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AKYAPAK APK 101 User Manual

Profile and pipe bending machine
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Profile and Pipe Bending Machine
Address: Akçalar Sanayi Bölgesi Sanayi Cad.
No: 8/A 16225 Akçalar BURSA / TÜRKİYE
AKYAPAK
APK 101
Updated 3.21.2016
A K Y A P A K M A K İ N E S A N A Y İ V E T İ C A R E T A . Ş .
Phone: +90 224 280 75 00
Fax: +90 224 280 75 01
Page: 1/45
APK 101 USER MANUAL
E-mail: info@akyapak.com.tr
Web Site: akyapak.com.tr
Page: 1/45

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  • Page 1 APK 101 USER MANUAL Page: 1/45 AKYAPAK APK 101 Profile and Pipe Bending Machine Updated 3.21.2016 A K Y A P A K M A K İ N E S A N A Y İ V E T İ C A R E T A . Ş .

  • Page 2: Table Of Contents

    APK 101 USER MANUAL Page: 2/45 INDEX 1. WARRANTY ............................4 2. TECHNICAL SPECIFICATIONS ........................ 5 2.1 STANDARD ACCESSORIES ....................... 5 2.2 SPECIAL ACCESSORRIES ........................5 2.3 MAIN DIMENSIONS OF THE MACHINE ..................6 3. SAFETY FACTORS ..........................6 3.1 POSSIBLE DANGERS ........................6 3.2 THE MACHINE FUNCTION ......................
  • Page 3 APK 101 USER MANUAL Page: 3/45 6.8 SETTLE THE HIDRAULIC OIL ......................19 7. THE USING FORMS ..........................21 7.1 THE MACHINE USING ........................21 7.2 SUGGESTION FOR THE SELECTION OF THE BENDING MATERIAL ..........21 7.3 THE TOP ROLLS USING IN THE MACHINE ..................21 7.4 THE ROLLS REGULARITY .......................

  • Page 4: Warranty

    This warranty is invalid, if the machine is used for different operations, except the operations that it has been designed and manufactured for. AKYAPAK provides assistance to the customers, when a problem occurs about operation and repair of the machine. You may contact us via e-mail, telephone and fax.

  • Page 5: Technical Specifications

    APK 101 USER MANUAL Page: 5/45 2. TECHNICAL SPECIFICATIONS • Shaft : ø100 mm. • Rolls ø315 mm. • Machine Speed : 5m/min. • Machine Weight : 2080 kg • Working Voltage (3 Phase) : 380/415V • Frequency : 50 Hz •...

  • Page 6: Main Dimensions Of The Machine

    3. SAFETY FACTORS 3.1 POSSIBLE DANGERS The AKYAPAK profile and pipe bending machine is ornamenting with the all protection appliances. For example: Gear, electrical installations completely are covered with protection cover. The other dangerous places are the material bending places on the rolls.

  • Page 7: Working Place

    APK 101 USER MANUAL Page: 7/45 3.3 WORKING PLACE When you assembly the machine, the machine requirement places and surroundings factors must be to pay attention. To put into place the machine, the ground must be hard and strong. For reliable working, before settle the machine weight must be controlled.

  • Page 8: The Danger Situation Arising From The Accessories

    When the machine is load and working the voice level must be 70 dB down. 3.6 THE DANGEROUS PLACES AKYAPAK profile and pipe bending machine rolls are with driving system. You may press between the top rolls your hand and your fingers. During the rotation of the top rolls be careful your hands and dress don’t pressing between the rolls.

  • Page 9: The Working Places

    APK 101 USER MANUAL Page: 9/45 3.7 THE WORKING PLACES The working place is in the front of the machine. Adjust the control panel opposite side, when you want replaces the machine. The material must be in the front of the machine.

  • Page 10: The Machine Assembles Phase Safety Factors

    Page: 10/45 3.10 THE MACHINE ASSEMBLES PHASE SAFETY FACTORS. AKYAPAK profile and pipe bending machine must to place on the strong, hard and straight ground. The machine has risk to be turned upside-down, and may cause the heavy accidents. The machine working place must be clean.

  • Page 11: Protection Factors

    APK 101 USER MANUAL Page: 11/45 4. PROTECTION FACTORS The protection factors, for the operator working at the machine, are warning equipment’s, attached below in -check list .This protection factors, are separate attached for USER. CONTROL THE PROTECTION FACTORS •...

  • Page 12: Protection Factors (Safety Equipments)

    APK 101 USER MANUAL Page: 12/45 PROTECTION FACTORS (SAFETY EQUIPMENTS) A K Y A P A K M A K İ N E S A N A Y İ V E T İ C A R E T A . Ş .

  • Page 13: Protection Factors Checking List

    (OPTIONAL) ATTENTION LABELS: Assembly on the machine. If the label is not there and or is worn illegible, absolutely request the AKYAPAK COMPANY. THE ENERGY CABLES: In the machine with motors the connecting ends must be control, and the cable has got a physical damage or not must be control also.

  • Page 14: The Shipping Losses

    5.1 TRANSPORT AND RAISING THE MACHINE AKYAPAK 3 rolls bending machine, must lift carefully with crane and helping with rope. Be careful for the damage at the lifting operations. The producer is not responsible for the damage arising in this situation.

  • Page 15: Extracting The Package (Disassemble)

    Page: 15/45 5.2 EXTRACTING THE PACKAGE (DISASSEMBLE) To be unaffected from the transport and atmosphere conditions AKYAPAK PROFILE AND PIPE BENDING MACHINE is covered with nylon water infect material. For the following operations to be unaffected from the weather, must be carrying with nylon and rubberized waterproof cloth.

  • Page 16: To Operate The Machine

    APK 101 USER MANUAL Page: 16/45 6. TO OPERATE THE MACHINE 6.1 ELECTRICAL CONNECTIONS The electrical connection must be repair only at the side qualified electrician personnel. Before repairing the technical characteristics on the table must be controlling. Fit the energy cable into the whole auxiliary the machine.

  • Page 17: Control Panel Equipments (Standard)

    APK 101 USER MANUAL Page: 17/45 6.4 CONTROL PANEL EQUIPMENTS (S TANDARD 6.5 CONTROL PANEL EQUIPMENTS OPTIONAL (S UPPORT YDRAULIC A K Y A P A K M A K İ N E S A N A Y İ V E T İ C A R E T A . Ş .

  • Page 18: Control Panel Equipments Optional (Side Supports Digital Display)

    APK 101 USER MANUAL Page: 18/45 6.6 CONTROL PANEL EQUIPMENTS OPTIONAL (S UPPORTS IGITAL ISPLAY A K Y A P A K M A K İ N E S A N A Y İ V E T İ C A R E T A . Ş .

  • Page 19: Lubrication Before Working

    Before using the machine, lubricate all the parts which are shown on lubrication plan. 6.8 SETTLE THE HIDRAULIC OIL The AKYAPAK Company, sending to the customer produced machine without oil. Don’t begin to work the machine without the oil. Put the oil in the machine 140 Lt. The oil which you will use in the hydraulic profile and pipe bending machine are the following.
  • Page 20 APK 101 USER MANUAL Page: 20/45 [TR] Dış Ortam Sıcaklığı -20°+30°: 32 Numara Hidrolik Yağı HİDROLİK YAĞ KULLANMA TALİMATI Dış Ortam Sıcaklığı +20°+30°: 68 Numara Hidrolik Yağı [EN] For Temperatures Between -20°+30°: Hydraus Oil 32 OIL TO BE USED For Temperatures Between +20°+50°: Hydraus Oil 68 Bei Raumptempareturen Von -20°+30°: Hydraus Oil 32...

  • Page 21: The Using Forms

    7.2 SUGGESTION FOR THE SELECTION OF THE BENDING MATERIAL AKYAPAK profile and pipe bending machine can bend all type of the material. The bending result is dependent to the quality of the material. The steal contain of the material has elasticity characteristics and the bending material may have the elasticity after the bending part.

  • Page 22: The Rolls Regularity

    ATTENTION! Some of the accidents happen from the wrong or over capacity using. 7.5 BENDING THE MATERIAL In the AKYAPAK profile and pipe bending machine as the lower rolls shaft are moveable at the right or left side is possible make the kohl.
  • Page 23 APK 101 USER MANUAL Page: 23/45 RESPECT THE W ORKING PLACE A K Y A P A K M A K İ N E S A N A Y İ V E T İ C A R E T A . Ş .

  • Page 24: The Operation Line For The Bending Material

    7.7 THE OPERATION LINE FOR THE BENDING MATERIAL FORM 1 : The rotatıon of the rolls AKYAPAK profile and bending machine are indicating on the form 1.The A rolls is assembly to the machine fixed and may moving in the two sides. The B rolls at the working axel with hydraulic moving up and down and two sides are returning.

  • Page 25: The Top Rolls Regularity In The Vertical Bending Operation For The Moulding Material

    APK 101 USER MANUAL Page: 25/45 7.8 THE TOP ROLLS REGULARITY IN THE VERTICAL BENDING OPERATION FOR THE MOULDING MATERIAL. FORM 1: The sizes in the bending table are given with maximum dimensions and large bending diameters for the regularıty of the rolls.

  • Page 26: The Rolls Regularity In The Bending Operation For The Plate Material

    APK 101 USER MANUAL Page: 26/45 7.9 THE ROLLS REGULARITY IN THE BENDING OPERATION FOR THE PLATE MATERIAL To bending the PLATE material horizontal position, the guide rolls pay attention to use as support. A K Y A P A K M A K İ N E S A N A Y İ V E T İ C A R E T A . Ş .

  • Page 27: Regularity Of The Rolls To Bending The Square Material

    APK 101 USER MANUAL Page: 27/45 7.10 REGULARITY OF THE ROLLS TO BENDING THE SQUARE MATERIAL. FORM 1: The sizes in the bending table are given with maximum dimensions and large bending diameters for the regularıty of the rolls. FORM 2: The sizes in the bending table are given with minimum dimensions and small bending diameters for the regularity of the rolls.

  • Page 28: Regularity Of The Rolls To Bending The Round Material

    APK 101 USER MANUAL Page: 28/45 7.11 REGULARITY OF THE ROLLS TO BENDING THE ROUND MATERIAL FORM 1: The sizes in the bending table are given with maximum dimensions and large bending diameters for the regularıty of the rolls. FORM 2: The sizes in the bending table are given with minimum dimensions and small bending diameters for the regularity of the rolls.

  • Page 29: Regularity Of The Rolls To Bending Pipe Material

    APK 101 USER MANUAL Page: 29/45 7.12 REGULARITY OF THE ROLLS TO BENDING PIPE MATERIAL. FORM 1: REGULARITY OF THE ROLLS GIVEN ON THE TABLE FOR THE BENDING SIZES. For each pipe dimension is necessary different rolls. To bend the thin pipe and stainless steel pipes, order from producer or Seller Company the derlin, kestamit materials set rolls.

  • Page 30: Regularity Of The Rolls For The Rectangle Cross Section

    APK 101 USER MANUAL Page: 30/45 7.13 REGULARITY OF THE ROLLS FOR THE RECTANGLE CROSS SECTION If the thickness of the profile is too much, of this you may bend with the standard rolls. But if the thickness is so little, the parts has to bending with the special rolls.

  • Page 31: Regularity Of The Rolls To Bending The Angle Iron Outside

    APK 101 USER MANUAL Page: 31/45 7.14 REGULARITY OF THE ROLLS TO BENDING THE ANGLE IRON OUTSIDE. Place the bending parts between the rolls; straight to the rotation axle position. So the angle iron outside parts looking down the cavity must have much 10% tolerance. To the guide rolls use the light pressure and set against the bending material.

  • Page 32: Regularity Of The Rolls To Bending The Angle Iron

    APK 101 USER MANUAL Page: 32/45 7.15 REGULARITY OF THE ROLLS TO BENDING THE ANGLE IRON.  Press the bending parts in the straight form between the rolls. Only control the nut of the roll is tightening in the bending operation. When the material is bending, the nut must be tight, to not get the fluctuation.

  • Page 33: Regularity Of The Special Rolls To Bending The T Iron Material

    APK 101 USER MANUAL Page: 33/45 7.16 REGULARITY OF THE SPECIAL ROLLS TO BENDING THE T IRON MATERIAL. Bending the inside wing T iron material Bending the outside wing T iron material Bending the inside wing T iron material A K Y A P A K M A K İ N E S A N A Y İ V E T İ C A R E T A . Ş .

  • Page 34: Regularity Of The Rolls To Npu Iron Bending

    APK 101 USER MANUAL Page: 34/45 7.17 REGULARITY OF THE ROLLS TO NPU IRON BENDING. Bending the inside wing NPU iron material Bending the outside wing NPU iron material NOT: Place the material with the suitable dimensions, to get the small diameters and the middle of the material without the deformation.

  • Page 35: Regularity Of The Rolls For The Inp Bending Material

    APK 101 USER MANUAL Page: 35/45 7.18 REGULARITY OF THE ROLLS FOR THE INP BENDING MATERIAL Regularity of the rolls for the bending dimensions given on the table A K Y A P A K M A K İ N E S A N A Y İ V E T İ C A R E T A . Ş .

  • Page 36: The Adjustment Of The Side Guides

    Page: 36/45 8. THE ADJUSTMENT OF THE SIDE GUIDES In the AKYAPAK Profile and pipe bending machines are assembly 2 pieces guide rolls mechanism to be bending the material rigid (set square). The material bending with the guide rolls may make effect for the needed directions; In the standard machines the guide rolls with the key help, Optional, hydraulic guide rolls machines;...

  • Page 37: To Take The Machine In The Horizontal Position

    Page: 37/45 9. TO TAKE THE MACHINE IN THE HORIZONTAL POSITION The AKYAPAK profile and pipe bending machine is suitable to work vertical and horizontal position. To get the vertical position connects the machine at the following illustration. ATTENTION: For the accident come into existence the producer company is not responsible.

  • Page 38: Spare Parts Plans

    APK 101 USER MANUAL Page: 38/45 10. SPARE PARTS PLANS 10.1 BODY GROUP A K Y A P A K M A K İ N E S A N A Y İ V E T İ C A R E T A . Ş .

  • Page 39: Upper Shaft Group

    APK 101 USER MANUAL Page: 39/45 10.2 UPPER SHAFT GROUP A K Y A P A K M A K İ N E S A N A Y İ V E T İ C A R E T A . Ş .

  • Page 40: Side Shaft Group

    APK 101 USER MANUAL Page: 40/45 10.3 SIDE SHAFT GROUP A K Y A P A K M A K İ N E S A N A Y İ V E T İ C A R E T A . Ş .

  • Page 41: Center Shaft Group

    APK 101 USER MANUAL Page: 41/45 10.4 CENTER SHAFT GROUP A K Y A P A K M A K İ N E S A N A Y İ V E T İ C A R E T A . Ş .

  • Page 42: Cylinder Group

    APK 101 USER MANUAL Page: 42/45 10.5 CYLINDER GROUP A K Y A P A K M A K İ N E S A N A Y İ V E T İ C A R E T A . Ş .

  • Page 43: Standard Side Guide Group

    APK 101 USER MANUAL Page: 43/45 10.6 STANDARD SIDE GUIDE GROUP A K Y A P A K M A K İ N E S A N A Y İ V E T İ C A R E T A . Ş .

  • Page 44: Special Side Guide Group

    APK 101 USER MANUAL Page: 44/45 10.7 SPECIAL SIDE GUIDE GROUP A K Y A P A K M A K İ N E S A N A Y İ V E T İ C A R E T A . Ş .

  • Page 45: Hydraulic Side Guides (Optional)

    APK 101 USER MANUAL Page: 45/45 10.8 HYDRAULIC SIDE GUIDES (OPTIONAL) A K Y A P A K M A K İ N E S A N A Y İ V E T İ C A R E T A . Ş .

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