Subscribe to Our Youtube Channel
Related Manuals for Aptiv APEX 280
Summary of Contents for Aptiv APEX 280
- Page 1 ASSEMBLY MANUAL for PRE-ASSEMBLY 35609857-CUS72-S01 Rev. 01 APEX 280 Female Connector 4 Way 180 ° Female Connector APEX 280 Terminal System (Sealed) April 2023 Issued by STC Shanghai, China STC Chennai, India...
- Page 2 The information contained in these assembly instructions is subject to alteration without prior notice and does not represent any obligation on the part of APTIV. All the information is correct at time of releasing. Reprinting or translation is not permitted without written permission from APTIV.
- Page 3 Assembly Manual APEX 280 Female Connector 4 Way 180 Deg Connection System APEX 280 Terminal System (Sealed) TABLE OF CONTENTS PRE–ASSEMBLY SECTION ASSEMBLY OF THE FEMALE/MALE CONNECTOR View of Versions List of Components & Exploded View Step 1 – Mate Cable Seal And Cable retainer Together Step 2 –...
- Page 4 Assembly Manual APEX 280 Female Connector 4 Way 180 Deg Connection System APEX 280 Terminal System (Sealed) ASSEMBLY ASSEMBLY OF THE FEMALE CONNECTOR APEX 280 Female Connector 4 Way 180 ° Female Connector Contact at (Add Technical Center): Add Contact Name & Phone Number Aptiv.com...
- Page 5 Assembly Manual APEX 280 Female Connector 4 Way 180 Deg Connection System APEX 280 Terminal System (Sealed) ASSEMBLY VIEW OF INDEXES 8 mm 8 mm Code A Code B 9.5 mm 9.5 mm Code C Code D THIS CONNECTION SYSTEM HAS MULTIPLE CONFIGURATIONS, WHICH DIFFER IN THE INDEXING AND COLOR.
- Page 6 Assembly Manual APEX 280 Female Connector 4 Way 180 Deg Connection System APEX 280 Terminal System (Sealed) ASSEMBLY LIST OF COMPONENTS & EXPLODED VIEW QUANTITY COMPONENTS ASSEMBLY 180DEG FEMALE CONNECTOR INNER FERRULE OUTER FERRULE CABLE SEAL CABLE RETAINER APEX 2.8 CRIMPING TERMINALS...
- Page 7 Assembly Manual APEX 280 Female Connector 4 Way 180 Deg Connection System APEX 280 Terminal System (Sealed) ASSEMBLY STEP 1 – IDENTIFY THE AREA TO INSERT THE CABLE SEAL STEP COMPLETE Contact at (Add Technical Center): Add Contact Name & Phone Number Aptiv.com...
- Page 8 Assembly Manual APEX 280 Female Connector 4 Way 180 Deg Connection System APEX 280 Terminal System (Sealed) ASSEMBLY STEP 2 – PARTIALLY STRIP THE CABLE AND PLACE IT INTO THE SEAL AND CABLE RETAINER INSERT THE CABLES INTO THE CABLE RETAINER AND...
- Page 9 Assembly Manual APEX 280 Female Connector 4 Way 180 Deg Connection System APEX 280 Terminal System (Sealed) ASSEMBLY STEP 3A – INSERT FERRULE SLIDE INNER FERRULE OVER OUTER JACKET STEP COMPLETE STEP 3B – INSERT FERRULE REMOVE THE PARTIALLY STRIPPED INSULATION...
- Page 10 Assembly Manual APEX 280 Female Connector 4 Way 180 Deg Connection System APEX 280 Terminal System (Sealed) ASSEMBLY STEP 3C – INSERT FERRULE 21.5±0.3mm 4.5±0.3mm 9±0.3mm Cable size(mm2): 2.5 22.5±0.3mm 4.5±0.3mm 9±0.3mm Cable size(mm2): 4 5 6 Contact at (Add Technical Center): Add Contact Name & Phone Number Aptiv.com...
- Page 11 Assembly Manual APEX 280 Female Connector 4 Way 180 Deg Connection System APEX 280 Terminal System (Sealed) ASSEMBLY STEP 4A – CRIMP TERMINALS TO CONDUCTORS REMOVE INSULATION AND CRIMP TERMINALS, REFER TO THE LATEST ASSEMBLY DRAWING FOR DETAILS STEP COMPLETE Contact at (Add Technical Center): Add Contact Name &...
- Page 12 Assembly Manual APEX 280 Female Connector 4 Way 180 Deg Connection System APEX 280 Terminal System (Sealed) ASSEMBLY STEP 4B – CRIMP TERMINALS TO CONDUCTORS FLARE THE BRAIDED SHIELD , THEN SLIDE THE OUTER FERRULE ONTO THE CABLE STEP COMPLETE Contact at (Add Technical Center): Add Contact Name &...
- Page 13 Assembly Manual APEX 280 Female Connector 4 Way 180 Deg Connection System APEX 280 Terminal System (Sealed) ASSEMBLY STEP 5 – POSITIONING AND INSERTING OUTER FERRULE Position Fixture STEP COMPLETE Contact at (Add Technical Center): Add Contact Name & Phone Number Aptiv.com...
- Page 14 Assembly Manual APEX 280 Female Connector 4 Way 180 Deg Connection System APEX 280 Terminal System (Sealed) ASSEMBLY STEP 6 – CRIMP FERRULE POSITION THE FERRULES IN PLACE , REFER TO THE LATEST ASSEMBLY DRAWING FOR DIMENSIONS AND CRIMP THE FERRULES STEP COMPLETE 28±0.2mm...
- Page 15 Assembly Manual APEX 280 Female Connector 4 Way 180 Deg Connection System APEX 280 Terminal System (Sealed) ASSEMBLY STEP 6 – CRIMP FERRULE Cable size(mm2) Height 1.80 2.10 2.35 Core crimp Width 2.85 3.70 4.15 Height 3.20 3.70 4.50 Insulation crimp Width 3.30...
- Page 16 Assembly Manual APEX 280 Female Connector 4 Way 180 Deg Connection System APEX 280 Terminal System (Sealed) ASSEMBLY STEP 7 – INSERTING TERMINAL ASSEMBLY TO FEMALE CONNECTOR PUSH THE TERMINAL INTO FEMALE CONNECTOR VERIFY CLICK ON BOTH SIDES PROPER ORIENTATION OF...
- Page 17 Assembly Manual APEX 280 Female Connector 4 Way 180 Deg Connection System APEX 280 Terminal System (Sealed) ASSEMBLY STEP 8 – INSERTING SECONDARY LOCK TO FEMALE CONNECTOR PUSH THE SECONDARY LOCK INTO FEMALE CONNECTOR VERIFY CLICK ON BOTH SIDES FEMALE HARNESS ASSEMBLY- COMPLETED STEP COMPLETE Contact at (Add Technical Center): Add Contact Name &...
- Page 18 Assembly Manual APEX 280 Female Connector 4 Way 180 Deg Connection System APEX 280 Terminal System (Sealed) ASSEMBLY FEMALE CONNECTOR ASSEMBLY – COMPLETED Contact at (Add Technical Center): Add Contact Name & Phone Number Aptiv.com Assembly Manual - 35609857-CUS72-S01...
- Page 19 Assembly Manual APEX 280 Female Connector 4 Way 180 Deg Connection System APEX 280 Terminal System (Sealed) REVISIONS Rev. Change Description Drafter Check Date Initial Creation Abhinandh P April.03.2023 Contact at (Add Technical Center): Add Contact Name & Phone Number Aptiv.com...
Need help?
Do you have a question about the APEX 280 and is the answer not in the manual?
Questions and answers