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INSTALLATION & OPERATIONS PROCEDURES MANUAL
Class I Division 2
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Serialized Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Solar Panel Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Solar Panel Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Solar Panel Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .4
Solar Panel Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Battery Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Pump & Motor Installation . . . . . . . . . . . . . . . . . . . . . . . .5
Motor Wiring Extension Harness . . . . . . . . . . . . . . . . . . .5
Battery Wiring & Installation . . . . . . . . . . . . . . . . . . . . . . .5
Quick Set Pump Starting Parameters . . . . . . . . . . . . . . . .6
Introduction
The benefits of solar powered chemical injection pumping
systems offered by Dresser will provide years of low
maintenance, clean reliable service, zero noise pollution,
without emissions to the surrounding environment. Our
goal is to pass along a quality product, both a renewable
resource and affordable investment to our customers.
To insure quality of product, functionality, operating
procedures, warranty and service pertaining to equipment
provided by Dresser to our customers, consult a qualified
manufacturing representative.
THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I
DIVISION 2, GROUPS C&D OR NON-HAZARDOUS
LOCATIONS ONLY.
Serialized Assemblies
It is strongly advised that all assemblies remain a complete
or unbroken serialized set for proper functionality. These
assemblies have been adequately sized based on the
following variables: Daily Solutions Volume, Head Size, Well
Pressures, Regional Solar Hours, Temperature, Number of
Days without Sun Light, and Quantities of Batteries and
Solar Panels.
SOLAR SOLUTIONS
series 100, 200, 300, 4000
INTELLIGENT CHEMICAL INJECTION PUMP
1
TEXSTEAM Pumps
Motor Controller and Configuration Firmware . . . . . . . . . .6
Manual Input Map of Pump Operations . . . . . . . . . . . . . .7
Firmware Installation Upgrade . . . . . . . . . . . . . . . . . . . . .8
Motor Controller Enclosure . . . . . . . . . . . . . . . . . . . . . . . .8
Solar Converters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Gel Cell Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Simplex/Duplex Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Electric Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Pump Packing Tightness & Adjustment . . . . . . . . . . . . . .9
Head Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Solar Panel
Chemical Injection
Pump and DC Motor
Figure 1 - iCIP
™
(Intelligent Chemical Injection Pump)
Series General Configuration
Revision 1.0.7.1
Solar Panel Mounting
Enclosure: NEMA 3R
Motor Controller,
iCIP™ controller,
Solar Converter,
and Gel Cell Battery
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Summary of Contents for Dresser iCIP 100 Series
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Page 1: Table Of Contents
Servicing ........14 Introduction The benefits of solar powered chemical injection pumping Solar Panel systems offered by Dresser will provide years of low Solar Panel Mounting maintenance, clean reliable service, zero noise pollution, without emissions to the surrounding environment. Our goal is to pass along a quality product, both a renewable resource and affordable investment to our customers. -
Page 2: Installation Instructions
STEP 2: Tilt: Dresser recommends the tilt angle be set for winter or the winter solstice (December 21). Use one of the following methods to set the tilt of the solar panels. - Page 3 Method 2: First, determine the latitude of the install location. After adjusting the Azimuth and Tilt angle, tighten down the Then subtract the Sun Declination Angle (-23.5°) from the set screws that secure the 3-outlet pipe tee fitting to the 2.0 latitude.
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Page 4: Solar Panel Maintenance
In some instances, two panels will be wired in parallel Solar Panel Maintenance (connecting Positive to Positive and Negative to Negative). Very little maintenance is necessary other than the periodic A simple plug/socket assembly has been provided to isolate cleaning of the Solar Panel screen. This will optimize the or to disconnect the power from the “Solar Panels”... -
Page 5: Pump & Motor Installation
The motor controller, solar converter and terminal strip come pre-assembled on the Sub Panel from Dresser. This Sub Panel is located on the upper back wall of the Battery Enclosure. -
Page 6: Quick Set Pump Starting Parameters
Press down on the joystick, “DONE” should be Quick Set Pump Starting Parameters displayed Select the head size based on the volume 1. Toggle down through the menu tree (Reference Figure requirements based on Table 1. 14) using the joystick control (Reference figure 13). Go Lastly go to “SETUP/DAILY VOLUME”... -
Page 7: Manual Input Map Of Pump Operations
Manual Input Map of Pump Operations via Joy Stick FAULT FAULTS OPERATION STOP RUN SCHEDULE SETUP LIMITED INPUT DAILY Liters / Day VOLUME PARAMETERS DUE Quarts / Day BATTERY VOLTS TO HEAD SIZE PERFORMANCE (Display Only) CHARGE AMPS (Display Only) UNITS MOTOR AMPS (Display Only) -
Page 8: Firmware Installation Upgrade
live conditions of on-site pump data. RS-232 Communication Baud Rates or BPS (bits per Second) Transmission peeds available: 1200, 9600, and 19200. • The fourth or “Series 400” will integrate both the Data Logging and Communications Modules into one module. The live data can be easily accessed, downloaded into a CSV format spreadsheet or log file for further review. -
Page 9: Gel Cell Battery
panels, a microprocessor measures and determines the TEXSTEAM optimum operating charging point to charge the battery. A field proven Head Available in low voltage disconnect is included in the design to protect Pump 3/16”, 1/4”, 3/8”, the battery from excessive discharge. Two LED’s provide and 1/2”... -
Page 10: Head Adjustment
Head Adjustment Between 3 and 4 screw threads should be present once the locking nut to secure the head to the pump base has been tightened. Reference Figure 19. 3 to 4 threads should be visible Figure 19 An adjustment should be performed to minimize friction between the coupling and pump housing. -
Page 11: Wiring Diagrams
Wiring Diagrams Wiring diagrams provided with units when shipped. Consult Dresser if an additional or specific wiring diagram is needed. Figure 21 – Two Panel, Two Battery Wiring Diagram... - Page 12 Texsteam HiCIP Pump The Texsteam HiCIP solar-powered pump combines the intelligence of the iCIP solar pump with the ability to pump almost 800 quarts per day, 44% more volume per head than the standard iCIP pump. The HiCIP pump does the work of 2 to 3 lower volume pumps thereby reducing the cost of ownership.
- Page 13 Texsteam HiCIP Pump High Output Motor vs Texsteam iCIP Pump Standard Motor 266 (252) 1/2” Head High Output Motor Standard Motor 184 (174) 150 (142) 3/8” Head 104 (98) 1/4” Head 67 (63) 46 (44) 1000 1500 2000 2500 3000 3500 4000 4500...
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Page 14: Servicing
Industrial Products Group Dresser, Inc. 16240 Port Northwest Drive Houston, Texas 77041-2645 USA Ph: 832.590.2306 Fax: 713.849.2879 Toll Free Phone: 800.945.9898 Email: txtpumps@dresser.com www.dresser.com ©2008 Dresser, Inc. Solar Solutions IOM Texsteam, and DRESSER are registered trademark(s) of Dresser, Inc. 7.08...
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