Related Manuals for EWM PRL RMT301G
Summary of Contents for EWM PRL RMT301G
- Page 1 Operating instructions Test and alignment gauge PRL RMT301G 099-029950-EW501 Observe additional system documents! 22.11.2023...
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Page 2: General Instructions
+49 2680 181-0. A list of authorised sales partners can be found at www.ewm-group.com/en/specialist-dealers. Liability relating to the operation of this equipment is restricted solely to the function of the equipment. No other form of liability, regardless of type, shall be accepted. -
Page 3: Table Of Contents
3.3.1 Warranty ....................... 11 3.3.2 Service documents (spare parts) ................. 11 4 Machine description – quick overview ..................12 PRL RMT301G ........................12 5 Design and function ........................13 Transport and installation ....................13 5.1.1 Ambient conditions ....................13 Mounting of the baseplate ....................14 Functional characteristics .................... -
Page 4: For Your Safety
For your safety Notes on using these operating instructions For your safety Notes on using these operating instructions DANGER Working or operating procedures which must be closely observed to prevent imminent serious and even fatal injuries. • Safety notes include the "DANGER" keyword in the heading with a general warning symbol. •... -
Page 5: Explanation Of Icons
For your safety Explanation of icons Explanation of icons Symbol Description Symbol Description Indicates technical aspects which the Activate and release / Tap / Tip user must observe. Switch off machine Release Switch on machine Press and hold Incorrect / Invalid Switch Correct / Valid Turn... -
Page 6: Safety Instructions
For your safety Safety instructions Safety instructions WARNING Risk of accidents due to non-compliance with the safety instructions! Non-compliance with the safety instructions can be fatal! • Carefully read the safety instructions in this manual! • Observe the accident prevention regulations and any regional regulations! •... - Page 7 For your safety Safety instructions WARNING Risk of injury due to improper clothing! During arc welding, radiation, heat and voltage are sources of risk that cannot be avoided. The user has to be equipped with the complete personal protective equipment at all times.
- Page 8 For your safety Safety instructions CAUTION Smoke and gases! Smoke and gases may lead to shortness of breath and poisoning! The ultraviolet radia- tion of the arc may also convert solvent vapours (chlorinated hydrocarbon) into poiso- nous phosgene. • Ensure sufficient fresh air! •...
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Page 9: Transport And Installation
For your safety Transport and installation CAUTION Obligations of the operator! The respective national directives and laws must be complied with when operating the machine! • Implementation of national legislation relating to framework directive 89/391/EEC on the int- roduction of measures to encourage improvements in the safety and health of workers at work and associated individual guidelines. - Page 10 For your safety Transport and installation CAUTION Risk of accidents due to supply lines! During transport, attached supply lines (mains leads, control cables, etc.) can cause risks, e.g. by causing connected machines to tip over and injure persons! • Disconnect all supply lines before transport! Risk of tipping! There is a risk of the machine tipping over and injuring persons or being damaged itself during movement and set up.
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Page 11: Intended Use
RMT301G 45° Documents which also apply 3.3.1 Warranty For more information refer to the "Warranty registration" brochure supplied and our information regarding warranty, maintenance and testing at www.ewm-group.com! 3.3.2 Service documents (spare parts) WARNING No improper repairs and modifications! To prevent injuries and damage to the machine, only competent personnel (authorised service personnel) are allowed to repair or modify the machine. -
Page 12: Machine Description - Quick Overview
Machine description – quick overview PRL RMT301G Machine description – quick overview PRL RMT301G The illustration serves as an example only. Figure 4-1 Item Symbol Description Clamping nut Probe Bore ( 9 mm) Fastening of the baseplate Holder Probe Baseplate... -
Page 13: Design And Function
Design and function Transport and installation Design and function Transport and installation CAUTION Transport! The display stand is fundamentally not suitable for transport using a crane or a fork-lift truck! The stand may tip over during transport and cause personal injury! •... -
Page 14: Mounting Of The Baseplate
Design and function Mounting of the baseplate Mounting of the baseplate CAUTION Risk of tipping over! If the assembly / fastening is not correct, the alignment gauge may tip or fall during use and cause injuries. • Attach the product to the baseplate on a flat and solid surface (workbench or similar) using M8 through-bolts! The illustration serves as an example only. -
Page 15: Functional Characteristics
Design and function Functional characteristics Functional characteristics 5.3.1 Mounting the torch neck holder Figure 5-2 Item Symbol Description Cylinder head screw with hexagon socket M8 x 100 Holder Torch neck • Mount the holder on the baseplate according to the welding torch to be tested using M8 x 100 fasten- ing material. -
Page 16: Position And Of The Probe And Holder
Design and function Functional characteristics 5.3.2 Position and of the probe and holder 5.3.2.1 RMT301G Figure 5-3 Position Welding torch type / item number blue green yellow RMT 301G 0° 094-029870-00000 RMT 301G 22,5° 094-029639-00000 RMT 301G 35° 094-029640-00000 RMT 301G 45° 094-029641-00000 •... -
Page 17: Mounting The Probe
Design and function Functional characteristics 5.3.3 Mounting the probe Figure 5-4 Item Symbol Description Cylinder head screw with hexagon socket M8 x 75 Probe • Attach the probe to the baseplate using M8 x 75 > see 5.3.2 chapter fastening material. 5.3.4 Assembly of the welding torch head with clamping nut Damage to the device due to incomplete assembly! -
Page 18: Removing Contact Tip, Contact Tip Holder And Gas Diffuser
Design and function Functional characteristics • Push the welding torch into the holes of the holder as far as it will go and tighten the clamping nut with a hook spanner Gr. 45-50. 5.3.5 Removing contact tip, contact tip holder and gas diffuser Figure 5-6 Item Symbol Description... -
Page 19: Mounting The Test Sleeve
Design and function Functional characteristics • Mount the alignment sleeve suitable for the welding torch on the welding torch head. 5.3.7 Mounting the test sleeve Ensure firm seating. Figure 5-8 Item Symbol Description Test sleeve • Screw the test sleeve into the contact tip holder of the welding torch instead of the contact tip. 5.3.8 Checking the test sleeve Figure 5-9... -
Page 20: Attaching The Alignment Tool And Correction
Design and function Functional characteristics • Push in the test arbor of the test head until it hits the test sleeve or slides in. Determine in which direc- tion the torch neck must be pointed. When the test arbor slides smoothly into the test sleeve, the position of the welding torch is correct, and an adjustment is not necessary. -
Page 21: Maintenance, Care And Disposal
Maintenance, care and disposal General Maintenance, care and disposal General WARNING Improper maintenance, testing and repairs! Maintenance, testing and repair of the machine may only be carried out by skilled and qualified personnel (authorised service personnel). A competent person is someone who, based on training, knowledge and experience, can recognize the hazards and pos- sible consequential damage that may occur when testing power sources and can take the necessary safety precautions. -
Page 22: Disposing Of Equipment
Information on returning used equipment or collections can be obtained from the respective municipal administration office. Devices can also be returned to EWM sales partners across Europe. Further information on the topic of the disposal of electrical and electronic equipment can be found on our website at: https://www.ewm-group.com/de/nachhaltigkeit.html. -
Page 23: Rectifying Faults
Rectifying faults Checklist for rectifying faults Rectifying faults All products are subject to rigorous production checks and final checks. If, despite this, something fails to work at any time, please check the product using the following flowchart. If none of the fault rectification procedures described leads to the correct functioning of the product, please inform your authorised dea- ler. -
Page 24: Technical Data
Technical data PRL RMT301G Technical data PRL RMT301G Dimensions (l x b x h) 509,4 x 326,9 x 113 mm 20.1 x 12.9 x 4.4 inch Weight 13,24 kg 29.19 lb Test mark 099-029950-EW501 22.11.2023... -
Page 25: Accessories
Accessories PRL RMT301G Accessories PRL RMT301G Performance specifications and guarantee only in connection with original spare and replacement parts! Figure 9-1 Item Order number Type Designation 092-003736-00000 PK PRL Probe 094-029951-00000 GPA 500X250X30 Baseplate made of aluminium 092-003737-00000 BG RWZ... -
Page 26: Appendix
Appendix Searching for a dealer Appendix 10.1 Searching for a dealer Sales & service partners www.ewm-group.com/en/specialist-dealers "More than 400 EWM sales partners worldwide" 099-029950-EW501 22.11.2023...
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