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APT -5 Service Manual

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APT-5
Service Manual

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Summary of Contents for APT APT-5

  • Page 1 APT-5 Service Manual...
  • Page 2 APT-5 - Service Manual Rev. March 2022 en...

  • Page 3: Table Of Contents

    Table of contents System components and details General Maintenance and Inspections Spare parts replacement Installation of Stand Assembly Fault finding Spare parts List of Tool Types NOTE: Design details may change without notice APT-5 - Service Manual Rev. March 2022 en...
  • Page 4 APT-5 - Service Manual Rev. March 2022 en...

  • Page 5: System Components And Details

    1. SYSTEM COMPONENTS AND DETAILS 1.1. APT-5 unit (Figure 1) 1. Operator panel 2. Angle release knob 3. Angle securing knob (hidden) 4. Crank-arm 5. Power input socket 6. Heart Rate receiver input socket Figure 1 1.2. Components (Figure 2) 1.
  • Page 6 APT-5 - Service Manual Rev. March 2022 en...

  • Page 7: General Maintenance And Inspections

    On a regular basis check that all screws and components are fastened tightly. • Ensure that the anti-slip pads under the base are always kept clean. CAUTION: If any damage is detected – do not use APT-5. Please contact your authorized dealer. Only authorized personnel may carry out repairs. 1.4. Cleaning instructions •...

  • Page 8: Replacement Instructions

    2. REPLACEMENT INSTRUCTIONS CAUTION: Disconnect Power Supply unit before replacement of any part of the APT-5. For safe disconnection of the APT-5 always take the mains plug out of the wall socket before removing the connector from the APT- 5 power socket.
  • Page 9 D) from sockets on rear side of Control Panel 3. Connect Control Cable and Heart Rate Connector Cable securely to new Control Panel 4. Secure Control Panel (4-B) with Screws (4-A) NOTE: Do not over-tighten Screws Figure 4 APT-5 - Service Manual Rev. March 2022 en...
  • Page 10 5. Remove four Nuts (5-E) that secure Gear Motor to APT-5 body. 6. Lift out Gear Motor with crank-arms (5-F) 7. Secure new Gear Motor (5-F) to APT-5 body with four Nuts (5-E) NOTE: Ensure that Wires do not get Figure 5 'pinched' under Motor.
  • Page 11 AC/Power Cable Connectors (7-F) 5. Remove Nuts (7-G) connecting Power PCB (7-H) to APT-5 body 6. Lift Power PCB (7-H) from APT-5 body, replace with new one and secure with Nuts (7-G) 7. Connect to sockets/tabs on Power PCB a.
  • Page 12 Kit Number A0-00-5-014 Fuse 10A Kit Number A0-00-5-015 Tool Allen Key 2 mm 1. Place APT-5 in flat position upside-down on clean table 2. Remove Underbody cover, see 3.1 3. Remove Fuse (A = 1.25A, B = 10A) 4. Place new Fuse 5.
  • Page 13 Tools: Allen Key 2 mm Allen Key 2.5 mm (Ball-end) Loctite Adhesive # 262 (8219) 1. Secure APT-5 in flat position upside- down on clean table 2. Remove Underbody cover, see 3.1 3. Carefully disconnect DC Cable Connect- ors (8-A) and AC/Power Cable Connect-...
  • Page 14 2.6. Control Cable Kit Number: A0-00-5-008 Tools: Allen Key 2 mm 1. Place APT-5 in flat position upside-down on clean table 2. Remove Underbody cover, see 3.1 3. Disconnect Control Cable Connectors from sockets on Control Panel (9-A) and Power PCB (9-B) 4.
  • Page 15 2.7. Power Cable (+ Male Plug) Kit Number: A0-00-5-011 Tools: Allen Key 2 mm Philips #2 Screwdriver Open End Wrench 19 mm 1. Place APT-5 in flat position upside-down on clean table. 2. Remove Underbody Cover, see 3.1 3. Disconnect Power Connector...
  • Page 16 2.8. Heart Rate Connector + Cable Kit Number: A0-00-5-009 Tools: Allen Key 2 mm Needle Nosed Pliers 1. Place APT-5 in flat position upside-down on clean table. 2. Remove Underbody Cover, see 3.1 3. Disconnect Cable Connector (11-A) from socket on Control Panel 4.
  • Page 17 Kit Number: A0-00-5-012 Tools: Allen Key 2 mm Screwdriver Long Nosed Pliers 1. Place APT-5 in flat position upside-down on clean table 2. Remove Underbody Cover, see 3.1 3. Slightly unscrew Screws (12-A) and disconnect Cable Terminals (12-B) from Stop Switch Body (12-C)
  • Page 18 1. Remove Screw (13/14-A) from underside Figure 13 of Base Support 2. Pull off Support from Base tube 3. Replace with new Base Support 4. Secure Base Support with Screw (13/14- Figure 14 APT-5 - Service Manual Rev. March 2022 en...
  • Page 19 Long Nosed Pliers Loctite Adhesive #242 (1312) NOTE: These instructions can also be fol- lowed to transfer an APT-5 unit from a base to a stand or the other way round. 1. Place APT-5 in flat position upside-down on table 2.
  • Page 20 Control Panel assembly b. Under-body cover c. Gear Motor with crank-arms d. Power PCB e. Transformer Circuit Board Base from APT-5 body 2. Assemble components on new body in reverse order. APT-5 - Service Manual Rev. March 2022 en...
  • Page 21 Loctite #242 Adhesive Rod 130 cm with securing clip Wrench 10 mm Open End Wrench 17 mm 1. Remove APT-5 from Stand, see instruc- tion 3.12 2. Remove the Transformer (16-A) held in place with “Velcro” patches. 3. Open three Screws (16-B) and remove Transformer Holder (16-C) and Washers (16-D).
  • Page 22 17. Secure Transformer Holder (16-C) to Trolley (16-N) with three Screws (16-C) and Washers (16-D) 18. Place Transformer (16-A) on Holder (16- C) and secure with Velcro patches. 19. Reassemble APT-5 on Stand APT-5 - Service Manual Rev. March 2022 en...
  • Page 23 1. Remove old Straps 2. Insert new Straps. NOTE: Ensure that the 50 cm strap is in the rear slots (Figure 19-A) and the 40 cm strap in the front slots (Figure 19-B) Figure 19 APT-5 - Service Manual Rev. March 2022 en...

  • Page 24: Installation Of Stand Assembly

    10. Adjust the four floor guides (20-F) to level and stabilize the base 11. Adjust height of APT by releasing the locking pin on the left hand side; secure positioning by tightening the knob on the right hand side NOTE: Inside the Vertical Frame is a spring that pulls the APT upwards.

  • Page 25: Fault Finding

    4. FAULT FINDING Tzora Active Systems provides for profound training in Fault Finding to the major distributors of the APT-5. Please contact the authorized Tzora Distributor in your country or Tzora for more information. 5. SPARE PARTS LIST Part Number...

  • Page 26: List Of Tool Types

    Open End Wrench 19 mm Silicone Heat-sink Compound For safety and for warranty assurance reasons, any modifications and repair of the APT-5 or its components must be performed exclusively by authorized personnel and exclusively with original spare parts. The APT-5 Active Passive Trainer and its accessories have been designed and manufactured in accordance...

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