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Troubleshooting
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Summary of Contents for Eclipse Combustion ImmersoPak IP Series
- Page 1 Installation Guide 360 7/5/06 ImmersoPak Burners IP Series Version 2...
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Page 2: Disclaimer Notice
Eclipse Combustion’s products. Any operation expressly prohibited in this Guide, any adjustment, or assembly procedures not recommended or authorized in these instructions shall void the warranty. Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06... -
Page 3: About This Manual
832, 852, 854, 856, 610, 620, 630, 826, 820, 930, I-354. Purpose The purpose of this manual is to ensure the installation of a safe, effective, and trouble-free combustion system is carried out. Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06... -
Page 4: Document Conventions
If you need help, contact your local Eclipse Combustion representative. You can also contact Eclipse Combustion at any oW to of the addresses listed on the back of this document. Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06... -
Page 5: Table Of Contents
Step 5 Verify settings......21 Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06... - Page 6 Illustration ........31 Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06...
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Page 7: Introduction
• direct spark ignition • multiple fuel capability A wide variety of options and configurations are available due to the modular design of the burner. Figure 1.1 ImmersoPak Burner Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06... -
Page 8: Safety
Read the entire manual before attempting to start this system. If you do not understand any part of the information contained in this manual, contact your local Eclipse representative or Eclipse Combustion before continuing. Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06... -
Page 9: Capabilities
Order replacement parts from Eclipse Combustion only. All eplaCemeNt arts Eclipse Combustion approved, customer supplied valves or switches should carry UL, FM, CSA, CGA, and/or CE approval, where applicable. Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06... -
Page 10: Installation
• • EN 746-2 Electrical wiring All electrical wiring must comply with all applicable local codes and/or standards, which may include: • NFPA Standard 70 • ANSI-C11981 • EN 746-2 Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06... -
Page 11: Where To Get Standards
Information on the EN standards, and where to get the standards is available from: Comité Européen de Normalisation Stassartstraat 36 B-1050 Brussels Phone: +32-25196811 Fax: +32-25196819 Comité Européen de Normalisation Electronique Stassartstraat 36 B-1050 Brussels Phone: +32-25196871 Fax: +32-25196919 Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06... -
Page 12: Pre-Installation Checklist
Make sure that the wall of the tank is strong enough to carry the weight of the burner. If necessary, reinforce the tank wall area where you plan to install the burner. Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06... -
Page 13: Gas Piping
Mounting Parts Kit, the supplied washers may be used as shims (stacked 0, 1, or 2 high) to ensure proper alignment. Coupling Additionally, a flexible coupling can be used to handle minor misalignment. Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06... -
Page 14: Installing The Flame Sensor
5. Be sure all valves are installed in the proper location and correctly oriented relative to the flow direction. Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06... -
Page 15: Adjustment, Start & Stop
4. Close all the burner (and by-pass pilot, if applicable) gas valves, manual and automatic. 5. Start the combustion air blower. 6. Try to ignite the burner; be sure the flame monitoring system indicates a flame failure. Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06... - Page 16 BV towards the back of the burner as shown. If it doesn’t, refer to the actuator’s literature for instructions on how to reverse the direction. Open in this direction only Closed Open Air BV Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06...
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Page 17: Step 2 Verify Air Flow
Hold BV shaft firmly in place and tighten set screw 1 . 5. Verify high fire air 6. Return the control motor to the low fire position. 7. Close the pressure taps. BV shaft shown in closed position Air BV Shaft Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06... -
Page 18: Step 4 Ignite The Burner
Modulating Gas (Fixed Air) Procedure A Modulating Air (Ratio Control) Procedure A High - Off (Fixed Air) Procedure B Top View (Low fire by-pass) High - Low (Fixed Air) Procedure B Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06... -
Page 19: Procedure A Low Fire Start
9. Verify low fire flame: Ratio Regulator a. Shut off gas. Allow process to cool. b. Verify repeatability of ignition and low fire flame signal at cold conditions. Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06... -
Page 20: Procedure B Bypass Start Gas
Verify repeatability of ignition and low fire flame signal at cold conditions. Adjustable Limiting Orifice 10. Shut down the system. Gas Cock 2 Low fire by-pass (Top View) High - Off (Fixed Air) High - Low (Fixed Air) Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06... -
Page 21: Step 5 Verify Settings
Do not turn the combustion air blower off immediately. Allow time for the process to cool. This will prevent hot gases from back flowing into the burner and blower causing damage to the burner. 9. Stop the burner. Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06... -
Page 22: Maintenance & Troubleshooting
8. Test the manual gas shut off cocks for proper operation. 9. Clean and/or replace the combustion air blower filter. 10. Inspect and clean the combustion air blower rotor. Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06... -
Page 23: Yearly Checklist
1 provided on the burner. d. Remove the four bolts 2. e. Remove the rear cover 3 from the burner housing 4. f. To re-assemble, follow this sequence in the reverse order. Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06... -
Page 24: Troubleshooting Procedures
Gas valve does not open. Check the output from the flame safeguard. Open manual gas cock. Not enough gas: Adjust the ratio regulator to the proper setting. • Ratio regulator is incorrectly set. Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06... - Page 25 Clean or replace the air filter. capacity. • Gas pressure going into the Adjust the gas pressure. ratio regulator is too low. • Tube back pressure is limiting Review system design. performance. Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06...
- Page 26 • No power to the control unit. Be sure the main power to the • Main power is off. system is switched to the “on” position. Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06...
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Page 27: Appendix
(m) 0.3048 inches (in) millimeter (mm) 25.4 inches water column (“wc) millibar (mbar) 2.49 pound (lb) kilogram (kg) 0.454 pounds/sq in (psi) millibar (mbar) 68.95 BTU/ft (standard) MJ/m (normal) 40.14 Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06... -
Page 28: Key To System Schematics
To do this, it measures the air pressure with a pressure sensing line, the impulse line. This impulse line is connected between the top of the ratio regulator and the burner body. Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06... - Page 29 ChematiCs continued Symbol Appearance Name Remarks Bulletin/ Info Guide Pressure Taps Impulse Line Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06...
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Page 30: Parts List
HW Act (Q,T,P) Inv 100254 100258 100262 100266 100266 100266 10912 Rot Act (M) LH gas mod 100128 100128 Rot Act (M) RH gas mod 100127 100127 Other Acts gas mod 100099 100099 Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06... -
Page 31: Illustration
Illustrated Parts View ImmersoPak version 2.00 Fixed Air High/Low Modulating On/Off Modulating Gas Eclipse ImmersoPak IP Series v2, Installation Guide No. 360, 7/5/06... - Page 32 Offered By: Power Equipment Company 2011 Williamsburg Road Richmond, VA 23231 Phone: 804-236-3800 Fax: 804-236-3882 www.peconet.com...
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