1. Manuals
  2. Brands
  3. Dresser Manuals
  4. Water Pump
  5. 3/G4000
  6. Installation & operation manual

Dresser 3/G4000 Installation & Operation Manual

Low hose century suction pumps and remote dispensers
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Low Hose Century
Suction Pumps and
Remote Dispensers
3/G4000

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 3/G4000 and is the answer not in the manual?

Questions and answers

Related Manuals for Dresser 3/G4000

Summary of Contents for Dresser 3/G4000

  • Page 1 Low Hose Century Suction Pumps and Remote Dispensers 3/G4000...
  • Page 2 WARNING READ THIS MANUAL BEFORE YOU BEGIN Dispensers have both electricity and hazardous, flammable and potentially explosive liquid. Failure to follow the below precautions and the Warning and Caution instructions in this manual may result in serious injury. Follow all rules, codes and laws that apply to your area and installation. SAFTY PRECAUTIONS- INSTALLATION AND MAINTENANCE Always make sure ALL power (motors and electronic head) to the dispenser is turned OFF before you open the dispenser cabinet for maintenance.
  • Page 3 INSTALLATION & OPERATION LOW HOSE CENTURY SUCTION PUMPS AND REMOTE DISPENSERS 3/G4000 October 2001 Part No. 921318 Rev. A...
  • Page 4 October 2001 Part No. 921318 Rev. A...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS 1. INTRODUCTION.......................10 1.1. Dispensers Covered ....................10 1.2. Model Description.......................10 1.3. Model Designation Format..................11 1.4. Technical information....................12 1.5. Safety Precautions .....................13 1.6. Local, State and Federal Codes .................13 1.7. Inspect The Equipment....................14 2. SITE PREPARATION .......................15 2.1. Emergency shutdown ....................15 2.2.
  • Page 6 4.5. Adjusting Compact Pumping Unit................31 4.6. Fluorescent Lights ...................... 32 4.7. Totalizer Readings ..................... 32 4.7.1. Electro-mechanical volume totalizer (Option)........... 32 4.7.2. Volume Totalizer Through Preset ..............32 5. Computer Operation ......................33 5.1. Introduction ........................ 33 5.2. Programming functions....................33 5.3.
  • Page 7 Nozzle filter (only ZWA nozzle) ................59 8.3.5. After filter cleaning: ..................60 9. WAYNE WORLDWIDE .....................61 10. ENGINEERING DRAWINGS...................63 10.1. Installation Instruction Pumps 3/G4000..............64 10.2. Cable Mounting Instruction 3/G4390P/D..............66 10.3. Cable Mounting Instruction 3/G4397P/D..............68 10.4. Cable Mounting Instruction 3/G4399P/D..............70 10.5. Cable Mounting Instruction 3/G4490P/D..............72 10.6.

  • Page 8: Health And Safety Regulations

    HEALTH AND SAFETY REGULATIONS When using inflammable liquids it is important that the following rules and regulations are followed: Explosion hazard Prohibited to smoke or enter open fire Within a radius from the pump it is prohibited to smoke and light or enter fire. Idle running is prohibited while fuelling.
  • Page 9 WARNING! To prevent damage which may result in electric shock or fire, disconnect the main power (motors and electronic head) prior to any work. WARNING! Action to be taken after elimination of short-circuits in components located behind the motor protection: contactors and protective motor switches must be replaced. To avoid incorrect function or that the pump is damaged, make sure that there is enough fuel in each tank.

  • Page 10: Introduction

    Lift-to-Start or Auto on nozzle boot configurations. The 3/G4000 dispenser may be installed and operated as a stand-alone unit or as a component part of a Wayne Management Control System. This manual provides installation and operation information for 3/G4000 series dispensers operating as stand-alone units;...

  • Page 11: Model Designation Format

    1.3. Model Designation Format Prefix / Main Body / First Suffix / Second Suffix X X X / A B C D E F / Z Z Z Z Z Z Z Z / Y Y Y Y Y Y Y Y Prefix Electronic &...

  • Page 12: Technical Information

    2nd Suffix Quadro Dispenser LCD U. Price per each Options Product - Default Sales U.P. LCD Only B Drip Pan D reserved for CAT option E Export Crating G 3 Pole Relay H Hose Retractor Communications Default is US Current Loop ISM - DART - Default is US Current Loop I2 ISM - DART/IFSF - Default is US Current Loop J Hose Mast...

  • Page 13: Safety Precautions

    Weight Between 116 and 262 kg depending on design. Power consumption Maximum power consumption is between 850 W and 2400 W depending on the number of motors. 1.5. Safety Precautions For UL markets, NFPA 30A include that, "When maintenance to Class I dispensing devices becomes necessary and such maintenance may allow the accidental release or ignition of liquid, the following precautions shall be taken before such maintenance begins: •...

  • Page 14: Inspect The Equipment

    Damaged or lost equipment must be reported to the carrier. Any damage or loss that may occur in transmit is not covered under the Wayne/Dresser Warranty. Make sure that all the component parts, including keys and optional equipment, if any, are accounted for.

  • Page 15: Site Preparation

    2. SITE PREPARATION By installation of fuel stations the rules and regulations of the authorities for each country must be followed. You must always be updated regarding changes and completions of the rules. Therefore, it is strongly recommended a licensed engineer or contractor familiar with local regulations and practices are consulted before starting installation.

  • Page 16: Emergency Shut-Off Valve

    2.3. Emergency shut-off valve WARNING! For remote dispensers, a Listed , rigidly anchored emergency shut-off valve must be installed, in accordance with the manufacturer's instructions, in each supply line at the base of each dispenser. For a typical emergency valve installation see Figure 3 Emergency shut-off-valve.
  • Page 17 Wayne recommends using new galvanized pipe and fittings for supply lines. Galvanized pipe is also recommended for the fill and vent lines. The pipe used for the product line must be clean. To clean it, rap it with a hammer to loosen excessive spelter and dirt, and then swab it out with a rag soaked in mineral spirits.

  • Page 18: Check Valves (Suction Pumps Only) (For Ul Markets)

    Emergency shutoff valves and breakaway devices are examples of the requirements stated in NFPA 30A, the Automotive and Marine Service Station Code. This equipment, as well as any other safety devices required by NFPA 30 and NFPA 30A, must be installed and maintained per the manufacturer's instructions.

  • Page 19: Fill Pipe (For Ul Markets)

    Examine the valve carefully and remove any blocks or other means used by the manufacturer for protecting the valve in shipping. Clean the valve thoroughly with mineral spirits, because any dirt, lint, or foreign matter between the poppet and the seat will cause it to leak. The valve should be handled carefully, not dropped or thrown around.

  • Page 20: Venting (For Ul Markets)

    2.8. Venting (For UL markets) Note! This chapter (2.8. ) is not applicable on European market. The tank must be vented, Wayne recommends conforming to the rules of the National Fire Protection Association (NFPA). It is important that this vent line slopes slightly upward from the tank, avoiding traps or pockets, and this line should be equipped with swing joints to prevent its breaking due to settling or freezing.

  • Page 21: Installing The Dispenser

    3. INSTALLING THE DISPENSER A concrete foundation should be provided for the dispenser. Do not pour concrete around product or electrical risers. Do not leave any loose dirt inside the bottom of the dispenser. Dirt and dust blown around by the motor fan or by the motion of the pulleys is likely to get attached to the V-Link belts and cause excessive wear on the belts.

  • Page 22: Figure 5 Lifting The Pump

    CAUTION When handling the dispenser, lift only by the base or main chassis. Do not lift by the nozzle boot, hose outlet, operating lever or any external panels, this may result in dispenser damage and/or personal injury. Figure 5 Lifting the pump WARNING! Danger of tipping! Bolt the pump on the base.

  • Page 23: Figure 6 Component Electrical Ratings

    Step 5 Make all piping and conduit connections and anchor the dispenser to the island using anchor bolts. The base of dispenser is provided with two bolt hole slots (3/4 inch by 1 1/2 inches) for anchoring the dispenser to the island. Step 6 Make electrical connections as shown on appropriate engineering instruction drawing page 63 and verify that electrical power source(s) match the component electrical ratings shown in...

  • Page 24: Cable Drawing

    3.1. Cable drawing Cable ducts for low voltage and high voltage must be separated, to minimise the disturbances (at least 50 cm between them). Avoid excess wire loops in wells. They cause disturbance in the computers. 3.1.1. Routing of power cables Cables is to be routed along the phased side of the pump as shown in Figure 7.

  • Page 25: Sealing Of The Pump Towards The Ground

    3.4. Sealing of the pump towards the ground It is important that the pump is sealed towards the ground. By installation of the pump sealing must be done so that any leakage is diverted outside the pump. In this way the leak will be discovered on an early stage. Through-holes for cable ducts, liquid tubes, gas pipes and bolts, as well as cables in cable ducts must be sealed with sealing compound.

  • Page 26: Multiple Dispenser Wiring

    3.6. Multiple Dispenser Wiring A primary requirement in dispenser installation wiring is to provide a means for disconnecting all power connections, including the neutral, to the dispensers for safe shutdown and servicing of the units. Each dispenser can be provided with a separate control Power Circuit Breaker.

  • Page 27: Above Ground Storage Tanks

    3.8. Above Ground Storage Tanks When installing Wayne suction pumps in locations with above ground tanks and a pressure regulator valve, a pipe plug with an orifice (Wayne part number 129881) must be added into the pumping unit for optimum performance. Refer to the drawing Figure 9 Location of Pipe Plugs in Pumping Unit.

  • Page 28: Start-Up Procedure

    4. START-UP PROCEDURE Power should be OFF. Always turn the dispenser control power circuit breaker OFF before accessing the inside of the dispenser. 4.1. Hose Position Coding In order to set up the dispenser properly, the installer has to understand hose position coding. Unit Prices and Totals are given in hose position order;...

  • Page 29: Nozzle Switch Check

    4.2. Nozzle Switch Check Check the operation of the nozzle switch as follows: 1. Authorize dispenser and remove the nozzle from the nozzle boot. Lift the lever fully upward (not needed for Auto-on models) to make sure the switch turns ON. an ON switch will be indicated by the displays showing eight's and then the unit price and zero on the volume and sale displays.

  • Page 30: Global Century Pumps Calibration "Blender

    4.3.2. Global Century Pumps Calibration “Blender” Step 1 – To calibrate meter 1 Set function F18; for sub function 18.XX, .XX = 100. Lift nozzle. Open “pulser window” of meter 1 when motors has started. Fill 20 liters at 65 l/min (regulate with the nozzle or set function F29; for sub function 29.XX, .XX = 65).

  • Page 31: V-Link Belt (Option For Ul Markts)

    4.4.2. V-link belt (option for UL markts) Adjustments to the V-Link belt on suction pump models should be performed in accordance with the V-Link belt installation Manual, Part Number 920057. 4.5. Adjusting Compact Pumping Unit The pumping unit in suction dispensers should be checked and, if required, adjusted; see Figure 13.

  • Page 32: Fluorescent Lights

    4.6. Fluorescent Lights If the dispenser is lighted, turn on the light circuit breaker and ensure that all of the fluorescent lights operate correctly. Replace any fluorescent light bulbs that fail to illuminate. 4.7. Totalizer Readings Totals can be read off at the display for the respective pump sides. The pump must not be activated, not even disengaged during this operation.

  • Page 33: Computer Operation

    5. Computer Operation 5.1. Introduction You will need to access the maintenance mode in order to program functions and/or view statistics. The function and statistics data appear in the money, volume, and unit price display windows. The infrared interface is similar to a television remote control. It has 16 buttons (see Figure 14 Remote Control).
  • Page 34 The programming mode asks you for a password twice before allowing access to the functions. A 10-second time-out is built into the password entry code. After 3 seconds, the display shows: PASS 1 - - - - - - When the word PASS 1 appears on the sale display, you have 10 seconds to start entering the password.

  • Page 35: Exit (F00)

    Press again the password to confirm and press <ENTER> Press <ENTER>. The Display shows the function screen Software version Software date 4.01 7.25.00 Χ Μ When you enter the programming mode, the unit price display windows show "F - - ", the money display window shows the software version number, and the volume display window shows the date of the software version.

  • Page 36: Password Change (F33)

    5.5. Password Change (F33) Dashes appear in the money display window, and the word PASS appears on the volume display. When you begin editing, the money display goes blank and dashes appear instead of the regular entries. Enter the new password twice. The sub-function numbers are defined as follows: .01 Station Manager Password, maximum of 6 characters (Use numbers only) .02 Station Operator Password, maximum of 6 characters (Use numbers only)
  • Page 37 Press <UP> or <DOWN> keys to enter statistical mode, and the display shows: - - - - - - S 11 Press <ENTER> to access the function and view the last dispensing. 590.11 11.11 The volume above are example. Press <UP> to read the volume total of the other nozzle. 54.91 11.12 If you press <UP>...

  • Page 38: Access To The Statistic Model

    5903.11 11.21 To read other total press <UP>. See item 5.7.1. . S - - Exit, see page 35. 5.7.1. Access to the statistic model S11 – GENERAL TOTAL BY LOGICAL NOZZLE – SIDE A Exemple: S.11.11 11.11 Unit Price Display Statistic Function...

  • Page 39: Mode "Statistics

    The substatistical numbers have the format “.TN” : = type of totals = volume = total in cash = total in credit = total on demand = number of dispensing done with console = number of dispensing done without console = number of the logical nozzle 0-8, where 0 = not configured At least six (6) data digits shows up at the window “VOLUME”.

  • Page 40: Changing Unit Price (F03)

    PROCEDURE TO ERASE SHIFT TOTALS – SIDE A Access the function S01 Press “ENTER” (the display shows UNIT PRICE the subfunction “1.11” and in display VOLUME the registered volume) Press “#”(the display shows PAYING TOTAL “CLEAR” and in display VOLUME “TOTALS”...
  • Page 41 - - - - - - Step 2 - Press <ENTER> and the display shows: - - - - - - 1.300 3.01 Note: To access the other unit price press <Next>. Sub-Function 3.01 is responsible for changing unit price of fuel at nozzle 1 on side A, and so on, according to the table below: Sub-Function Nozzle...
  • Page 42 Pump Side Identification Example: I have 2 pumps programmed to a unit price of $ 1.300 and want to change to 1.420 - - - - - - 1.300 3.01 Press the <#> key, the dotted part on paying total of display will be erased. October 2001 Part No.
  • Page 43 - - - - - - 1.300 3.01 Press the desired value Ex.: 1420 1.420 1.300 3.01 Press <ENTER>, and the display shows - - - - - - 1.420 3.01 To change from one Sub-Function to another use the <NEXT> key (Ex.: from 3.01 to 3.02). The same procedure applies to change the credit prices.

  • Page 44: Changing Prices On Side B

    5.8.2. Changing prices on Side B Access to functions, see page 33. Step 1 – Press 04 and press <ENTER>, and the display shows: - - - - - - - Step 2 - Press <ENTER> - - - - - - 1.300 4.01 The Sub-Function 4.01 is responsible for changing unit price of fuel at nozzle 1 on side B,...
  • Page 45 Example: I have 2 pumps programmed to a unit price of $ 1.300 and want to change to 1.420 0.00 0.00 1.300 Press the <#> key, the dotted part on paying total of display will be erased. 1.300 4.01 Press the desired value Ex.: 1420 Press <ENTER>, and the display shows.

  • Page 46: Pump Startup

    To Change from one Sub-Function to another use the <NEXT> key (Ex.: from 4.01 to 4.02). The same procedure applies to change the credit prices. (Sub functions 4.11 to 4.12, see table page 44) To save all changes follow the procedure of “F00” exiting, value 3. (see page 35) 5.9.
  • Page 47 - - - - - - 14.04 Note: In this manual example, the unit price value is $1.000 (three decimal points). Example of UP Function 14.04 1000 100.0 10.00 1.000 Press the <#> key, the dotted part of paying total will be erased. 14.04 Press the desired value and press <ENTER>.

  • Page 48: Changing Decimal Points Of Paying Total

    Press <ENTER> to return to function 14, press <CLEAR> to return to function menu, and follow procedure at function F00, value 3 to save the changes (see page 35). 5.9.2. Changing decimal points of Paying Total Function 14.02 Step 1 – Select Function 14 and press <ENTER>, and the display shows: - - - - - - 14.00 - Step 2 –...

  • Page 49: Changing Decimal Points Of Volume

    - - - - - - 14.02 Press <CLEAR> to return to function 14 and follow as described at “Exiting functions (Function zero)” To save all changes follow the procedure of “F00” exiting, value 3. (see page 35) 5.9.3. Changing decimal points of Volume Function 14.03 Step 1 –...
  • Page 50 Step 4 – Press desired value number and press <ENTER>, and the display shows: Ex.: 3 - - - - - - 14.03 To save all changes follow the procedure of “F00” exiting, value 3. (see page 35) October 2001 Part No.

  • Page 51: Demounting

    6. DEMOUNTING 6.1. Preparations Read chapter Erro! A origem da referência não foi encontrada. page Erro! Indicador não definido. and forward. WARNING! To prevent damage which may result in electric shock or fire, disconnect the main power (motors and electronic head) prior to any work 6.2.

  • Page 52: Operation

    7. OPERATION 7.1. Introduction The dispensers are one or two inlet dispensers, with one or two outlets (depending on model). Each side of the dispenser represents a fueling point. The dispenser is equipped with one unit price per nozzle. Unit price must be set to operate. If the dispenser is connected to a Management Control System, each dispenser must have a unique fueling point number set for communication with a Management Control System.

  • Page 53: Twelve Button Keyboard

    7.3.1. Twelve button keyboard Preset Operation Pump Display shows last sale Operator presses a digit key. The display starts to blink If this is a numeric key the number will be indicated at the default panel (volume or money panel), the other panel shows dashes. If this is the C key, the display will switch to the Money/Volume line, in case of money selected, dashes are indicated on the volume panel.

  • Page 54: Health Note

    7.4. Health Note Be advised that petroleum fuel and fuel vapors can damage your health. Warning Never run a leaking pump! Be careful with the environment and mind the skidding risk; take care of leaching fuel immediately. Adequate personal safety equipment should be used by maintenance of the equipment (gloves, breathing mask, glasses etc.).

  • Page 55: Hazardous Zone Iec

    7.5.1. Hazardous Zone IEC October 2001 Part No. 921318 Rev. A...

  • Page 56: How To Get Service On Your Dispenser

    Figure 15 Hazardous Zone Diagram (IEC) 7.6. How To Get Service On Your Dispenser Trouble with the operation of the dispenser should be referred to your local Wayne authorized service personnel or call the Wayne (see 61) 8. PREVENTIVE MAINTENANCE 8.1.

  • Page 57: Cleaning Of Filters

    NOTE: Replacement fuel filters can be obtained from the vendor or from Wayne Division, Dresser Industries, Inc. 1. Wash the screen in gasoline and dislodge lint and other foreign particles with compressed air. Check for leakage after reinstalling.

  • Page 58: Inlet Filter (Standard)

    8.3.1. Inlet filter (Standard) Remove the tube and filter (see Figure 16 Inlet Filters). The filter can then be rinsed in water and/or blown with pressure air. Inlet filter Figure 16 Inlet Filters 8.3.2. Inlet filter (US) STRAINER The strainer is removed for cleaning by unfastening the cap;...

  • Page 59: Outlet Filter

    8.3.3. Outlet filter Under the lid (see arrow in Figure 18) the outlet filter of the pump is placed. If you remove the lid (two screws) it is possible to remove the filter. There are two outlet filters in each pump unit, one on each side.

  • Page 60: After Filter Cleaning

    8.3.5. After filter cleaning: Put on the power and check the functions. Make sure that there is no leakage. WARNING! Never run a leaking pump! (Failure to observe this information results in immediate danger to life.) October 2001 Part No. 921318 Rev. A...

  • Page 61: Wayne Worldwide

    Crystal Lake,IL,60014 Dresser Wayne 1722-A General George Patton Dr (Suntronic Systems) Brentwood,TN,37027 Zona Industriale Zona Industriale Campoferro Campoferro Dresser Wayne - Italy Via Italo Betto 11 Via Italo Betto 11 + 39 0383 6911 27058 Italy 27058 Voghera,Pavia Italy Voghera,Pavia...
  • Page 62 Latvia Dresser Wayne AB Wayne Norway Olav Ingstads vie 7 B, +47 67 137150 Norway Postboks 173, Rud, Norway Dresser Polska Sp zoo. Wayne Poland 80-369 Gdansk Al. +48 58 553 3611 Poland Rzeczypospolitej 8, Poland Linhamnsvagen 109, Wayne Scandinavia...

  • Page 63: Engineering Drawings

    This chapter contains engineering drawings for reference when installing and configuring dispensers. The following drawings are included in this chapter: Drawing 1 Installation Instruction Pumps 3/G4000 64 Drawing 2 Cable Mounting Instruction Drawing 3 Wiring Diagram – 3/G3497P/D Drawing 4 Wiring Diagram – 3/G4399P/D Drawing 5 Wiring Diagram –...

  • Page 64: Installation Instruction Pumps 3/G4000

    10.1. Installation Instruction Pumps 3/G4000 Drawing 1 Installation Instruction Pumps 3/G4000 October 2001 Part No. 921318 Rev. A...
  • Page 65 October 2001 Part No. 921318 Rev. A...

  • Page 66: Cable Mounting Instruction 3/G4390P/D

    10.2. Cable Mounting Instruction 3/G4390P/D Drawing 2 Cable Mounting Instruction October 2001 Part No. 921318 Rev. A...
  • Page 67 October 2001 Part No. 921318 Rev. A...

  • Page 68: Cable Mounting Instruction 3/G4397P/D

    10.3. Cable Mounting Instruction 3/G4397P/D Drawing 3 Cable Mounting Instruction 3/G4397P/D October 2001 Part No. 921318 Rev. A...
  • Page 69 October 2001 Part No. 921318 Rev. A...

  • Page 70: Cable Mounting Instruction 3/G4399P/D

    10.4. Cable Mounting Instruction 3/G4399P/D Drawing 4 Cable Mounting Instruction 3/G4399P/D October 2001 Part No. 921318 Rev. A...
  • Page 71 October 2001 Part No. 921318 Rev. A...

  • Page 72: Cable Mounting Instruction 3/G4490P/D

    10.5. Cable Mounting Instruction 3/G4490P/D Drawing 5 Cable Mounting Instruction 3/G4490P/D October 2001 Part No. 921318 Rev. A...
  • Page 73 October 2001 Part No. 921318 Rev. A...

  • Page 74: Footprint Suction Models 3/G4000P

    10.6. Footprint Suction Models 3/G4000P Drawing 6 Footprint Remote Models 3/G4000P October 2001 Part No. 921318 Rev. A...

  • Page 75: Footprint Remote Models 3/G4000D

    10.7. Footprint Remote Models 3/G4000D Drawing 7 Footprint Remote Models 3/G4000D October 2001 Part No. 921318 Rev. A...

  • Page 76: 7151-C - Typical Dispenser Site Wiring Diagram

    10.8. 7151-C – Typical Dispenser Site Wiring Diagram Drawing 9 7151-C - Typical Dispenser Site Wiring Diagram October 2001 Part No. 921318 Rev. A...

This manual is also suitable for:

3/g4390p/d3/g4397p/d3/g4399p/d3/g4490p/d

Table of Contents