Empire DVP30CC30 Installation Instructions And Owner's Manual

Cast iron direct-vent stove

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EMPIRE DVP30CC30
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Summary of Contents for Empire DVP30CC30

  • Page 1 This Owner's Manual is provided and hosted by Appliance Factory Parts. EMPIRE DVP30CC30 Owner's Manual Shop genuine replacement parts for EMPIRE DVP30CC30 Find Your EMPIRE Fireplace Parts - Select From 642 Models -------- Manual continues below --------...
  • Page 2 INSTALLATION INSTRUCTIONS AND OWNER'S MANUAL CAST IRON INSTALLER: DIRECT - VENT STOVE Leave this manual with the appliance. CONSUMER: MODELS: Retain this manual for future reference. DVP20CC(30,70) DVP30CC(30,70) (B,F,M)(N,P)-2 (B,F,M,S,W)(N,P)-2 WARNING FIRE OR EXPLOSION HAZARD If the information in this manual is not followed exactly, a fire or explosion may GAS-FIRED result causing property damage, personal...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE IMPORTANT SAFETY INFORMATION ..................3 SAFETY INFORMATION FOR USERS OF PROPANE GAS ............4 REQUIREMENTS FOR MASSACHUSETTS ................5 INTRODUCTION ........................... 6 SPECIFICATIONS ......................... 7 GAS SUPPLY ..........................8 CLEARANCES .......................... 9-10 VENTING STOVE ........................11-13 TERMINATION CLEARANCES ....................
  • Page 4: Important Safety Information

    IMPORTANT SAFETY INFORMATION Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED WARNING 6. “Clothing or other flammable material should not be 1. “Due to high temperatures, the appliance should be located out of traffic and away from furniture and placed on or near the appliance.”...
  • Page 5: Safety Information For Users Of Propane Gas

    SAFETY INFORMATION FOR USERS OF PROPANE GAS SOME POINTS TO REMEMBER Propane is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and • Learn to recognize the odor of Propane Gas. Your lo- colorless.
  • Page 6: Requirements For Massachusetts

    REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment installed SIGNAGE. A metal or plastic identification plate shall be per- in every dwelling, building or structure used in whole or in part for manently mounted to the exterior of the building at a minimum residential purposes, including those owned or operated by the height of eight feet above grade directly in line with the exhaust Commonwealth and where the side wall exhaust vent termination...
  • Page 7: Introduction

    • Modification of the stove or direct vent system. (a) the installation or replacement of gas piping or (b) the connection, • Installation other than as instructed by Empire Comfort Systems, Inc. installation, repair or servicing of equipment, who is experienced in •...
  • Page 8: Specifications

    Depth 16-1/2" 18" VENTING ACCESSORIES (SPECIAL VENT KITS - SIMPSON DURAVENT CAN BE PURCHASED FROM EMPIRE COMFORT SYSTEMS INC.) DVKHP (requires SD46DVAE45B) Horizontal Vent Kit for DVP30CCLP Only (46DVA-24B, 46DVA-09B, 46DVA-08AB, 46DVA-DC, 46DVA-WT, 46DVA-HC, 46DVA-E90B) Horizontal Direct-Vent 45-Deg kit for DVP20CC Propane Only (SD46DVAE45B, SD09261TB (adaptor 4x6 to 5x8), SD58DVADC, SD-...
  • Page 9: Gas Supply

    GAS SUPPLY Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/ Installing a New Main Gas Shut-Off CGA-B149 (.1 or .2) installation code. Each appliance should have its own manual gas shut-off. A manual main gas shut-off should be located in the vicinity of the RECOMMENDED GAS PIPE DIAMETER unit.
  • Page 10: Clearances

    CLEARANCES In selecting a location for installation, it is necessary to provide ad- equate accessibility clearances for servicing and proper operation. Locating and Venting the Direct Vent Stove Clearances: When facing the front of the direct vent stove the minimum clearances to combustible construction (material) are the following: •...
  • Page 11 Common- • Empire Horizontal Round Termination Kits - DVVK-4RE, wealth of Massachusetts. DVVK-4REVS • Empire Horizontal Round Flex Termination Kits - DVVK- 4FRE, DVVK-4FREVS • Duravent® Pro 4" - 6 5/8" • American Metal® 4" - 6 5/8"...
  • Page 12: Venting Stove

    A Co-Axial to Co-Linear appliance connector is approved for maximum 18". installation in vertical venting applications. One can be purchased through Empire Comfort Systems or Simpson Dealer (part number • DVP20CCLP - can be vented horizontally with kit DVK45LP 46DVA-GCL).
  • Page 13 VENTING STOVE (CONT'D) Venting Graph (Dimensions in Feet) 1. Determine the height of the center of the termination. Using this dimension on the Venting Graph, locate the point it intersects with the slanted graph line, or the right edge of the graph. 2.
  • Page 14 VENTING STOVE (CONT'D) To Use the Vent Graph SPECIAL NOTE: For each 45 degree elbow installed in the horizontal EXAMPLE A: run, the length of the horizontal run MUST be reduced by 18 inches If the vertical rise from the appliance outlet is 21 feet, the horizontal (457.2 mm).
  • Page 15: Termination Clearances

    TERMINATION CLEARANCES Termination clearance for buildings with combustible and noncombustible exteriors. INSIDE CORNER OUTSIDE CORNER RECESSED LOCATION “A” = COMBUSTIBLE 9” (229mm) = NONCOMBUSTIBLE 2” (51mm) BALCONY BALCONY WITH PERPENDICULAR SIDE WALL WITH NO SIDE WALL “C” = CLEARANCE FROM CORNER IN RECESSED LOCATION COMBUSTIBLE 9”...
  • Page 16: Vent Clearances

    Clearances are to heat resistant material (i.e. wood, metal). This the following shall be indicated: does not include vinyl. Empire Comfort Systems Inc. will not be held Clearance in accordance with local installation codes and the requirements of the responsible for heat damage caused from terminating under vinyl gas supplier.
  • Page 17: Vent System Identification

    VENT SYSTEM IDENTIFICATION Installing Vent Components Begin the vent system installation by installing the first Simpson Duravent component on the top of the appliance with a 45° elbow and rotate the vent elbow to the desired position then add horizontal and vertical pipe lengths and then a horizontal or vertical termination kit.
  • Page 18: Framing And Finishing

    FRAMING AND FINISHING Installing Support Brackets OUTSIDE THIMBLE ASSEMBLY A horizontal pipe support MUST BE used for each 3 feet of horizontal run. The pipe supports should be placed around 6 5/8 inch diameter pipe and nailed in place to framing members. There MUST BE a 2 inch clearance to combustibles above 6-5/8 inch diameter pipe and elbows and 1 inch clearance on both sides and bottom of 6-5/8 inch to combustibles on all horizontal pipe sections and elbows.
  • Page 19: Horizontal Termination

    FRAMING AND FINISHING (CONT'D) Figure 17 Figure 18 HORIZONTAL TERMINATION Attach and secure the termination to the last section of horizontal venting by sliding cap over the last section of horizontal venting to ensure proper location. NOTE: Termination cap should pass through the wall firestop from the exterior of the building.
  • Page 20: Vertical Termination

    VERTICAL TERMINATION Vertical Terminations Note that for steep roof pitches, the vent height must be increased. Locate and mark the center point of the venting pipe. Using a nail In high wind conditions, nearby trees, adjoining roof lines, steep on the underside of the roof and drive this nail through this center pitched roofs, and other similar factors can result in poor draft, or point.
  • Page 21 VERTICAL TERMINATION (CONT'D) Installing Support Brackets Note: When installing this vent system in a chase, it is always good A horizontal pipe support MUST BE used for each 3 feet of horizontal building practice to insulate the chase as you would the outside run.
  • Page 22: Dvp20Cc Log Identification

    DVP20CC LOG IDENTIFICATION Part Number Front View Top View Description Log A 29790 Log B 29792 Log C 29791 Log D 29793 35248-17-1020 Page 21...
  • Page 23: Dvp20Cc Log Placement

    DVP20CC LOG PLACEMENT Place Log A onto the pins on the Log Support Shelf. Place Log B onto the two right pins on the burner. Place Log C onto the two left pins on the burner. Place Log D on the pin on Log A with the "fork" resting on Logs B and C.
  • Page 24: Dvp20Cc Log Placement

    DVP20CC LOG PLACEMENT 1. Place Log A onto the pins on the Log Support Shelf as shown below. 35248-17-1020 Page 23...
  • Page 25 DVP20CC LOG PLACEMENT 2. Place Log B onto the two right pins on the burner as shown below. Page 24 35248-17-1020...
  • Page 26 DVP20CC LOG PLACEMENT 3. Place Log C onto the two left pins on the burner as shown below. 35248-17-1020 Page 25...
  • Page 27 DVP20CC LOG PLACEMENT 4. Place Log D on the pin on Log A with the "fork" resting on Logs B and C as shown below. Page 26 35248-17-1020...
  • Page 28 DVP20CC LOG PLACEMENT 5. Assembly is completed. 35248-17-1020 Page 27...
  • Page 29: Dcp30Cc Log Identification

    DVP30CC LOG IDENTIFICATION Part Number Front View Top View Description Log A 29795 Log B 29797 Log C 29796 Log D 29798 Page 28 35248-17-1020...
  • Page 30 DVP30CC LOG PLACEMENT 1. Place Log A onto the pins on the Log Support Shelf as shown below. 35248-17-1020 Page 29...
  • Page 31 DVP30CC LOG PLACEMENT 2. Place Log B onto the two right pins on the burner. Page 30 35248-17-1020...
  • Page 32 DVP30CC LOG PLACEMENT 3. Place Log C onto the two left pins on the burner. 35248-17-1020 Page 31...
  • Page 33 DVP30CC LOG PLACEMENT Place Log D on the pins on Logs A and C. *Place ember material on front burner ports as shown in Figure 25. Page 32 35248-17-1020...
  • Page 34 DVP30CC LOG PLACEMENT Assembly is completed. 35248-17-1020 Page 33...
  • Page 35: Operating Instructions

    OPERATING INSTRUCTIONS 750 Millivolt System The OWNER should carefully read and follow these operating The standing pilot (750 millivolt system) is a continuous burning instructions at all times. Lower the door assembly to view the gas pilot. The pilot remains ON even when the main burner is OFF. controls for the stove.
  • Page 36: Main Burner Flame Characteristics

    MAIN BURNER FLAME CHARACTERISTICS Figure 29 shows a correct main burner flame pattern. Figure 30 Cleaning the Log Set and Firebox shows an incorrect main burner flame pattern. Do NOT handle these logs with your bare hands. Always wear gloves to prevent skin irritation. During the annual inspection and If main burner flame pattern is incorrect, as shown in Figure 28: maintenance appointment, the service person should clean dust, lint, •...
  • Page 37: Wiring

    WIRING DVP(20,30)CC ON/OFF/REMOTE Switch 1. Connect one wire from the 750 millivolt wall thermostat and one DVP(20,30)CC is equipped with an ON/OFF/REMOTE switch which wire from appropriate accessory to the GREEN, stripped and is located on the wire channel located on the top, left side of the bare wire from the ON/OFF/REMOTE wire harness.
  • Page 38: Millivolt Lighting Instructions

    MILLIVOLT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. •...
  • Page 39: Millivolt Wiring

    MILLIVOLT WIRING Optional Wall Switch For Standing Pilot Ignition Wiring Position the wall switch in the desired position on a wall. Run a Appliance Requirements maximum of 25 feet (7.8m) or less length of 18 A.W.G. minimum wire and connect it to the stove valve pigtails. WARNING Do not connect 110-120 vac to the gas control valve or the WARNING...
  • Page 40: Millivolt Troubleshooting

    MILLIVOLT TROUBLESHOOTING With proper installation and maintenance, your new Direct Vent Stove should provide years of trouble-free service. If you do ex- perience a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken.
  • Page 41: Ip Operating Instructions

    IP OPERATING INSTRUCTIONS Attention: For shipping purposes, the Electronic Control Follow the SAFETY and LIGHTING INSTRUCTIONS for In- Module and Receiver Plate assembly is loosely packaged termittent Pilot controls found in this manual, and on labels near the left side of the appliance. It is necessary that the found in the control compartment located in the lower cavity receiver plate assembly be secured to the left front flange of of the appliance.
  • Page 42: Ip Electronic System Wiring Diagram

    IP ELECTRONIC SYSTEM WIRING DIAGRAM If any of the original wire as supplied with this unit must be replaced, it must be replaced with equivalent gauge and temperature rated wire. This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes.
  • Page 43: Intermittent Pilot Lighting Instructions

    INTERMITTENT PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. This appliance has a pilot which can be lighted with the manual C.
  • Page 44: Intermittent Control System Troubleshooting

    INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING Brief Description of the Components The gas valve is fitted with a manual HI/LO knob to allow for manual modulation of the gas outlet pressure to the appliance burner. The controls are designed to be used with either Propane or Natural Gas and can be converted by use of an OEM supplied conversion kit.
  • Page 45 INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING If the DFC giving signal lock out: Verify the electrical connections’ integrity and The board should be unlocked to make sure they are in accordance with the relevant reinitiate a pilot flame ignition (for Is the DFC board in system wiring diagram.
  • Page 46 INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING Replace DFC board. Main burner lights when the pilot only Replace the gas valve. should light. Verify the pilot flame fully engulfs the tip of the sense electrode. If not replace the pilot assembly. Replace the pilot assembly. Carefully clean the electrical connections of the sense cable, and the DFC board sense cable connection.
  • Page 47: Maintenance

    General Glass Information Only glass approved for use in Empire Comfort Systems Inc. fireplaces may be used for replacement. The glass replacement should be done by a licensed or qualified service person.
  • Page 48: Maintenance And Service

    MAINTENANCE AND SERVICE Although the frequency of servicing and maintenance will depend FOR THE INSTALLER on use and the type of installation, you should have a qualified Maintenance Precautions service technician perform an appliance checkup at the beginning Installation and repair should be done by a qualified service of each heating season.
  • Page 49: Dvp20Cc(30,70)Parts List

    DVP20CC(30,70)PARTS LIST PART NUMBER INDEX DESCRIPTION DVP20CC30 DVP20CC30 DVP20CC70 DVP20CC70 PROPANE NATURAL PROPANE NATURAL R9672 R9672 R9672 R9672 INLET VENT COLLAR M178 M178 M178 M178 INLET COLLAR GASKET 30602 30602 30602 30602 AIR DROP ASSEMBLY M163 M163 M163 M163 FLUE OUTLET GASKET 30932 30932 30932...
  • Page 50: Dvp20Cc(30,70)Parts View

    DVP20CC(30,70)PARTS VIEW PLEASE NOTE: When ordering parts, it is very important that part number and description of part coincide. IP ONLY DVP20 IP ONLY DVP30 USE ONLY MANUFACTURER'S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH. 35248-17-1020 Page 49...
  • Page 51: Dvp30Cc(30,70) Parts List

    DVP30CC(30,70) PARTS LIST PART NUMBER INDEX DESCRIPTION DVP30CC30 DVP30CC30 DVP30CC70 DVP30CC70 PROPANE NATURAL PROPANE NATURAL R7566 R7566 R7566 R7566 INLET VENT COLLAR M178 M178 M178 M178 INLET COLLAR GASKET 30892 30892 30892 30892 AIR DROP ASSEMBLY M163 M163 M163 M163...
  • Page 52: Dvp30Cc(30,70) Parts View

    DVP30CC(30,70) PARTS VIEW PLEASE NOTE: When ordering parts, it is very important that part number and description of part coincide. IP ONLY DVP20 IP ONLY DVP30 USE ONLY MANUFACTURER'S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH. 35248-17-1020 Page 51...
  • Page 53: Casting Parts List

    CASTING PARTS LIST PLEASE NOTE: When ordering parts, it is very important that part number and description of part coincide. PART NO. PART NO. INDEX INDEX DESCRIPTION DESCRIPTION DVP20CC DVP30CC DVP20CC DVP30CC COMMON PARTS PORCELAIN BLACK INSERT TAB VENT OPENING INSERT R9671 R9671 R11355...
  • Page 54: Casting Parts View

    CASTING PARTS VIEW PLEASE NOTE: When ordering parts, it is very important that part number and description of part coincide. DVP20 USE ONLY MANUFACTURER'S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH. 35248-17-1020 Page 53...
  • Page 55: Accessory Side Shelves Installation Instructions

    ACCESSORY SIDE SHELVES INSTALLATION INSTRUCTIONS Installing Accessory Side Shelves: Remove cast iron or stone inlay inserts from casting top and carefully set them aside. Remove cast iron top from stove and place upside down on a flat, soft smooth surface to avoid damage. Remove four ¼-20 hex head bolts from the outer edges of cast iron top.
  • Page 56: Cib3-3 Optional Blower Installation Instructions - Dvp30Cc

    CIB3-3 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS - DVP30CC Installing Optional CIB3 Blower CAUTION Loosen, but do not remove, four hex-head screws located on the exterior, bottom of the appliance. Sharp edges, use protective gloves when installing. Position the blower assembly at the rear of the appliance. Carton Contents: The blower assembly has four keyholes for attachment to the •...
  • Page 57 CIB3-3 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS - DVP30CC Fan Control Wiring The fan control is a non-adjustable automatic type The fan control The appliance, when installed, must be electrically grounded in will require between 5 and 10 minutes of main burner operation accordance with local codes or, in the absence of local codes, with before the fan control "closes"...
  • Page 58 CIB3-3 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS - DVP30CC PARTS LIST Index Number Part Number Description R1454 Brass Bushing R1499 Rubber Grommet 31739 Blower Housing R1410 Strain Relief Bushing R12447 Blower Assembly 24225 Blower Cover R6159 Cord Set R10363 Wire Harness R2503 Fan Control 24222 Fan Control Bracket...
  • Page 59: Cib4-2 Optional Blower Installation Instructions - Dvp20Cc

    CIB4-2 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS - DVP20CC Fan Control CAUTION The fan control is a non-adjustable automatic type The fan control will require between 5 and 10 minutes of main burner operation Sharp edges, use protective gloves when installing. before the fan control "closes" and activates the blower. The blower Carton Contents: will continue to run between 5 and 10 minutes after the main burner •...
  • Page 60 CIB4-2 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS - DVP20CC Wiring CAUTION The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with Label all wires prior to disconnection when servicing controls. the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical Wiring errors can cause improper and dangerous operation.
  • Page 61 CIB4-2 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS - DVP20CC PARTS LIST Index Number Part Number Description R1454 Brass Bushing (4 Required) R1499 Rubber Grommet (4 Required) CI002 Blower Housing R1517 Tinnerman Clip (4 Required) R2804A Blower Assembly CI003 Blower Housing Cover R2099 Cord Set R3767A Wire Harness...
  • Page 62: Master Parts Distributor List

    MASTER PARTS DISTRIBUTOR LIST To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort.com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit.
  • Page 63: Quick Reference Guide

    Empire Comfort Systems Web Site: Belleville, Illinois www.empirecomfort.com The Empire Cast Iron Stoves Models: GAS-FIRED DVP20CC(30,70)(B,F,M)(N,P)-1 DVP30CC(30,70)(B,F,M,S,W)(N,P)-1 MODEL DVP20CC DVP30CC Gas Type Natural Gas Propane Gas Natural Gas Propane Gas Input BTU/HR (KW/H) Max 19,500 26,500 26,500 Input BTU/HR (KW/H) Min...
  • Page 64 Empire Comfort Systems Web Site: Belleville, Illinois www.empirecomfort.com The Empire Cast Iron Stoves Models: GAS-FIRED DVP20CC(30,70)(B,F,M)(N,P)-1 DVP30CC(30,70)(B,F,M,S,W)(N,P)-1 CLEARANCES In selecting a location for installation, it is necessary to provide adequate accessibility clearances for servicing and proper operation. Locating and Venting the Direct Vent Stove...
  • Page 65: Warranty

    WARRANTY Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the periods specified below. This warranty applies to the original purchaser only and is not transferable. All warranty repairs must be accomplished by a qualified gas appliance technician.

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