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AKYAPAK APK-61 User Manual

Profile and pipe bending machines
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APK- 61
USER'S MANUAL
Page : 1
PROFILE AND PIPE
BENDING MACHINES
APK-61
FERRIC MACHINERY INC.
10 Natura Way
Cambridge, ON N3C 0G7
Tel : 519-220-1429 Fax : 519-220-1522
www.ferricmachinery.com

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Summary of Contents for AKYAPAK APK-61

  • Page 1 APK- 61 USER’S MANUAL Page : 1 PROFILE AND PIPE BENDING MACHINES APK-61 FERRIC MACHINERY INC. 10 Natura Way Cambridge, ON N3C 0G7 Tel : 519-220-1429 Fax : 519-220-1522 www.ferricmachinery.com...

  • Page 2: Harmonized Standards

    Machinery Directive 2006/42/EC which is apply to it. The item of equipment identified below has been subject to internal manufacturing checks with monitoring of the final assessment by AKYAPAK. PROFILE AND PIPE BENDING MACHINES EQUIPMENT...

  • Page 3: Warranty Conditions

    3rd parties which is not mentioned in the invoice. II-) Warranty is only covered for the parts to be delivered at Akyapak factory which is the subject of poor design or production faults. Phone assistance is only given for software faults. All other demands are into subjects of extra charges according to usual market price conditions.

  • Page 4: Technical Specifications

    APK- 61 USER’S MANUAL Page : 4 2. TECHNICAL SPECIFICATIONS Shaft : ø60 mm. Rolls : ø177 mm. Machine Speed : 4.4 m/min. Machine Weight : 960 kg Working Voltage (3 Phase) : 380-415 V Frequency : 50 HZ Motor : 4 KW Max Current : 10 A...
  • Page 5 APK- 61 USER’S MANUAL Page : 5 THE MAIN DIMENSIONS OF THE MACHINE.
  • Page 6 APK- 61 USER’S MANUAL Page : 6 3.SAFETY FACTORS 3.1 THE DANGER SITUATION IN THE MACHINE. Akyapak profile pipe bending machine ornamenting with protection appliances. For example: Gear,electrical installations completely are covered with protection cover. The other danger places are the material bending places on the rolls. From the wrong using and carelessness may come out the danger situations.
  • Page 7 APK- 61 USER’S MANUEL Page : 7 In addition the material which will bending according to the maximum diameter near side the machine must have enough places.To be don’t have the losses the third personal,around the surrounding machine must be present the warning singboard. This writing condition are valid for the vertical and horizontal working machine.
  • Page 8 When the machine is load and working the voice level must be 70 db down. THE DANGEROUS PLACES Akyapak profile and pipe bending machine the 3 rolls are with driving system.You may press between the top rolls your hand and your fingers.During the rotation of the top rolls be careful your hands and dress don’t pressing between the rolls.Don’t make a maintanance when machine...
  • Page 9 When the machine is working , and the rolls are moving, don’t drive to the material. APPROPRIATE OPERATOR. The personal under 16 years can not use the cylinder machine. AB-RULE The operator which will use this machine must read completely the user manual and confirm his boss. For the incomprehensible situations,comeback to your producer AKYAPAK.
  • Page 10 Gloves, Steal nose shoes. 3.10 THE MACHINE ASSEMBLE PHASE SAFETY FACTORS. Akyapak profile and pipe bending machine must to place on the strong ,hard and stright ground.(See assembly plane.) The machine has risk to be turned upsidedown,and may cause the heavy accidents.
  • Page 11 APK- 61 USER’S MANUAL Page : 11 PROTACTION FACTORS The protection factors,for the operator working at the machine,are warning equipments,attached below in -check list .This protaction factors,are separate attached for USER. CONTROL THE PROTACTION FACTORS. Before every work in relays, control the protaction factors. Once at the week periodicaly ,control the safety elements.
  • Page 12 APK- 61 USER’S MANUAL Page : 12 PROTACTION FACTORS (SAFETY EQUIPMENTS...
  • Page 13 ATTENTION LABELS : Assembly on the machine. If the label is not there and or is worn illegible ,absolutely request the AKYAPAK COMPANY. THE ENERGY CABLES :In the machine with motors the connecting ends must be control, and the cable has got a phisical damage or not must be control also.
  • Page 14 ASSEMBLY THE MACHINE. TRANSPORT AND RAISING THE MACHINE Akyapak 3 rolls bending machine,must lift carefuly with crane and helping with rope. Be careful for the damage at the lifting operations.The producer is not responsible for the damage arising in this situation.The transport equıpment must be suitable to the DIN 61360 standards DON’T LIFT WITH THE FORK LIFT!!!
  • Page 15 Page : 15 EXTRACTING THE PACKAGE (DISASSEMBLE) To be ineffected from the transport and atmosphere conditions AKYAPAK PROFILE AND PIPE BENDING MACHINE are coverd with nylon water infect material. For the following operations to be ineffected from the weather,must be carrying with nylon and rubberized waterproof cloth.
  • Page 16 APK- 61 USER’S MANUEL Page : 16 TO TAKE THE MACHINE ON THE SCALE To work the machine productive and long time,must be assembly on the straight floor. The scale must have the sensitiveness approximatly 0,04mm. Short pause for rest the sensitiveness must be controling. The first control must be make after 24 hour.

  • Page 17: To Operate The Machine

    APK- 61 USER’S MANUEL Page : 17 TO OPERATE THE MACHINE 6.1.ELECTRICAL CONNECTIONS. The electrical connection must be repair only at the side qualifed electrician personel. Before repairing the technical characteristics on the table must be controling. Fit the energy cable into the hole auxiliary the machine. .
  • Page 18 APK- 61 USER’S MANUEL Page : 18 6.4.CONTROL PANEL EQUIPMENTS (STANDARD)
  • Page 19 APK- 61 USER’S MANUEL Page : 19 6.4.THE CONTROL PANEL EQUIPMENTS OPTIONAL (SIDE SUPPORT HIDRAULIC)
  • Page 20 APK- 61 USER’S MANUEL Page : 20 6.4.CONTROL PANEL EQUIPMENTS OPTIONAL(SIDE SUPPORTS DIGITAL DISPLAY) 01.05-B1...
  • Page 21 SETTLE THE HIDRAULIC OIL. The Akyapak company, sending to the customer produced machine without oil. Don’t begin to work the machine without the oil. The oil which you will use in the hidraulic profile and pipe bending machine are the following.

  • Page 22: Tank Volume

    APK- 61 USER’S MANUEL Page : 22 TANK VOLUME HIDRAULIC OIL USER MANUEL OUTSIDE ATMOSPHERE HEAT -20°+30° : 32 NUMBER HIDRAULIC OIL OUTSIDE ATMOSPHERE HEAT +20°+30° : 32 NUMBER H DRAULIC OIL OIL TO BE USED FOR TEMPERATURES BETWEEN -20°+30° : HYDRAUS OIL 32 FOR TEMPERATURES BETWEEN +20°+50°...
  • Page 23 Akyapak profile and bending machine can bending the above material. 7.2.SUGGESTION FOR THE SELECTION OF THE BENDING MATERIAL. AKYAPAK profile and pipe bending machine can bend all type of the material. The bending result is dependent to the quality of the material.
  • Page 24 Some of the accidents,income from the wrong or up to machine capacity using. 7.5. BENDING THE MATERIAL. In the AKYAPAK profile and pipe bending machine as the lower rolls shaft are moveable at the right or left side is possible make the kohl.
  • Page 25 APK- 61 USER’S MANUEL Page : 25 RESPECT THE WORKING PLACE...
  • Page 26 7.7.THE OPERATION LINE FOR THE BENDING MATERIAL. FORM 1 : The rotatıon of the rolls AKYAPAK profile and bending machine are indicating on the form 1.The A rolls is assembly to the machine fixed and may moving in the two sides. The B rolls at the working axel with hidroulic moving up and down and two sides are returning.
  • Page 27 APK- 61 USER’S MANUEL Page : 27 7.8.THE TOP ROLLS REGULARITY IN THE VERTICAL BENDING OPERATION FOR THE MOULDING MATERIAL. FORM 1 : The sizes in the bending table are given with maximum dimensions and large bending diameters for the regularıty of the rolls. FORM 2 : The sizes in the bending table are given with minimum dimensions and small bending diameters for the regularity of the rolls.
  • Page 28 APK- 61 USER’S MANUEL Page : 28 7.9.THE ROLLS REGULARITY IN THE BENDING OPERATION FOR THE PLATE MATERIAL. To bending the PLATE material horizontal position,the guide rolls pay attention to use as support.
  • Page 29 APK- 61 USER’S MANUEL Page : 29 7.10. REGULARITY OF THE ROLLS TO BENDING THE SQUARE MATERIAL. FORM 1 : The sizes in the bending table are given with maximum dimensions and large bending diameters for the regularıty of the rolls. FORM 2 : The sizes in the bending table are given with minimum dimensions and small bending diameters for the regularity of the rolls.
  • Page 30 APK- 61 USER’S MANUEL Page : 30 7.11.REGULARITY OF THE ROLLS TO BENDING THE ROUND MATERIAL. FORM 1 : The sizes in the bending table are given with maximum dimensions and large bending diameters for the regularıty of the rolls. FORM 2 : The sizes in the bending table are given with minimum dimensions and small bending diameters for the regularity of the rolls.
  • Page 31 APK- 61 USER’S MANUEL Page : 31 7.12.REGULARITY OF THE ROLLS TO BENDING PIPE MATERIAL. FORM 1 : REGULARITY OF THE ROLLS GIVEN ON THE TABLE FOR THE BENDING SIZES. For each pipe dimension is neccessary different rolls.To bend the thin pipe and stainless steel pipes ,order from producer or seller company the derlin,kestamit materials set rolls.
  • Page 32 APK- 61 USER’S MANUEL Page : 32 7.13. REGULARITY OF THE ROLLS FOR THE RECTANGLE CROSS SECTION If the thicknees of the profile is too much,of this you may bending with the standard rolls..But if the thicknees is so little the parts must be bending with the special rolls. Specially for the profile with small thicknees ,the outside part bending diameter may create the collapse.To stopping the collapse in the material and easy taking outside the rolls the material must be filling inside with the sand.
  • Page 33 APK- 61 USER’S MANUEL Page : 33 7.14.REGULARITY OF THE ROLLS TO BENDING THE ANGLE IRON OUTSIDE. Place the bending parts between the rolls ,straight to the rotation axle position .So the angle iron outside parts looking down the cavity must have much 10% tolerance.To the guide rolls use the light pressure and set against the bending material.
  • Page 34 APK- 61 USER’S MANUEL Page : 34 7.15.REGULARITY OF THE ROLLS TO BENDING THE ANGLE IRON. a) Press the bending parts in the straight form between the rolls.Only control the nut of the roll is tighting in the bending operation.When the material is bending ,the nut must be tight ,to not get the fluctuation.
  • Page 35 APK- 61 USER’S MANUEL Page : 35 7.16.REGULARITY OF THE SPECIAL ROLLS TO BENDING THE T IRON MATERIAL. Bending the inside wing T iron material. Bending the outside wing T Đron material. Bending thenside wing T ıron material.
  • Page 36 APK- 61 USER’S MANUEL Page : 36 7.17.REGULARITY OF THE ROLLS TO NPU IRON BENDING. Bending the inside wing NPU ıron material. Bending the outside wing NPU ıron material. : Place the material with the suitable dimensions,to get the small diameters and the middle of the material without the deformation.
  • Page 37 APK- 61 USER’S MANUEL Page : 37 7.18.REGULARITY OF THE ROLLS FOR THE INP BENDING MATERIAL. Regularity of the rolls for the bending dimensions given on the table.
  • Page 38 Page : 38 8. THE ADJUSTMENT OF THE SIDE GUIDES. In the Akyapak Profile and pipe bending machines are assembly 2 pieces guide rolls mechanism to be bend the material rijit (set square). The material bending with the guide rolls may make effect for the needed directions;...
  • Page 39 USER’S MANUEL Page : 39 9. TO TAKE THE MACHINE IN THE HORIZONTAL POSITION. Akyapak profile and pipe bending machine is suitable to work vertical and horizontal position.To get the vertical position connect the machine at the following illustration. ATTENTION !
  • Page 40 APK- 61 USER’S MANUEL Page : 40 10. SPARE PARTS PLAN (BODY GROUP)
  • Page 41 APK- 61 USER’S MANUEL Page : 41 10. SPARE PARTS PLAN (UPPER SHAFT GROUP)
  • Page 42 APK- 61 USER’S MANUEL Page : 42 10. SPARE PARTS PLAN (SIDE SHAFT GROUP)
  • Page 43 APK- 61 USER’S MANUEL Page : 43 10. SPARE PARTS PLAN (CENTRE SHAFT GROUP) 01.05-B1...
  • Page 44 APK- 61 USER’S MANUEL Page : 44 10.SPARE PARTS PLAN (CYLINDER GROUP)
  • Page 45 APK- 61 USER’S MANUEL Page : 45 10. SPARE PART PLAN (STANDARD SIDE GUIDE GROUP)
  • Page 46 APK- 61 USER’S MANUEL Page : 46 10.SPARE PARTS PLAN (SPECIAL SIDE GUIDE GROUP).
  • Page 47 APK- 61 USER’S MANUEL Page : 47 11.THE LABELS USING ON THE MACHINE. THE BENDING CAPACITY LABEL. Bending Dimension PROFILE Note Diameter 30x30x3 50x50x5 30x30x3 40x40x5 50x50x6 1000 30x30x3 60x60x7 80x40x7,5 1000 30x30x3 50x50x6 70x35x6 1000 40x10 60x20 80x25 2100 50x5 80x16 80x20...
  • Page 48 APK- 61 USER’S MANUEL Page : 48 THE MEANING OF THE MARK Standard rolls. Special rolls. Pulling device. For bending without deformation and for serial production special rolls are requested. Angle device. Pulling device.
  • Page 49 APK- 61 USER’S MANUEL Page : 49 LABELS USED ON THE MACHINE MANUFACTURER COMPANY LABEL MACHINE DETAILS LABEL Model Prod.Year Serial No. Motor Voltage Frequency Weight MACHINE OIL LABEL...

  • Page 50: Warning Label

    APK- 61 USER’S MANUEL Page : 50 WARNING LABEL WARNING LABEL WORKING SAFETY WARNING LABEL...
  • Page 51 APK- 61 USER’S MANUEL Page : 51 PAGE COVER CE CONFORMITY DECLARATION GUARANTEE TECHNICAL SPECIFICATIONS STANDARD ACCESSORIES SPECIAL ACCESSORIES THE BASIC DIMENSIONS OF THE MACHINE SAFETY FACTORS THE DANGER SITUATION IN THE MACHINE THE MACHINE FUNCTION THE PLACE OF THE MACHINE 06-07 THE DANGER SITUATION ARISING FROM THE ACCESSORIES EMISSIONS(VOICE DEBIT)
  • Page 52 APK- 61 USER’S MANUEL Page : 52 TO GET THE SPIRAL 24-25 THE OPERATION LINE FOR THE BENDING MATERIAL. THE ROLLS REGULARITY IN THE VERTICAL BENDING OPERATION FOR THE MOULDING MATERIAL THE ROLLS REGULARITY IN THE BENDING OPERATION FOR THE PLATE MATERIAL 7.10 REGULARITY OF THE ROLLS TO BENDING THE SQUARE MATERIAL 7.11 REGULARITY OF THE ROLLS TO BENDING THE ROUND...

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