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Quincy Compressor
QAF, QCF, QMF, QPF
Instruction book
Original instructions
Copyright Notice
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and drawings.
2014 - 01
No. 9829 2138 56
quincycompressor.com
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Table of Contents
Related Manuals for Quincy Compressor QMF 1800
Summary of Contents for Quincy Compressor QMF 1800
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Page 1: Instruction Book
Quincy Compressor QAF, QCF, QMF, QPF Instruction book Original instructions Copyright Notice Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings. 2014 - 01 No. -
Page 2: Table Of Contents
Instruction Book Table of Contents Instruction book ........................... 3 Table of Contents ......................... 4 Safety precautions ......................6 Safety icons ........................6 Safety precautions during installation ................6 General description ......................8 Introduction ........................8 Electronic water drains (EWD) ..................9 Installation ........................ - Page 3 Instruction Book Filter data ........................21 Instructions for use of air receiver ................25 Instructions for use of air receiver ................25 Pressure equipment directives ..................26 Pressure equipment ...................... 26 9829 2138 56...
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Page 4: Safety Precautions
Instruction Book Safety precautions Safety icons Explanation Danger for life Warning Important note Safety precautions during installation All responsibility for any damage or injury resulting from neglecting these precautions, or non-observance of the normal caution and care required for installation, operation, maintenance and repair, even if not expressly stated, will be disclaimed by the manufacturer. - Page 5 Instruction Book 7. All maintenance work shall only be undertaken when the filter has cooled down. 8. Before removing any pressurized component, effectively isolate the machine from all sources of pressure and relieve the entire system of pressure. Also consult following safety precautions: Safety precautions during operation Safety precautions during maintenance.
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Page 6: General Description
Instruction Book General description Introduction QMF filters The QMF filter is a general-purpose protection and liquid removal filter equipped with an electronic water drain. The filter element removes liquid water and oil, leaving a maximum remaining liquid content in the outgoing when the compressed air temperature is 68 ˚F (20 ˚C);... -
Page 7: Electronic Water Drains (Ewd)
Instruction Book Electronic water drains (EWD) Description Electronic water drain Drain frequency during alarm condition Inlet Supply line Pilot valve Diaphragm Sensor Collector Valve seat Outlet QMF and QCF filters are equipped with an electronic water drain. 9829 2138 56... - Page 8 Instruction Book The condensate enters the Electronic Water Drain (EWD) via inlet (1) and accumulates in collector (6). A capacitive sensor (5) continuously measures the liquid level. A drain delay timer is started when the collector is filled up to a certain level. As soon as the delay time has expired, pilot valve (3) is activated and diaphragm (4) opens outlet (8), discharging the condensate.
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Page 9: Installation
Instruction Book Installation Dimension drawing Dimensions Dimension drawing of filter housing (in inches – see factory for metric) 9829 2138 56... - Page 10 Instruction Book Dimensions (in inches) Type Element(s) Net mass (lb) 1800 310.9 20.1 54.5 12.6 33.3 10.8 2400 315.3 20.1 54.5 12.6 33.3 10.8 3000 24.4 59.3 12.6 35.4 12.8 3800 25.2 62.2 12.6 38.6 14.2 4500 392.4 25.2 62.2 12.6 38.6 14.2...
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Page 11: Installation
Instruction Book Installation QMF filters Install a QMF filter in the compressed air system as a general-purpose filter. QMF filters are provided with a gauge indicating the pressure drop over the filter. An optional voltage- free switch which closes at a pressure drop of 6 psi (0.4 bar) is available. This switch can be used as warning. - Page 12 Instruction Book For new installations as well as for installations that have to be made up to date, the ISO 8573-1 norm can be used. This describes several quality classes and, depending on these classes and applications, some proposals are given fulfilling this norm. This norm only concerns compressed air for general use and does not deal with, or is not applicable to, e.g.
- Page 13 Instruction Book If space before or after the mounted filter is limited, please choose the area indicated with Minimum. The Minimum area allows filter element change in two steps by rotating the bottom of the filter housing clockwise and counter clockwise. If enough space is available please consider the Ideal area to enable free rotation of the filter housing bottom to allow replacement of all filter elements at once.
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Page 14: Electrical Connections Of The Electronic Water Drains
Instruction Book Electrical connections of the electronic water drains Electrical connections Reference Description Line terminals Neutral terminal Earth terminal Normally closed terminal Common terminal Normally open terminal The indications on the data label must correspond to the mains supply voltage and frequency. Connect the electrical supply to the EWD as shown above. -
Page 15: Maintenance
Instruction Book Maintenance Maintenance Maintenance • On QMF /QCF filters, check at regular intervals that the automatic drain valve is operative. • On QPF/QAF filters, open the manual drain valve at regular intervals to evacuate collected dust or liquid. • On QMF/QPF/QCF filters, change the filter element every 4000 hours, yearly or when the pressure drop reaches approx. -
Page 16: Servicing Procedures
Instruction Book Servicing procedures Filter element change Description 1. Isolate the filter from the air net. 2. Depressurize the filter. 3. Remove all studs of the filter housing bottom cover, except the stud/bolt that is secured with pins. 4. Use a recipient to collect the fluid that may have gathered at the filter housing bottom and tilt/turn the bottom cover around its stud/bolt. -
Page 17: Testing The Electronic Water Drains
Instruction Book Testing the electronic water drains Functional test Control panel of EWD Briefly press the TEST button and check that the valve opens for condensate discharge. Checking the alarm signal • Press and hold the test button for at least 1 minute. •... -
Page 18: Technical Data
Instruction Book Technical data Reference conditions Reference conditions Description Unit Value Air inlet pressure Air inlet pressure ˚C Ambient temperature ˚F Ambient temperature ˚C Air inlet temperature ˚F Air inlet temperature Limitations Limitations Description Unit Value Maximum air inlet pressure bar(e) Maximum air inlet pressure Minimum air inlet pressure... -
Page 19: Filter Data
Instruction Book Filter data QMF filters Description Unit QMF 1800 QMF 2400 QMF 3000 QMF 3800 Volume flow 1100 1400 1800 Volume flow 1801 2331 2966 3814 Number of filter elements Initial pressure drop over filter 0.05 0.05 0.05 0.05 Saturated 0.12... - Page 20 Instruction Book QPF filters Description Unit QPF 1800 QPF 2400 QPF 3000 QPF 3800 Volume flow 1100 1400 1800 Volume flow 1801 2331 2966 3814 Number of filter elements Initial pressure drop over filter bar 0.05 0.05 0.05 0.05 Initial pressure drop over filter psi Filtration efficiency particle size 0.01 micrometer 99.9...
- Page 21 Instruction Book QCF filters Description Unit QCF 1800 QCF 2400 QCF 3000 QCF 3800 Volume flow 1100 1400 1800 Volume flow 1801 2331 2966 3814 Number of filter elements Initial pressure drop over filter 0.08 0.08 0.08 0.08 1.16 1.16 1.16 1.16 Saturated...
- Page 22 Instruction Book QAF filters Description Unit QAF 1800 QAF 2400 QAF 3000 QAF 3800 Volume flow 1100 1400 Volume flow 1801 2331 2966 Number of filter elements Initial pressure drop over filter bar 0.07 0.07 0.07 Initial pressure drop over filter psi Maximum oil carry-over 0.003 0.003...
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Page 23: Instructions For Use Of Air Receiver
Instruction Book Instructions for use of air receiver Instructions for use of air receiver Instructions for use For welded filter sizes 1800 - 10500 Step Action This filter vessel can contain pressurized air; this can be potentially dangerous if the equipment is misused. -
Page 24: Pressure Equipment Directives
Instruction Book Pressure equipment directives Pressure equipment Filter housing is built in accordance to latest edition of Section VIII DIV 1 ASME code The following table contains the necessary information for the inspection of all pressure equipment: Filter Component Design Vessel Vessel Minimum and... - Page 25 3501 Wismann Lane Quincy, IL 62305 Phone 217.222.7700 Nearest Distributor: 888.424.7729 Email: info@quincycompressor.com Website quincycompressor.com...
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