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QCS Series
High Efficiency Emulsion Separators
QCS100, QCS450, QCS900 & QCS1600
Installation & Operating Instructions
This manual contains important safety information and should be made available to
all personnel who operate and/or maintain this product. Carefully read this manual
before attempting to operate or perform maintenance on this equipment.
Manual No. 65507-1A
May 2008 Edition
Update: January 2009
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Table of Contents
Related Manuals for Quincy Compressor QCS Series
Summary of Contents for Quincy Compressor QCS Series
- Page 1 QCS Series High Efficiency Emulsion Separators QCS100, QCS450, QCS900 & QCS1600 Installation & Operating Instructions This manual contains important safety information and should be made available to all personnel who operate and/or maintain this product. Carefully read this manual before attempting to operate or perform maintenance on this equipment.
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Page 3: Table Of Contents
Section IV - QCS900 & 1600 QCS900/1600 Function .....................16 QCS900/1600 Components ....................17 QCS900/1600 Installation ....................18 Installation Site ........................19 Putting into Operation ......................22 QCS900/1600 Maintenance ....................23 Appendix A - Dimensional Drawings & Technical Data QCS100 ..........................26 QCS450 ..........................28 QCS900/QCS1600 ......................30 Quincy Compressor-QCS High Efficiency Emulsion Separators... -
Page 5: Section I - General Information
Oil-contaminated condensate must not be allowed to get into the sewer system, water bodies or soil. Contaminated objects must be cleaned or disposed of according to the legal regulations. Quincy Compressor-QCS High Efficiency Emulsion Separators... -
Page 6: Safety
♦ ♦ Always keep a spare filter set. Do not fill any foreign liquid or substances into the preseparation tank since this may impair the filter function. Quincy Compressor-QCS High Efficiency Emulsion Separators... -
Page 7: Available Models, Spare Parts & Accessories
- 100 ffiCiEnCy mulSion Eparator QCS450 - 450 ffiCiEnCy mulSion Eparator QCS900 - 900 ffiCiEnCy mulSion Eparator QCS1600 - 1600 ffiCiEnCy mulSion Eparator vailable Pare arts BK4010719 QCS100 f iltEr BK4007481 QCS450 f iltEr BK4010713 QCS900 f iltEr BK4010714 QCS1600 f iltEr Quincy Compressor-QCS High Efficiency Emulsion Separators... -
Page 8: Section Ii - Qcs100 Qcs100 Function
(6) and can be discharged directly into the sewer system. A sampling valve (5) is provided so that the wastewater quality can be checked at any time. CONDENSATE INlET PrESSurE rElIEF CHAMbEr FIlTEr rISEr DuCT SAMPlING vAlvE WATEr OuTlET Quincy Compressor-QCS High Efficiency Emulsion Separators... -
Page 9: Qcs100 Components
Section II - QCS100 QCS100 Components 1 C 2 iltEr 3 nlEt pipE 4 iltEr 5 (g ½, = 10 ConnECtor 6 (g ½) CrEw plug 7 amplE valvE 8 tuBE 9 aSHEr (C1-8 uBular rivEt SCrEw owEl mounting BraCKEt Quincy Compressor-QCS High Efficiency Emulsion Separators... -
Page 10: Qcs100 Installation
1°. Avoid water pocket of the feed hose to the pressure relief chamber. Avoid sagging of the hose to the waste water outlet. Quincy Compressor-QCS High Efficiency Emulsion Separators... -
Page 11: Installation Site
Install the QCS unit true to plumb line (± Shut off condensate drain outlet until 1°). the oil/water separator has been installed and is ready to be put into service. >1° ±1° ±1° 3.94 3.94 4.21 Quincy Compressor-QCS High Efficiency Emulsion Separators... -
Page 12: Putting Into Operation
Add clean water as required, re-install the filter mat in the pressure relief chamber and reinstall the cap. The QCS unit is now ready for operation: Compressor condensate can now flow into the QCS via the pressure relief chamber. Quincy Compressor-QCS High Efficiency Emulsion Separators... -
Page 13: Qcs100 Maintenance
If the sample is clearer than the reference jar the filter is okay (Figure FIGURE 1 FIGURE 2 ♦ If the sample is cloudier than the reference jar the filter needs to be changed (Figure 2). Quincy Compressor-QCS High Efficiency Emulsion Separators... - Page 14 Slowly remove the used pre-filter and the main filter from the container and let them drain. ♦ Put the drained filter set into the PE packaging and dispose of in accordance with local regulations. Quincy Compressor-QCS High Efficiency Emulsion Separators...
- Page 15 QCS unit with fresh water. ♦ Clean the container. ♦ Open the condensate inlet. ♦ Ensure correct disposal of the liquid. ♦ Dispose of used filters in accordance with local regulations. ♦ replace the filter and filter mat. Quincy Compressor-QCS High Efficiency Emulsion Separators...
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Page 16: Section Iii - Qcs450 Qcs450 Function
69 liters) is required. It is crucial to ensure (maximum inclination 1°) to ensure reliable that untreated condensate or oil cannot functioning of the QCS. get into the sewer system in the event of damage. Quincy Compressor-QCS high efficiency emulsion Separators Corrected size of the spill basin (01/19/09). - Page 17 Connecting the wastewater hose: 1” HOSE 1/2” CONNECTOR use the hose supplied and attach it to the QCS450 water outlet. lay the hose with a continuous slope down to the wastewater drain (trap). Quincy Compressor-QCS High Efficiency Emulsion Separators...
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Page 18: Putting Into Operation
Shut off the water when it starts to and can be discharged to sanitary come out at the water outlet. sewer. The QCS450 unit is now ready for operation. Compressor condensate can now flow into the QCS. Quincy Compressor-QCS High Efficiency Emulsion Separators... -
Page 19: Qcs450 Maintenance
Inspect the hoses and hose connections. ♦ Ensure correct disposal of the used cartridge. notiCe It is recommended that an original manufacturers filter cartridge be kept in stock at all times. Reference available spare parts. Quincy Compressor-QCS High Efficiency Emulsion Separators... -
Page 20: Qcs900/1600 Function
A sampling valve (5) is provided so that the wastewater quality can be checked at any time. CONDENSATE INlET PrESSurE rElIEF CHAMbEr lEvEl INDICATOr PrEFIlTEr MAIN FIlTEr rISEr DuCT SAMPlING vAlvE (NOT SHOWN) WATEr OuTlET Quincy Compressor-QCS High Efficiency Emulsion Separators... -
Page 21: Qcs900/1600 Components
26 PluG, ø0 2 O-rING, 0 x 2.5 2 HOSE CONNECTOr, G1" 2 FlAT GASkET, 1 x 20.5 x 2 0 SAMPlING vAlvE 1 HOSE CONNECTOr, r¼" 2 SErvICE vAlvE HOSE CONNECTOr, G¼" Quincy Compressor-QCS High Efficiency Emulsion Separators... -
Page 22: Qcs900/1600 Installation
1°. Avoid water pocket of the feed hose to the pressure relief chamber. Avoid sagging of the hose to the waste water outlet. Quincy Compressor-QCS High Efficiency Emulsion Separators... -
Page 23: Installation Site
1" (DN 25) ♦ above QCS inlet (height above floor) ♦ slight slope down to the QCS unit (min. 1°) Feed in the condensate from the top into collecting line (swan-neck pipe bend). Quincy Compressor-QCS High Efficiency Emulsion Separators... - Page 24 ♦ Place connecting adaptor into position. notiCe Shut off condensate drain outlet until ♦ replace the screws and tighten. the oil/water separator has been installed and is ready to be put into service. Quincy Compressor-QCS High Efficiency Emulsion Separators...
- Page 25 41°F, the heating will switch on automatically. When the setpoint temperature of 5°F is attained, the heating will switch off automatically. built-in overheating protection limits the temperature of the heating system to a maximum of 16°F. Quincy Compressor-QCS High Efficiency Emulsion Separators...
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Page 26: Putting Into Operation
The service valve must be closed during The water level will drop due to the operation. gradual water intake of the filter. ♦ Add clean water as required and reinstall the lid. Quincy Compressor-QCS High Efficiency Emulsion Separators... -
Page 27: Qcs900/1600 Maintenance
This contact switches in the event of a rising fill level inside the QCS unit due to: ♦ Excessive inflow quantity. ♦ Clogged filter. ♦ Water outlet not functioning correctly. Quincy Compressor-QCS High Efficiency Emulsion Separators... - Page 28 ♦ Put the drained filter set into the plastic bag and ensure correct disposal. ♦ using the handles, insert the main filter into the filter receptacle of the container. When noticeable resistance Quincy Compressor-QCS High Efficiency Emulsion Separators...
- Page 29 Do not add any cleaning agents ♦ Empty main tank. (surfactants or flammable cleaners). They impair the filter efficiency. ♦ Clean main tank. After cleaning, insert a new filter set and fill the unit with clean water. Quincy Compressor-QCS High Efficiency Emulsion Separators...
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Page 30: Appendix A - Dimensional Drawings & Technical Data
Appendix A - Dimensional Drawings & Technical Data QCS100 12.2 (310) 7.9 (200) 2.75 (70) 20.8 (528) 18.3 (464) 13.0 (330) (31) (110) 3.9 (100) 3.9 (100) 8.7 (222) DIMENSIONS ARE IN INCHES (MILLIMETERS). Quincy Compressor-QCS High Efficiency Emulsion Separators... - Page 31 0.66 rEfiltEr 0.53 filtEr * A high-pressure relief chamber should be used in the case of higher pressures. * Para presiones superiores, usar cámara de relajación de alta presión. Quincy Compressor-QCS High Efficiency Emulsion Separators...
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Page 32: Qcs450
0.5 (13) 1.0 (25) INLET DETAIL SEE NOTE 2 CONDENSATE INLET SEE DETAIL NOTES: 1) DIMENSIONS ARE IN INCHES (MILLIMETERS). 2) DO NOT REMOVE THE 1/2 INCH CONNECTOR WHEN USING A 1 INCH HOSE. Quincy Compressor-QCS High Efficiency Emulsion Separators... - Page 33 Appendix A - Dimensional Drawings & Technical Data QCS450 17.7 ontainEr CapaCity 12.4 illing volumE ½" / 1" ondEnSatE fEEd HoSE 1" atEr outlEt HoSE 19.5 EigHt Empty 34 ... 140 °f tEmpEraturE 230 aximum opErating prESSurE inlEt pSig rEfiltEr 10.65 filtEr Quincy Compressor-QCS High Efficiency Emulsion Separators...
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Page 34: Qcs900/Qcs1600
Appendix A - Dimensional Drawings & Technical Data QCS900/QCS1600 QcS900 44.1 (1120) 20.9 (531) 22.5 (572) 21.7 (551) 19.9 (505) 10.6 (269) QcS1600 47.3 (1201) 25.95 (659) 27.7 (704) 22.8 (579) 21.1 (536) 7.9 (201) Quincy Compressor-QCS High Efficiency Emulsion Separators... - Page 35 70.55 92.59 EigHt Empty +41°f/+140°f inimum maximum tEmpEraturE 232 aximum opErating prESSurE inlEt pSig 4.89 9.6 rEfiltEr 5.42 10.65 filtEr * A high-pressure relief chamber should be used in the case of higher pressures. Quincy Compressor-QCS High Efficiency Emulsion Separators...
- Page 36 (10) days after the receipt of the material in respect of which any such shortage is claimed. Seller is not responsible for loss or damage in transit after having received “In Good Order” receipt from the carrier. All claims for loss or damage in transit should be made to the carrier. Quincy Compressor-QCS High Efficiency Emulsion Separators...
- Page 37 ENvIrOMENTAl AND OSHA rEQuIrEMENTS: At the time of shipment of the equipment from the factory, Quincy Compressor / Ortman Fluid Power will comply with the various Federal, State and local laws and regulations concerning occupational health and safety and pollution. However, in the...
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- Page 40 Quincy Compressor Products: 21.222.00 © 200 Quincy Compressor E-mail: info@quincycompressor.com All rights reserved. litho in u.S.A. Website: www.quincycompressor.com...