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ShadeLab LEAF Assembly And Installation Manual

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Summary of Contents for ShadeLab LEAF

  • Page 1 Assembly and installation manual...
  • Page 2 | ASSEMBLY AND INSTALLATION...

  • Page 3: Table Of Contents

    3 - TECHNICAL ASSEMBLY TABLES AND DIAGRAMS .....page 8 3.1 - Cutting size tables ............... page 8 3.2 - Motor table ................. page 9 3.3 - Leaf technical sheets ..............page 10 4 - LEAF COMPONENTS AND DIAGRAMS ........page 12 4.1 - Configurations and installations ..........page 12 4.2 - Awning components ..............

  • Page 4: Introduction

    SHADELAB reserves the right to update the production and the respective manuals, without being obliged to update the previous production and manuals. SHADELAB reserves all rights to this manual: no total or partial reproduction is al- lowed without authorisation in writing.

  • Page 5: Assembly And Installation Equipment

    1.3 - Assembly and installation equipment To ensure that the mechanical and textile parts are correctly assembled and installed and that the finished product operates perfectly, the following equipment is required: » electric and pneumatic screwdriver; » complete set of tools; »...

  • Page 6: Safety

    IMPORTANT SHADELAB guarantees the EC marking only for products supplied by the company itself. If any parts have to be replaced with other components not guaranteed by SHADELAB, the product guarantee will automatically become void and SHADELAB shall not answer for any malfunctions of the product.

  • Page 7: Working Environment

    ATTENTION As regards personal safety, installation must be performed in observance of Decree of the President of the Republic 164/56 and Legislative Decree 494/96. IMPORTANT During the operations described in this manual, make sure that ONLY qualified person- nel enter the work area (see Para. 1.2 “Personnel requirements”). ATTENTION If the awning is installed on a floor higher than the ground floor, the person cleaning the awning must pay greater attention to the risk of falling.

  • Page 8: Technical Assembly Tables And Diagrams

    END PIECES L-35 FABRIC End pieces - 20 Tab. 2 * this measurement varies according to the inclination of the awning; consult the excel file received from SHADELAB. Version 3 Cutting length CUTTING LENGTH PART measurements in [mm] PROJECTION SIDE GUIDE...

  • Page 9: Motor Table

    Width side guide + 330 FABRIC End pieces - 20 Tab. 4 * this measurement varies according to the inclination of the awning; consult the excel file received from SHADELAB. 3.2 - Motor table Motor Cutting length CUTTING LENGTH PART...

  • Page 10: Leaf Technical Sheets

    3.3 - Leaf technical sheets Version 1 Version 2 Version 3 | ASSEMBLY AND INSTALLATION...
  • Page 11 Version 4 Foot Wall/Ceiling bracket | ASSEMBLY AND INSTALLATION...

  • Page 12: Leaf Components And Diagrams

    4 - LEAF PARTS AND DIAGRAMS 4.1 - Configurations and installations Variable height installation (option without precedents) Inclined installation max 20° 20° maximum inclination Installation: wall/wall wall/ceiling ceiling/ceiling RECOMMENDED SIZES: width 500 cm - projection 500 cm - height 300 cm...

  • Page 13: Awning Components

    4.2 - Awning components In the system supplied by SHADELAB the customer will find the following compo- nents already preassembled: » Cord lock handle (see ref. 1, fig. 1-2-3); » Leaf column profile (see ref. 2, fig. 1-2-3-4); » Leaf guide profile (see ref. 3, fig. 1-2-3-4);...
  • Page 14 Version 1 fig. 1 | ASSEMBLY AND INSTALLATION...
  • Page 15 Version 2 fig. 2 fig. 2 Version 3 fig. 3 | ASSEMBLY AND INSTALLATION...
  • Page 16 Version 4 fig. 4 | ASSEMBLY AND INSTALLATION...

  • Page 17: Assembly Material

    4.3 - Assembly material The following wrenches must be used to assemble the LEAF awning: » Hex wrenches (see ref. 1, fig. 5): 3, 5, 6; » Riveter. fig.5 4.4 - Installation material The following anchors must be used to assemble the LEAF awning: »...

  • Page 18: Awning Assembly

    5 - AWNING ASSEMBLY 5.1 - Assembly version 1 IMPORTANT Before starting assembly, the person appointed to do the job must have cut the pieces to suit the size of the awning that is to be obtained (see tab. para 3.1). Prepare the pieces required to assemble the column: - column profile (see ref.
  • Page 19 ATTENTION Firmly fix the top (see ref. 7 fig. 10) with all the other screws. fig. 10 Push the foot cover (see ref. 8 fig. 11) into the column profile (see ref. 9 fig. 11). fig. 11 Push the foot hub (see ref. 10 fig. 12) into the profile (see ref.
  • Page 20 Complete assembly of the guide by attaching the second fitting; perform the above opera- tions (fig. 13 to fig. 15) for each guide to as- semble. fig. 15 Attach the fabric support profiles (see ref. 14 fig. 16) to the fabric (see ref. 15 fig. 16). fig.
  • Page 21 Secure all the mobile trolleys (see ref. 21 fig. 20) to the tape using the screws. ATTENTION Before performing the same operation on the opposite side, insert the cord lock plate (see ref. 22 fig. 20) into the fabric support profile. fig.

  • Page 22: Assembly Version

    5.2 - Assembly version 2 Version 2 comprises two columns and three guides. For the two columns and the first guide refer to the version 1 instructions from fig. 6 to fig. 15. For the other two guides follow the instructions shown below. IMPORTANT Before starting assembly, the person appointed to do the job must have cut the pieces to suit the size of the awning that is to be obtained (see tab.

  • Page 23: Assembly Version

    5.3 - Assembly version 3 In version 3 the bearing structure comprises just two guides complete with two wall/ ceiling kits each; to assemble the two guides see figs. 24 and 25. IMPORTANT Before starting assembly, the person appointed to do the job must have cut the pieces to suit the size of the awning that is to be obtained (see tab.

  • Page 24: Assembly Version

    5.4 - Assembly version 4 Version 4 comprises two columns and five guides; it is a leaf version 2 with a further two guides. To assemble the two guides follow the instructions below. IMPORTANT Before starting assembly, the person appointed to do the job must have cut the pieces to suit the size of the awning that is to be obtained (see tab.

  • Page 25: Packing/Unpacking And Transport

    6 - PACKING/UNPACKING AND TRANSPORTING THE AWNING 6.1 - Packing After assembly, the awning must be packed together with all its components. IMPORTANT Good quality packaging must be used in order to protect the awning from knocks and damage to its main components. IMPORTANT During packing it is necessary to pay particular attention to the delicate parts of the awning (for example, the fabric);...

  • Page 26: Installation

    7 - INSTALLING THE AWNING Before beginning, the qualified operator must be aware of certain pieces of informa- tion that are indispensable for successful installation: » size of the awning; » size of the foot and brackets; » side of the awning where the open/close command (manual or motorised) is located; »...
  • Page 27 Assemble the second guide. fig. 31 Assemble the third guide. fig. 32 Assemble the fourth guide. fig. 33 Mark the positions of the columns on the floor and make sure the diagonals are the right length and the surface is perfectly level. ATTENTION The stability of the structure is only guaran- teed if the fixing surface is rigid;...
  • Page 28 Attach the complete fabric to the structure, inserting the mobile trolleys from underneath into the cavities in the guide fittings. fig. 36 ATTENTION Before moving the awning secure the two fixed trolleys by tightening the dowel (see ref. 38 fig. 37). fig.
  • Page 29 Fix the last drive head (see ref. 42 fig. 41) in the side chosen for the open/close command. fig. 41 Attach one end of the cord to the cord lock (see ref. 43 fig. 42). Pass the cord over the drive head on the opposite side of the open/ close command (see ref.
  • Page 30 - plugs on the guide (see ref. 48 fig. 46). fig. 46 Open and close the awning a couple of times and check that the tape is perfectly taut when the awning is open. Mount the cord handle. fig. 47 | ASSEMBLY AND INSTALLATION...

  • Page 31: Installation Version

    7.2 - Installation version 2 Position the two columns with a guide profile (see fig. 28-29-30). Attach the first inclined guide to the column as shown in the figure. Attach the wall/ceiling bracket to the anchor surface. fig. 48 Complete assembly of the structure by at- taching the second guide (see ref.

  • Page 32: Installation Version

    7.3 - Installation version 3 Fix the two guides (see ref. 50 fig. 51) at the required height and distance, making sure the remain parallel. fig. 51 Assemble the fabric and drive heads as per version 1. Make sure the awning fully opens and closes.

  • Page 33: Installation Version

    7.4 - Installation version 4 Assemble the two columns (see ref. 51 fig. 53) with the first three guides (see ref. 52 fig. 53) as described in version 2, thus obtain- ing the bearing structure of the awning. The other two guides will be added later to help the fabric slide.
  • Page 34 Fix the second fabric support guides and then assemble the fabric and drive heads. Make sure the awning fully opens and closes. fig. 57 | ASSEMBLY AND INSTALLATION...

  • Page 35: Optional Accessories

    8 - OPTIONAL AWNING ACCESSORIES 8.1 - drive system Insert two motor cord lock plates on each side of the roller tube (see ref. 55 fig. 58). fig. 58 Insert the cap with hole (see ref. 56 fig. 59) on the side opposite the command. fig.
  • Page 36 Attach the plate with removable pin (see ref. 60 fig. 62) to the second bracket of the drive kit (see ref. 61 fig. 62). fig. 62 Attach the drive kit complete with motor plate (see ref. 62 fig. 63), from the command, on the lateral guide (see ref.
  • Page 37 Position and fix the drive head on the guide opposite the motor side. ATTENTION Observe the indicated minimum distances (see fig. 67). fig. 67 Position the motor cord lock plate (see ref. 65 fig. 68) at the distance indicated in the figure. Mark the position of the cord lock plate (see ref.
  • Page 38 Secure the second cord end (see ref. 70 fig. 72) and switch on the motor in the opposite direction until the upper part of the cord is aligned with the drive head. Repeat the above operations on the other side. fig.
  • Page 39 Open the awning and ensure it reaches its opening and closing travel stops. Make sure that the configuration of the cords with the awning open is the same as that shown in the figure. fig. 77 ASSEMBLY AND INSTALLATION...

  • Page 40: Canopy

    (see ref. 74 fig. 79). fig. 79 Position the canopy brackets as shown in the figure (for maximum distances see para 3.3 “Leaf technical sheets”). fig. 80 Fix the canopy profile (see ref. 75 fig. 81) inserting the self-tapping screws over the profiles.
  • Page 41 Long trolley The long trolley allows the fabric to be in- clined on one side on a horizontal structure. fig. 82 Multi-unit at different heights The cap (see ref. 76 fig. 83) can be attached at different heights in order to allow the awn- ings to slide at different levels.

  • Page 42: Adjusting The Awning

    9 - ADJUSTING THE AWNING Once the awning has been assembled, check that all the components have been cor- rectly fitted as follows: » Perform 2-3 awning opening/closing cycles. » Adjust any components preventing the awning from opening and closing correctly and smoothly (cords).
  • Page 43 MOTOR-OPERATED AWNING Without electronic control unit PROBLEMS CAUSES REMEDIES The awning jams during open- Guides not parallel Contact the Technical Assistance ing/closing service Cord off pulley Put the cord back into the pulley groove The awning does not roll up Incorrect limit switch Contact the Technical Assistance completely...
  • Page 44 NOTES | ASSEMBLY AND INSTALLATION...
  • Page 45 Art direction Technical contents TECHNOLAB Printing COMBIGRAF Last revision: 06.2011 Printed in Italy 06.2011...
  • Page 46 Lazio, 42 31045 Motta di Livenza (TV) - Italy t: +39 0422 1786080 f: +39 0422 1788073 info@shadelab.it www.shadelab.it...

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