Summary of Contents for EWM KLE
- Page 1 Operating instructions Calibration system LS 600 A 099-008060-EW501 Observe additional system documents! 19.02.2013 Register now! For your benefit Jetzt Registrieren und Profitieren! www.ewm-group.com...
- Page 2 © EWM HIGHTEC WELDING GmbH · Dr. Günter-Henle-Str. 8 · D-56271 Mündersbach, Germany The copyright to this document remains the property of the manufacturer.
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Page 3: Table Of Contents
9 Circuit diagrams ........................... 25 Calibration device (KLE) ......................25 Load simulation unit (LS 600 A) ....................26 10 Appendix A ............................27 10.1 Calibration certificate sample ....................... 27 11 Appendix B ............................28 11.1 Overview of EWM branches ......................28 099-008060-EW501 19.02.2013... -
Page 4: Safety Instructions
Safety instructions Notes on the use of these operating instructions Safety instructions Notes on the use of these operating instructions DANGER Working or operating procedures which must be closely observed to prevent imminent serious and even fatal injuries. • Safety notes include the "DANGER" keyword in the heading with a general warning symbol. •... -
Page 5: Explanation Of Icons
Safety instructions Explanation of icons Explanation of icons Symbol Description Press Do not press Turn Switch Switch off machine Switch on machine ENTER ENTER (enter the menu) ENTER NAVIGATION NAVIGATION (Navigating in the menu) EXIT EXIT (Exit the menu) Time display (example: wait 4s/press) Interruption in the menu display (other setting options possible) Tool not required/do not use Tool required/use... -
Page 6: General
Safety instructions General General DANGER Electromagnetic fields! The power source may cause electrical or electromagnetic fields to be produced which could affect the correct functioning of electronic equipment such as IT or CNC devices, telecommunication lines, power cables, signal lines and pacemakers. •... - Page 7 Safety instructions General CAUTION Obligations of the operator! The respective national directives and laws must be observed for operation of the machine! • National implementation of the framework directive (89/391/EWG), as well as the associated individual directives. • In particular, directive (89/655/EWG), on the minimum regulations for safety and health protection when staff members use equipment during work.
- Page 8 Safety instructions General CAUTION EMC Machine Classification In accordance with IEC 60974-10, welding machines are grouped in two electromagnetic compatibility classes (see technical data): Class A machines are not intended for use in residential areas where the power supply comes from the low-voltage public mains network.
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Page 9: Transport And Installation
• Disconnect supply lines! Calibration device (KLE) WARNING Risk of accident due to improper transport of machines that may not be lifted! Do not lift or suspend the machine! The machine can fall down and cause injuries! The handles and brackets are suitable for transport by hand only! •... -
Page 10: Load Simulation Unit (Ls 600 A)
Safety instructions Load simulation unit (LS 600 A) Load simulation unit (LS 600 A) 2.6.1 Lifting by crane DANGER Risk of injury during lifting by crane! When lifting the equipment by crane, serious injuries can be inflicted by falling equipment or add-on units. •... -
Page 11: Ambient Conditions
Safety instructions Load simulation unit (LS 600 A) 2.6.2 Ambient conditions CAUTION Installation site! The machine must not be operated in the open air and must only be set up and operated on a suitable, stable and level base! • The operator must ensure that the ground is non-slip and level, and provide sufficient lighting for the place of work. -
Page 12: Intended Use
Intended use Applications Intended use This machine has been manufactured according to the latest developments in technology and current regulations and standards. It must only be operated in line with the instructions on correct usage. WARNING Hazards due to improper usage! Hazards may arise for persons, animals and material objects if the equipment is not used correctly. -
Page 13: About This Calibration System
After calibration, each machine is provided with a test plate showing the next checking date. You are issued with a test log and a calibration certificate as documentation. Calibration device (KLE) The calibration device serves the purpose of calibrating arc welding machines. -
Page 14: Machine Description - Quick Overview
Machine description – quick overview Calibration device (KLE) Machine description – quick overview Calibration device (KLE) Front view Figure 5-1 099-008060-EW501 19.02.2013... - Page 15 Machine description – quick overview Front view Item Symbol Description Transport bar Digital welding current display Digital ambient temperature display Voltage measurement point switch The voltage can be measured either in the calibration device or by means of separate measuring leads on the machine’s welding current sockets. Internal voltage measurement in the calibration device External voltage measurement by means of separate measurement leads Open circuit voltage / load voltage changeover switch...
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Page 16: Rear View
Machine description – quick overview Rear view Rear view Figure 5-2 Item Symbol Description Mains fuses (20 A) for welding machine mains sockets • 230 V CEE 7/4 • 400 V CEE 099-008060-EW501 19.02.2013... -
Page 17: Right Side
Machine description – quick overview Right side Right side Figure 5-3 099-008060-EW501 19.02.2013... - Page 18 Machine description – quick overview Right side Item Symbol Description Carrying handle Machine „ON/OFF“ control lamp Main switch, machine on/off Welding machine mains connection socket – 400 V CEE Protected by the fuses in the calibration device (20 A) „Input“ welding current socket Connection to welding machine, socket „+“...
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Page 19: Left Side
Machine description – quick overview Left side Left side Figure 5-4 Item Symbol Description Mains sockets for accessory components 6.3 A CEE 7/4 Connection possibility for further accessory components e.g. PC, printer Load current connection socket + Connection to load simulation unit Load current connection socket - Connection to load simulation unit Ambient temperature sensor... -
Page 20: Load Simulation Unit (Ls 600 A)
Machine description – quick overview Load simulation unit (LS 600 A) Load simulation unit (LS 600 A) Front view Figure 5-5 Item Symbol Description Excess temperature signal light Error display for excess temperature Air outlet Wheels, guide castors Load current connection sockets (characteristics selection) Establish power bridge according to the intended purpose 099-008060-EW501 19.02.2013... -
Page 21: Rear View
Machine description – quick overview Rear view Rear view Figure 5-6 Item Symbol Description Load current sockets (polarity-independent) Connection to calibration device Calibration device mains connection socket - 32 A CEE Air inlet Wheels, fixed castors Mains connection lead with 32A CEE plug Mains fuse (630 mAT) Protection of machine’s electronics Machine fuse (4 AT) -
Page 22: Design And Function
General Design and function General DANGER Maintenance work on EWM machines may only be carried out by qualified persons. A qualified person is someone who • can prove to have successfully passed the final examination for a recognised electronic profession requiring formal training and •... -
Page 23: Technical Data
Technical data Calibration device (KLE) Technical data NOTE Performance specifications and guarantee only in connection with original spare and replacement parts! Calibration device (KLE) Mains voltage 3 x 400 V (at 50/60Hz) Mains fuse protection (safety fuse - slow-blow) 3 x 35 A Max. -
Page 24: Accessories
Accessories General accessories Accessories General accessories Type Designation Item no. WVTA Welding voltage of test adapter 098-004571-00000 2M/SW Measuring lead, black 094-019507-00000 2M/RT Measuring lead, red 094-019508-00000 099-008060-EW501 19.02.2013... -
Page 25: Circuit Diagrams
Circuit diagrams Calibration device (KLE) Circuit diagrams NOTE Original format circuit diagrams are located inside the machine. Calibration device (KLE) Figure 9-1 099-008060-EW501 19.02.2013... -
Page 26: Load Simulation Unit (Ls 600 A)
Circuit diagrams Load simulation unit (LS 600 A) Load simulation unit (LS 600 A) Figure 9-2 099-008060-EW501 19.02.2013... -
Page 27: Calibration Certificate Sample
Appendix A Calibration certificate sample Appendix A 10.1 Calibration certificate sample 099-008060-EW501 19.02.2013... -
Page 28: Overview Of Ewm Branches
Appendix B Overview of EWM branches Appendix B 11.1 Overview of EWM branches 099-008060-EW501 19.02.2013...
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