, if it is not followed safety regulation.
  • Page 5 Cautions for Safe Operation Lifting capacities are based on the machine and the load both remaining level at all times. Never exceed the limited lifting spec stated in this instruction manual Operating speed Operate equipment as slowly as possible for safe operation. Quick movement of front attachment may lead object falling down or rollover accident.

  • Page 6: Precautions For Front Attachment Operation

    Cautions for Safe Operation 1-2 . Precautions for front Attachment Operation ‘ Danger’ Need to be careful when operating elevating cabin or front attachment Please be sure to keep safe operating position when operating front attachment or elevating cabin otherwise it may lead serious personal injury or death from a crash. ‘...
  • Page 7 Cautions for Safe Operation ‘ Danger’ Only drive the machine in a state of elevating cabin down & outrigger up ‘ Warning’ Only work the machine as below condition 7 / 25...
  • Page 8 Cautions for Safe Operation ‘ Warning’ Need to be careful when driving Do not drive machine on a slope. Machine may has a risk of falling over due to center of gravity change. 8 / 25...

  • Page 9: Emergency Lowering Of Elevating Cabin

    Cautions for Safe Operation ‘ 1-3. Emergency Lowering of Elevating Cabin Emergency condition; When the engine is shut down condition, Hydraulic system will be deactivated because hydraulic pump would not discharge the required oil to the system. In this case, cabin is able to be lowered by using emergency switch.

  • Page 10: Safety Pin

    Cautions for Safe Operation 1-4. Safety pin Safety pin will need to be used when repairing cabin elevating system. In any case of performing elevating system inspection & maintaining cabin elevating system, Please be sure safety pins are mounted on supporting hole properly. *Elevated Height : 2.0m ‘...

  • Page 11: The Name Of Each Part

    2-1. The name of each part 11 / 25...

  • Page 12: Specifications

    2-2. Specification 12 / 25...

  • Page 13: Lifting Capacities

    2-3. Lifting capacity 13 / 25...

  • Page 14: Elevating Cabin System Spec

    Elevating Cabin System Spec. 2-4. 3-6. Grapple Guide (MODEL : DMSG800) Max. Opening Overall Operating Closing Closing Excavator Description Capacity Opening Length Length Weight Force Width (B) Class Width (A) (H1) unit spec 1300 1800 1274 1617 1832 18~25 14 / 25...

  • Page 15: Operation Method

    - Remove any obstacles within the work scope. - Do not perform dangerous operations presented in this Manual. - Contact Hyundai Construction Equipment for remodeling of the equipment. After work - During maintenance and repair, guarantee stable working conditions and equipment.

  • Page 16: Control Lever, Joystick

    Operation Method 3-2) Control lever and Joystick Joystick travel pedal (LH/RH side) Joystick Control Level (LH-side) Joystick Control Level (RH-side) ( Button for Folding grapple ) ( Button for Unfolding grapple ) ( Emergency Switch ) 16 / 25...

  • Page 17: Elevating Cabin Operation

    Operation Method 3-3) Elevating cabin operation Emergency S/W Upward selection switch Downward selection switch Switch location: On the RH-Side of control console box Elevating operator cabin 1) Close the door and fasten the seat belt. 2) Lock the pilot safety lever. 3) Start the engine.

  • Page 18: Circuit Diagram

    Operation Method 4. Circuit Diagram 4-1) Hydraulic Circuit Diagram 18 / 25...

  • Page 19: Electric Circuit Diagram

    Operation Method 4-2) Electric Circuit Diagram 19 / 25...

  • Page 20: Inspection And Maintenance

    If an abnormality is discovered during operation or inspection, identify the cause and then perform maintenance work immediately. If the cause is unclear or there is a problem in the hydraulic unit, contact HYUNDAI CONSTRUCTION EQUIPMENT. 5-2. Inspection Method -. Be especially careful about safety.

  • Page 21: Periodic Inspection Of Important Parts

    Inspection and Maintenance 5-4. Periodic Inspection of Important Parts Periodic inspection must be conducted to secure safety during work and operation. Inspection Points 1) Injection of grease into each part 2) Deformation, damaging and abnormal noise of each part 3) Loosening, loss and falling of bolts, nuts and stoppers 4) Abrasion and damaging of pin, bush and pad 5) Operating status and oil leakage of hydraulic valve 6) Oil leakage of hydraulic cylinder and deformation and damaging of rod...

  • Page 22: Greasing

    Inspection and Maintenance 5-6. Greasing 22 / 25...
  • Page 23 23 / 25...
  • Page 24 24 / 25...

  • Page 25: Hyd Oil Level Check

    Inspection and Maintenance 5-7. Hyd oil level check 25 / 25...

  • Page 26: Parts Manual

    PARTS MANUAL MATERIAL HANDLER R210W-9SMH...
  • Page 27 CONTENTS CONTENTS CONTENTS CONTENTS R210W-9SMH (MATERIAL HANDLER) BOOM ASSY S010 - - - - - - - - - - - - - - - - - - - - - - - ARM ASSY S020 - - - - - - - - - - - - - - - - - - - - - - -...
  • Page 28 R210W-9SMH BOOM ASSY S010...
  • Page 29 BOOM ASSY R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK 1 61Q6-18010 BOOM ASSY 2 X172-183130 BUSHING-DIMPLE 3 Y020-090111 SEAL-DUST 4 S652-810002 NIPPLE-GREASE S010...
  • Page 30 R210W-9SMH ARM ASSY S020...
  • Page 31 ARM ASSY R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK 1 61Q6-28010 ARM ASSY 2 X171-163100 BUSHING-DIMPLE 3 X171-183110 BUSHING-DIMPLE 4 Y020-080011 SEAL-DUST 5 Y020-090111 SEAL-DUST 6 S651-810002 NIPPLE-GREASE S020...
  • Page 32 R210W-9SMH BOOM PIPING DETAIL A DETAIL B DETAIL C DETAIL D DETAIL E DETAIL F DETAIL G S030...
  • Page 33 BOOM PIPING R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK 1 31Q6-58010GG PIPE ASSY 2 31Q6-58020GG PIPE ASSY 3 31Q6-58030GG PIPE ASSY 4 31Q6-58040GG PIPE ASSY 5 31Q6-58050GG PIPE ASSY 6 31Q6-58060GG PIPE ASSY 7 31Q6-58070GG PIPE ASSY 8 31Q6-58080GG...
  • Page 34 R210W-9SMH ARM PIPING DETAIL A DETAIL B DETAIL C S040...
  • Page 35 ARM PIPING R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK 1 31Q6-68010GG PIPE ASSY 2 31Q6-68020GG PIPE ASSY 3 31Q6-68030GG PIPE ASSY 4 31Q6-68040GG PIPE ASSY 5 31Q6-68050GG PIPE ASSY 6 31Q6-68060GG PIPE ASSY 7 P910-086010 HOSE ASSY-ORFS&THD L=500 8 P910-086028 HOSE ASSY-ORFS&THD...
  • Page 36 R210W-9SMH GREASE PIPING 14 17 13 17 14 17 15 17 14 17 13 17 13 17 15 17 SECTION B-B DETAIL A 13 17 SECTION C-C DETAIL D S050...
  • Page 37 GREASE PIPING R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK 1 P840-042016 HOSE ASSY-SYNF&THD L=800 2 P840-042019 HOSE ASSY-SYNF&THD L=950 3 P840-042036 HOSE ASSY-SYNF&THD L=1800 4 P840-042042 HOSE ASSY-SYNF&THD L=2100 5 P620-043048 HOSE ASSY-THD L=2400 6 P840-042086 HOSE ASSY-SYNF&THD...
  • Page 38 R210W-9SMH BOOM MOUNT GROUP BOOM(S010) ARM(S020) S060...
  • Page 39 BOOM MOUNT GROUP R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK 1 61Q6-07210 PIN-JOINT 2 61Q6-07220 PIN-JOINT 3 61Q6-07230 PIN-JOINT 4 61Q6-00030 PIN-JOINT 5 61N6-11151 PIN-JOINT 6 61Q6-01600GG PIN-JOINT 7 61Q8-00310 PLATE 8 61Q8-00320 PLATE 9 61Q6-00320 STOPPER-PIN 10 61Q8-00140...
  • Page 40 R210W-9SMH MAIN PIPING KIT 3 28 29 19 24 19 32 19 32 18 32 27 30 15 34 35 17 31 12 13 9 23 16 25 S070...
  • Page 41 MAIN PIPING KIT R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK 1 XKBN-06566 VALVE 2 XKBN-06567 VALVE-SOLENOID 3 XKBN-06568 PIPE ASSY 4 XKBN-06569 BRACKET-VALVE 5 XKBN-06570 HOSE-P.D L=1190 6 XKBN-06571 HOSE-P.D L=1240 7 XKBN-06572 HOSE-OIL L=1050 8 XKBN-06573 HOSE-OIL...
  • Page 42 R210W-9SMH LIFTING CABIN 1 S080...
  • Page 43 LIFTING CABIN 1 R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK * XKBN-06583 CABIN ASSY-LIFTING SEE PS080~PS280 1 XKBN-06584 . CABIN ASSY-BASE 2 XKBN-06585 . SUPPORT ASSY 3 XKBN-06586 . LINK ASSY-UPPER 4 XKBN-06587 . LINK ASSY-UNDER S080...
  • Page 44 R210W-9SMH LIFTING CABIN 2 7 8 , 9 10 5 6 , S090...
  • Page 45 LIFTING CABIN 2 R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK * XKBN-06583 CABIN ASSY-LIFTING SEE PS080~PS280 1 XKBN-06588 . STEP ASSY-SIDE 2 XKBN-06589 . HANDLE 3 XKBN-06590 . COVER ASSY-UNDER 4 49Q6-72651 . COVER-UNDER 5 XKBN-00359 . BOLT-HEX 6 XKBN-06341 .
  • Page 46 R210W-9SMH LIFTING CABIN 3 2 3 , S100...
  • Page 47 LIFTING CABIN 3 R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK * XKBN-06583 CABIN ASSY-LIFTING SEE PS080~PS280 1 XKBN-06591 . PLATE 2 XKBN-06592 . BOLT-HEX 3 XKBN-06153 . WASHER S100...
  • Page 48 R210W-9SMH LIFTING CABIN 4 S110...
  • Page 49 LIFTING CABIN 4 R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK * XKBN-06583 CABIN ASSY-LIFTING SEE PS080~PS280 1 XKBN-06593 . BOLT-HEX 2 XKBN-06594 . WASHER 3 XKBN-06595 . BRACKET-URETHAN 4 XKBN-06657 . RUBBER-URETHANE 5 XKBN-06597 . BOLT-HEX 6 XKBN-06598 .
  • Page 50 R210W-9SMH LIFTING CABIN 5 S120...
  • Page 51 LIFTING CABIN 5 R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK * XKBN-06583 CABIN ASSY-LIFTING SEE PS080~PS280 1 XKBN-06600 . CYLINDER ASSY S120...
  • Page 52 R210W-9SMH LIFTING CABIN 6 S130...
  • Page 53 LIFTING CABIN 6 R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK * XKBN-06583 CABIN ASSY-LIFTING SEE PS080~PS280 1 XKBN-06601 . WASHER-PIN 2 XKBN-06602 . PIN ASSY 3 XKBN-06603 . WASHER 4 XKBN-03043 . BOLT-HEX S130...
  • Page 54 R210W-9SMH LIFTING CABIN (7) S140...
  • Page 55 LIFTING CABIN 7 R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK * XKBN-06583 CABIN ASSY-LIFTING SEE PS080~PS280 1 XKBN-06604 . WASHER-PIN 2 XKBN-06605 . PIN ASSY 3 XKBN-06603 . WASHER 4 XKBN-03043 . BOLT-HEX S140...
  • Page 56 R210W-9SMH LIFTING CABIN (8) S150...
  • Page 57 LIFTING CABIN 8 R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK * XKBN-06583 CABIN ASSY-LIFTING SEE PS080~PS280 1 XKBN-06604 . WASHER-PIN 2 XKBN-06605 . PIN ASSY 3 XKBN-06603 . WASHER 4 XKBN-03043 . BOLT-HEX S150...
  • Page 58 R210W-9SMH LIFTING CABIN 9 11 12 9 10 S160...
  • Page 59 LIFTING CABIN 9 R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK * XKBN-06583 CABIN ASSY-LIFTING SEE PS080~PS280 1 XKBN-06604 . WASHER-PIN 2 XKBN-06606 . PLATE-HOSE 3 XKBN-06607 . PLATE-HOSE 4 XKBN-06591 . PLATE 5 XKBN-06592 . BOLT-HEX 6 XKBN-06153 .
  • Page 60 R210W-9SMH LIFTING CABIN 10 S170...
  • Page 61 LIFTING CABIN 10 R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK * XKBN-06583 CABIN ASSY-LIFTING 1 XKBN-06608 . COVER-SIDE 2 XKBN-00359 . BOLT-HEX 3 XKBN-06341 . WASHER S170...
  • Page 62 R210W-9SMH LIFTING CABIN 11 S180...
  • Page 63 LIFTING CABIN 11 R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK * XKBN-06583 CABIN ASSY-LIFTING 1 XKBN-06609 . PIN-SAFETY S180...
  • Page 64 R210W-9SMH LIFTING CABIN 12 S190...
  • Page 65 LIFTING CABIN 12 R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK * XKBN-06583 CABIN ASSY-LIFTING SEE PS080~PS280 1 XKBN-06610 . HOSE ASSY S190...
  • Page 66 R210W-9SMH LIFTING CABIN 13 S200...
  • Page 67 LIFTING CABIN 13 R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK * XKBN-06583 CABIN ASSY-LIFTING SEE PS080~PS280 1 XKBN-06611 . HOSE ASSY S200...
  • Page 68 R210W-9SMH LIFTING CABIN 14 S210...
  • Page 69 LIFTING CABIN 14 R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK * XKBN-06583 CABIN ASSY-LIFTING 1 XKBN-06612 . HOSE ASSY L=2500 S210...
  • Page 70 R210W-9SMH LIFTING CABIN 15 S220...
  • Page 71 LIFTING CABIN 15 R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK * XKBN-06583 CABIN ASSY-LIFTING 1 XKBN-06612 . HOSE ASSY L=2500 S220...
  • Page 72 R210W-9SMH LIFTING CABIN 16 S230...
  • Page 73 LIFTING CABIN 16 R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK * XKBN-06583 CABIN ASSY-LIFTING SEE PS080~PS280 1 XKBN-06613 . HOSE ASSY L=1800 2 XKBN-06614 . HOSE ASSY L=1800 3 XKBN-06615 . HOSE ASSY L=2100 4 XKBN-06616 . HOSE ASSY...
  • Page 74 R210W-9SMH LIFTING CABIN 17 S240...
  • Page 75 LIFTING CABIN 17 R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK * XKBN-06583 CABIN ASSY-LIFTING SEE PS080~PS280 1 XKBN-06617 . HOSE ASSY L=1500 2 XKBN-06618 . HOSE ASSY L=1500 3 XKBN-06619 . HOSE ASSY L=1300 4 XKBN-06620 . HOSE ASSY...
  • Page 76 R210W-9SMH LIFTING CABIN 18 S250...
  • Page 77 LIFTING CABIN 18 R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK * XKBN-06583 CABIN ASSY-LIFTING SEE PS080~PS280 1 XKBN-06622 . HOSE ASSY L=1300 S250...
  • Page 78 R210W-9SMH LIFTING CABIN 19 S260...
  • Page 79 LIFTING CABIN 19 R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK * XKBN-06583 CABIN ASSY-LIFTING SEE PS080~PS280 1 XKBN-06623 . HOSE ASSY L=2000 2 XKBN-06624 . HOSE ASSY L=1000 3 XKBN-06625 . HOSE ASSY L=2000 S260...
  • Page 80 R210W-9SMH LIFTING CABIN 20 S270...
  • Page 81 LIFTING CABIN 20 R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK * XKBN-06583 CABIN ASSY-LIFTING SEE PS080~PS280 1 XKBN-06626 . HOSE ASSY L=2900 2 XKBN-06627 . HOSE ASSY L=1000 3 XKBN-04431 . HOSE ASSY L=1000 S270...
  • Page 82 R210W-9SMH LIFTING CABIN 21 S280...
  • Page 83 LIFTING CABIN 21 R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK * XKBN-06583 CABIN ASSY-LIFTING SEE PS080~PS280 1 XKBN-06623 . HOSE ASSY L=2000 2 XKBN-06624 . HOSE ASSY L=1000 3 XKBN-06625 . HOSE ASSY L=2000 S280...
  • Page 84 R210W-9SMH ADDITIONAL COUNTERWEIGHT ASSY MAIN COUNTERWEIGHT S290...
  • Page 85 ADDITIONAL COUNTERWEIGHT ASSY R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK * XKBN-06628 COUNTERWEIGHT ASSY 1 XKBN-06629 . COUNTERWEIGHT 2 XKBN-06630 . PLATE 3 XKBN-06631 . BOLT-HEX 4 XKBN-06632 . WASHER S290...
  • Page 86 ORAGNE GRAPPLE (DMSG800) R210W-9SMH 14 15 16 25 26 27 22 23 18 19 20 SECTION A SECTION B SECTION C SECTION D S300...
  • Page 87 ORANGE GRAPPLE (DMSG800) R210W-9SMH ITEM PART NO DESCRIPTION QTY SERIAL NO REMARK 1 XKBN-06633 CYLINDER ASSY 2 XKBN-06634 BODY ASSY 3 XKBN-06635 GRAB ASSY 4 XKBN-06636 JOINT-CENTER 5 XKBN-06637 EXTENSION-ARM 6 XKBN-06638 BOLT-STAY 7 XKBN-06639 WASHER-SPRING 8 XKBN-06640 BEARING-SWING 9 XKBN-06641...
  • Page 88 NUMERICAL PART INDEX PART NO PAGE ITEM PART NO PAGE ITEM PART NO PAGE ITEM 31E7-01711 S030 19 61Q6-00030 S060 4 S017-20030D S060 31E7-01750 S030 20 61Q6-00320 S060 9 S035-082026 S050 31M6-65100 S030 15 61Q6-01600GG S060 6 S035-082526 S070 31M6-65100 S040 15 61Q6-07210 S060...
  • Page 89 NUMERICAL PART INDEX PART NO PAGE ITEM PART NO PAGE ITEM PART NO PAGE ITEM XKBN-03043 S130 4 XKBN-06578 S070 13 XKBN-06595 S110 XKBN-03043 S140 4 XKBN-06579 S070 14 XKBN-06597 S110 XKBN-03043 S150 4 XKBN-06580 S070 30 XKBN-06598 S110 XKBN-03092 S070 15 XKBN-06581 S070...
  • Page 90 NUMERICAL PART INDEX PART NO PAGE ITEM PART NO PAGE ITEM PART NO PAGE ITEM XKBN-06627 S270 2 Y470-160000 S030 XKBN-06628 S290 XKBN-06629 S290 XKBN-06630 S290 XKBN-06631 S290 XKBN-06632 S290 XKBN-06633 S300 XKBN-06634 S300 XKBN-06635 S300 XKBN-06636 S300 XKBN-06636 S300 XKBN-06637 S300 XKBN-06638...

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