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QJMOTOR SFA 1000 ATV Owner's Manual

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Please read this manual carefully before using this product
Especially related to safe cycling
Individuals under the age of 16 are prohibited from driving this vehicle
Children under the age of 12 are prohibited from riding this vehicle

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Summary of Contents for QJMOTOR SFA 1000 ATV

  • Page 1 Please read this manual carefully before using this product Especially related to safe cycling Individuals under the age of 16 are prohibited from driving this vehicle Children under the age of 12 are prohibited from riding this vehicle...
  • Page 3 Foreword Dear users, Thank you for purchasing QJMOTOR SFA 1000 ATV. It will provide convenience for your work and life so that you can enjoy the pleasure of riding. We will bring you a new driving experience with excellent service.
  • Page 4 Zhejiang Qianjiang Motorcycle Co., Ltd. (hereinafter referred to  as QJMOTOR). In this big family, QJMOTOR hopes that every Please pay close attention to the warning and caution labels member can feel a sense of satisfaction, and we will work on ATV.

  • Page 5: Warning Signs

    Warning Signs Your safety and the safety of others are extremely Hazard important, and driving this vehicle safely is an important It indicates that personal injury or death may occur if the responsibility. To help you make informed decisions about method in this manual is not followed.

  • Page 6: Table Of Contents

    Table of Contents 5.2 Indicator and instrument information display ... 20 1. Vehicle Information 5.2.1 Gear indicator light .......... 22 1.1 Vehicle identification number ........1 5.2.2 High beam light indicator ......22 1.2 Engine number ............2 5.2.3 Battery voltage warning light .....
  • Page 7 Table of Contents 5.2.13 Parking brake indicator light ....23 5.3.1 Engine stop switch / start switch ..35 5.3.2 Light switch /OFF/ ....35 5.2.14 Brake failure indicator light ...... 23 5.2.15 Clock .............. 23 5.3.3 Turn signal switch ........
  • Page 8 Table of Contents 5.13 Accessory socket ............ 44 6.1.2 Engine oil ............58 5.14 USB port ..............45 6.1.3 Gearbox engine oil ........... 58 5.15 Fuel oil ..............46 6.1.4 Coolant ............58 5.15.1 Recommended fuel oil ........47 6.1.5 Front differential gear oil ........58 5.16 Seat cushion ............
  • Page 9 Table of Contents 6.1.20 Protective clothing .......... 60 ................. 67 7.4.2 Shift: neutral → reverse, reverse → park ..68 6.1.21 Recommended age ........61 6.1.22 Passenger ............61 7.5 Parking ..............68 6.1.23 Prohibition of alcohol and drugs ..... 62 7.5.1 Ramp parking ..........
  • Page 10 Table of Contents 8.11 Sliding and sideslip ..........80 9.5.1 Inspection of engine oil level ......98 8.12 Driving across water ..........81 9.5.2 Replacement of engine oil ......100 8.12.1 Crossing of a shoal ........81 9.5.3 Replacement of engine oil filter element ..100 8.12.2 After driving across water .......
  • Page 11 Table of Contents 9.15 Inspection of brake handle ........110 9.25 Battery ..............117 9.15.1 Operation inspection and lubrication of brake 9.25.1 Disassembly of battery ......... 118 handle ..............110 9.25.2 Storage of battery ......... 119 9.15.2 Clearance inspection of brake handle ..110 9.26 Fuse replacement ..........
  • Page 12 Table of Contents 11. Cleaning, Storage and Transportation 11.1 Washing the vehicle ..........124 11.2 Storage of vehicles ..........124 11.3 Transport vehicles ..........125 12. Technical Specification Sheet 13. Consumer Information 14. Index...

  • Page 13: Vehicle Information

    1. Vehicle Information The vehicle identification number is unique and used to Vehicle identification number identify your vehicle. Vehicle Engine certification This information is required for registration of ATV, and identification plate number authorized dealers may also need this information when you (VIN code) order or replace parts.

  • Page 14: Engine Number

    Vehicle Information 1.2 Engine number Engine certification plate Engine number The engine number is located on the right side Notes of the vehicle as shown in the diagram. Engine No.:...

  • Page 15: Label Position

    2. Label Position 2. Label Position 2.1 Safety label Please read and understand all safety labels on ATV. These labels contain important information for safe and correct operation. Do not remove any labels from the ATV. If the label becomes difficult to read or falls off, please contact the authorized dealer of OJMOTOR to replace the label.
  • Page 16 Label Position...
  • Page 17 Label Position...
  • Page 18 Label Position...
  • Page 19 Label Position...
  • Page 20 Label Position...
  • Page 21 Label Position...

  • Page 22: Safety Information

    3. Safety information 3. Safety Information  Do not use ATV without wearing certified and correct ATV is not a toy, so there may be danger during operation. ATV operates differently from other modes of transportation motorcycle helmets. In addition, wear eye protection such as motorcycles and cars.
  • Page 23 Safety Information  Never drive on terrain that is too rough, slippery, or loose center of gravity backward and do not go downhill at high unless you have learned and practiced the necessary speed during operation. Avoid tilting the vehicle skills to control your ATV on such terrain.
  • Page 24 After rollover and other accidents, please go to the extremely slippery roads such as ice. authorized dealer of QJMOTOR to conduct an overall  Do not operate ATV in fast-moving water or in water inspection of the vehicle to eliminate hidden dangers.

  • Page 25: Part Location

    4. Part Position 4. Part Location 4.1 Right side view of vehicle body...
  • Page 26 Part Location Instruction Instruction Muffler and spark collector Radiator cover Rear rack Front brake caliper Fuel tank cap Front differential gearbox Storage battery Oil filter element Rear brake fluid reservoir Brake pedal Air filter housing Oil dipstick Coolant reservoir Main Fuse Front shelf Rear differential gearbox Headlights...

  • Page 27: Left Side View Of Vehicle Body

    Part Location 4.2 Left side view of vehicle body...
  • Page 28 Part Location Instruction Instruction Front shock absorber Tail brake light Spark plug Trailer fixed ball joint Rear shock absorber V-shaped belt box drainage cap Tool kit and user manual Winch Rear storage box...

  • Page 29: Operating Controls And Instruments

    Part Location 4.3 Operating controls and instruments...
  • Page 30 Part Location Instruction Instruction Main switch Front brake fluid reservoir Accessory socket and USB port Parking brake B Handle switch Brake handle Instrument switch 2-WD/4-WD switch Winch switch Throttle handle Multi-function display Shift lever Parking brake A Shift lever lock...

  • Page 31: Instrument And Control Functions

    5.Instrument and Control Functions 5. Instrument and Control Functions 5.1 Main switch All electrical systems are powered on. In this position, the engine can be started and the key cannot be removed. All electrical systems are switched off. In this position, the key can be removed.

  • Page 32: Indicator And Instrument Information Display

    Instrument and control functions 5.2 Indicator and instrument information display...

  • Page 33: Electric Power Steering (Eps) Fault Indicator

    Instrument and Control Functions Instruction Instruction Turning indicator Mileage information display Parking brake indicator Gear indicator High beam light indicator Electric power steering mode indicator Engine fault warning light Electric power steering (EPS) fault indicator TPMS tire pressure monitoring system Brake failure indicator (optional) Drive mode indicator...

  • Page 34: Gear Indicator Light

    Instrument and control functions 5.2.1 Gear indicator light please contact your QJMOTOR authorized dealer to inspect the vehicle. The gearbox of this vehicle has 5 gears (L, H, N, R, P). When a certain gear is selected, the indicator light will display the 5.2.6 Electric power steering mode indicator...

  • Page 35: Fuel Gauge And Fuel Warning Light

    When the above display appears, please refuel as soon as 115℃, the water temperature warning light will be on. possible or contact your authorized dealer of QJMOTOR to  When the water temperature is less than or equal to 112℃, check the vehicle.

  • Page 36: Speedometer

    When the above display appears, please contact your the tire pressure by inflating and deflating the tire by selecting authorized dealer of QJMOTOR to check the vehicle. the TPMS in the configuration mode. After successful learning, the tire pressure monitoring system on the main interface of the 5.2.17 Speedometer...

  • Page 37: Position Light Indicator

    1. Engine fault warning light the INFORMATION menu option of the configuration mode. If you see the error code displayed, please write down the code and contact the authorized dealer of QJMOTOR to check the vehicle.

  • Page 38: Configuration Mode

    Instrument and control functions Page 1: 5.2.25 Configuration mode You can use the instrument adjustment switch on the left INTERFACE handlebar (see Page 40) and the ENTER and SELECT keys on the multi-function display to operate in the configuration CLOCK mode.
  • Page 39 Instrument and Control Functions INTERFACE 3. Short press the ENTER key or return to the main interface of 1. Short press ENTER to enter. the instrument after 8 seconds of no operation. CLOCK 1. Short press the SELECT key to select CLOCK, short press the ENTER key to enter, and the ten time digits of the hour digit begin to flash.
  • Page 40 Instrument and control functions 5. The minute digit and the single digit begin to flash. Press the BRIGHTNESS SELECT key for a short time to set the required number. 1. Short press SELECT to select BRIGHTNESS, and short press ENTER to enter. 2.
  • Page 41 Instrument and Control Functions UNIT INFORMATION 1. Short press SELECT to select UNIT. 1. Short press SELECT to select UNIT. 2. Check the current fault, historical fault, HW version number 2. Short press ENTER to select the desired unit between and other information of the vehicle.
  • Page 42 Instrument and control functions 3. Short press the ENTER key to return to the main interface of 4. Short press the SELECT key to select BT NAME to view the the configuration mode. Bluetooth name of the vehicle. MOBILE BLUETOOTH 1.
  • Page 43 Instrument and Control Functions TPMS (optional) 3. Short press SELECT to select LEFT FWS, and short press 1. Short press SELECT to select TPMS, and short press ENTER to learn. ENTER to enter. 4. Short press SELECT to select RIGHT FWS, and short press ENTER to learn.
  • Page 44 Instrument and control functions PAGE DOWN EXIT Short press the SELECT key to select PAGE DOWN, and short Short press SELECT to select EXIT, and short press ENTER to press the ENTER key to enter the next page. return to the main interface of the instrument. Page 2: PAGE UP EPS MODE...
  • Page 45 Instrument and Control Functions EPS MODE 2. Short press SELECT to select the desired mode between 1. Short press SELECT to select EPS MODE, and short press STANDARD, COMFORT, and SPORT. ENTER to enter. 3. If there is no operation for 8 seconds, it will return to the main interface of the instrument.

  • Page 46: Interconnection And Screen Projection

    Instrument and control functions 5.2.26 Interconnection and screen projection Attention 1. When the main interface of the instrument is displayed, Before switching to a mode other than STANDARD, it is press the ENTER key for a long time to enter the important to understand the characteristics of each of these interconnected screen projection interface.

  • Page 47: Light Switch /Off

    Instrument and Control Functions When the light switch is in this position, the front 5.3.1 Engine stop switch / start switch Notes position light and tail light are on. In order for the engine to operate, the engine stop switch must be in the ON position when the main switch is in the position.

  • Page 48: Power Mode Switch

    Instrument and control functions 5.3.6 Power mode switch 5.4 Drive mode selector switch Top speed is usually limited when the differential gear lock ( "F-LOCK") is in operation. Pressing this switch disables the speed limit function of the differential gear lock in the event that more engine output is required.

  • Page 49: 2-Wd/4-Wd Switch

    Instrument and Control Functions 5.4.1 2-WD/4-WD switch Warning The ATV must be stopped before switching between 2WD and 4WD modes. The driving characteristics of ATV in 2-wheel drive mode and 4-wheel drive mode are very different. If the drive mode is switched during driving, the steering characteristics change...

  • Page 50: 4-Wd/F-Lock" Switch

    Instrument and control functions R-LOCK: The rear wheel is driven with the rear differential 5.4.3 "4-WD/F-LOCK" switch locked, and the drive mode indicator shows (2-wheel drive mode) or (4-wheel drive mode). In the "R-LOCK" state, the rear axle is locked and the rear wheels turn at the same speed, providing maximum traction on the rear wheels.

  • Page 51: Winch Switch

    Instrument and Control Functions 5.5 Winch switch Warning The ATV must be stopped before the front differential is switched to the locked state. The driving characteristics of an ATV with or without a locked front differential are quite different. If the front differential lock is switched during driving, the steering characteristics of the ATV may change unexpectedly.

  • Page 52: Instrument Regulating Switch

    Instrument and control functions 5.6 Instrument regulating switch 5.7 Throttle handle 1.Instrument regulating switch 1. Throttle handle Switches used when making meter adjustments. Its function is Push the throttle handle in order to increase engine speed. the same as that of the ENTER and SELECT keys on the When the handle is released, it returns to the rest position due multi-function display.

  • Page 53: Brake Handle

    Instrument and Control Functions 5.8 Brake handle 5.9 Brake pedal 1. Brake pedal 1. Brake handle The brake pedal is located on the right side of the ATV and is The brake handle is located on the right handlebar. depressed for full braking effect (front + rear). To apply the front wheel brake, pull the brake lever to the handlebar side.

  • Page 54: Parking Brake

    Instrument and control functions The parking brake A is located at the control switch of the right 5.10 Parking brake handlebar. To apply the parking brake, apply parking brake A to the right. The parking brake B is located on the brake handle of the right handlebar.

  • Page 55: Shift Lever

    Instrument and Control Functions 5.11 Shift lever 5.12 Shift lever lock 1.Shift lever 1. Shift lever lock The shift lever is used to shift gears between low, high, neutral, The shift lever lock is used to lock the transmission to prevent reverse, and park.

  • Page 56: Accessory Socket

    Instrument and control functions 5.13 Accessory socket Warning When connecting external equipment, the control operation of the vehicle shall not be affected. In addition, when the vehicle turns, it should be ensured that the connecting line does not interfere with the steering wheel interface with vehicle driving.

  • Page 57: Usb Port

    Instrument and Control Functions 5.14 USB port Warning When connecting external equipment, the control operation of the vehicle shall not be affected. In addition, when the vehicle turns, it should be ensured that the connecting line does not interfere with the steering wheel interface with vehicle driving.

  • Page 58: Fuel Oil

    Instrument and control functions Fuel tank cover The fuel cap is located on the right side of the rear of the vehicle. The cap can be removed by rotating it counterclockwise. After filling, turn the cap clockwise and make sure it is tight. Warning Since gasoline and gasoline vapor are very flammable, to avoid fire and explosion and reduce the risk of injury while...

  • Page 59: Recommended Fuel Oil

    Instrument and Control Functions 5.15.1 Recommended fuel oil 5.16 Seat cushion The engine of this model is designed to use unleaded regular 5.16.1 Passenger seat cushion gasoline. RON octane rating must be greater than or equal to 91. If there is a knock or chatter, try a different brand or higher octane gasoline.
  • Page 60 Instrument and control functions Disassembly Driver's seat cushion Lift up the seat cushion latch at the rear of the passenger seat cushion, pull the passenger seat cushion rearward, then lift the passenger seat cushion from the rear and remove. 1. Driver's seat cushion latch 1.

  • Page 61: Rear Storage Box

    Instrument and Control Functions Disassembly 5.17 Rear storage box After removing the passenger seat cushion, pull up the seat cushion latch at the rear of the driver seat cushion, lift the driver seat cushion up and remove it. 1. Storage compartment 2.

  • Page 62: Front And Rear Shelves

    Instrument and control functions The vehicle is equipped with front and rear shelves, which can 5.18 Front and rear shelves carry goods. When using, do not exceed the load limits below. Front rack load limit: 45kg（100lbs） Rear rack load limit: 90kg（200lbs）...

  • Page 63: Trailer Fixed Ball Joint

    Instrument and Control Functions 1.Trailer fixed ball joint The trailer mounting ball joint is located at the rear of the body frame and is used when hitching the trailer. When using a trailer to carry cargo, please check whether the load exceeds the maximum trailer load and whether the trailer hitch is firmly connected to the ball joint.

  • Page 64: Winch

    Failure to follow these instructions may result in serious refer to the instructions in this manual or consult the authorized injury or death. dealer of QJMOTOR to understand how to use the winch. To avoid personal injury and harm to others: ...
  • Page 65 Instrument and Control Functions   Do not immerse the winch in water. Be sure to use a hook with a latch.   When fixing the vehicle for operating the winch, be careful not Keep away from winch ropes and load objects during winch to damage the frame.
  • Page 66 Instrument and control functions Warning Warning Risk of falling or collision Danger of cuts and burns Failure to follow these instructions may result in serious Failure to follow these instructions may result in serious injury or death. injury or death. To avoid hand and finger injuries: ...

  • Page 67: Basic Operation Of Winch

    Instrument and Control Functions 3. Unlock the clutch and release the winch drum. 5.22.1 Basic operation of winch 4. Make sure that the hook is in good condition and that the Follow the instructions below. Before using the winch, please hook is securely fastened to the winch rope.
  • Page 68 Instrument and control functions 9. Turn the winch switch to the "IN" side and slowly wind the 6. Secure the winch rope hook to the appropriate anchor point. winch rope until the winch rope is no longer loose. Warning Warning ...
  • Page 69 Instrument and Control Functions 14. Start the engine and slowly start the winch with the winch 19. Please lock the clutch to prevent accidental free sliding. rope slightly taut. Pull on the hook strap and check if the clutch is locked. Avoid continuous lateral pulling, or the winch rope Warning may accumulate on one side of the drum.

  • Page 70: Before Riding

    If the problem is still not improved after the  Check whether the cooling system is leaking. implementation of the steps provided in this manual, please go to the authorized dealer of QJMOTOR for inspection. 6.1.5 Front differential gear oil  Check the gear oil for leakage.

  • Page 71: Brake Pedal

    6.1.17 Winch pedal, and observe whether there is liquid leakage. If so,  please go to the authorized dealer of QJMOTOR to check Check whether the winch hook and rope are loose and the brake system. overhanging.

  • Page 72: Driver Training

    For training When driving on too rough, slippery or loose terrain, please courses, please contact the authorized dealer of QJMOTOR. pay special attention to the possibility of losing control of traction and ATV, resulting in rollover and other accidents.

  • Page 73: Recommended Age

    Before Riding 6.1.21 Recommended age 6.1.22 Passenger Warning Warning Do not allow anyone under the age of 16 to drive an ATV Do not allow passengers to sit on the driver's seat cushion with an engine capacity of more than 90cc. Otherwise, you to prevent them from operating the vehicle.

  • Page 74: Prohibition Of Alcohol And Drugs

    Before Riding 6.1.23 Prohibition of alcohol and drugs 6.1.24 Loading The effects of alcohol and drugs can reduce a driver's ability to The loading capacity and loading method of ATV are very operate. When a driver ingests alcohol and drugs, his judgment important to safety.

  • Page 75: Loading Criteria

    Before Riding Maximum load limit: 290kg（640lbs） 6.1.26 Loading criteria When carrying goods or towing trailers, the handling of ATV will ATV load limit (total weight be affected, and the ability of acceleration, braking, steering cargo, driver, 300kg（661lbs） and other operations will be greatly reduced. accessories, and tongue): ...

  • Page 76: Driving In The Dark

    Before Riding   Pay attention to balance and stability when towing the trailer. If the vehicle is loaded with high cargo, the center of gravity Please distribute the cargo to the front and rear of the trailer of the vehicle will become high and the operation of the ATV for the recommended towing weight.

  • Page 77: Vehicle Modification

    Before Riding 6.1.29 Vehicle modification We strongly recommend that you do not remove the original equipment or make any modifications to alter the design or operation of the ATV. Such changes may seriously impair the handling, stability, and braking of the ATV, resulting in that the vehicle cannot be driven safely.

  • Page 78: Riding Method

    If the engine fails to start, release the start QJMOTOR. switch, wait for a few seconds, wait for the battery voltage to recover, and then press the start switch to restart. The time to start the 7.1 Start the engine...

  • Page 79: Departure

    Riding Method 7.4.1 Shift: neutral → high gear, high gear → low 7.3 Departure gear 1. Set the shift lever to "H" (high gear) or "L" (low gear). 1. Stop the ATV completely. 2. Release the parking brake. 2. Depress the brake pedal and move the shift lever along the 3.

  • Page 80: Shift: Neutral → Reverse, Reverse → Park

    Riding Method 7.4.2 Shift: neutral → reverse, reverse → park 5. R (reverse) 6. P (PARK) Warning 7.5 Parking Improper reversing can cause serious injury by hitting obstacles and people behind you. When shifting to reverse 1. To park the ATV, turn off the engine, depress the brake gear, make sure there are no people or obstacles behind pedal, and then shift the shift lever to the "P"...

  • Page 81: Shift Lever Anti-Theft Lock

    Riding Method 7.6 Shift lever anti-theft lock Warning When parking outdoors or not using the vehicle for a long time, The exhaust system can become hot during and please lock the gearbox to avoid theft of the vehicle. immediately after ATV operation. Exhaust systems at high temperatures can cause severe burns and fires.

  • Page 82: Safe Driving

    8. Safe Driving 8. Safe Driving Before you drive this ATV for the first time, review Chapter 6, If it is not possible to avoid driving on paved roads, proceed as "Before Riding," and Chapter 7, "How To Ride.". follows: ...

  • Page 83: Riding Terrain

    Safe Driving 8.3 Riding terrain Be sure to check for hidden obstacles and hazards before riding in a new area. Slow down until you know where you are going to ride. For a safe and enjoyable ride, you should know the terrain you plan to ride and be familiar with the ATV and its handling characteristics.

  • Page 84: Areas Of Low Visibility

    Safe Driving 8.4 Areas of low visibility Warning When riding in the desert, hills, or other areas with low visibility, When driving on terrain that is too rough, slippery, or loose, a caution flag should be displayed on the ATV. In addition, extreme care must be taken to avoid loss of traction or when riding in some areas, warning flags must be flown due to control of the ATV, which could result in a rollover or other...

  • Page 85: Feet On Pedals And Hands On Handlebars

    Safe Driving 8.5 Feet on pedals and hands on handlebars 8.6 Do not attempt stunts When driving an ATV, always keep your hands on the Always operate your ATV in a safe and reasonable manner. handlebars and your feet on the pedals. This is important for Always drive with all four wheels on the ground.

  • Page 86: Steering

    Safe Driving 8.7 Steering When driving off-road, both rear wheels turn together at the same speed for maximum traction. In addition, when driving in "F-LOCK" mode, the front wheels will also rotate at the same speed. As a result, the ATV will not be able to change direction unless the wheel on the inside of the turn slides or loses traction.

  • Page 87: Driving Uphill

    Safe Driving Practice this procedure several times at low speed on a large speed. Never steer at speeds that are too fast for your skills off-road course with no obstacles. Using the wrong technique or circumstances, or you may lose control of your ATV, can cause the ATV to continue in a straight line.
  • Page 88 Safe Driving  Do not attempt to steer the ATV on a hill until you have mastered the flat steering techniques described in the instructions. Use extreme caution when making turns on ramps.  Avoid crossing the side of steep slope as much as possible.
  • Page 89 Safe Driving holding the handlebars, and leaning forward. Climb as straight on the uphill side of the ATV. If the ATV is heading straight as possible. uphill, exit the vehicle on the uphill side or side. Follow the steps in this manual to turn the ATV around and get on the When you reach the top of the slope, slow down if you can't vehicle again.

  • Page 90: Crossing The Hillside

    Safe Driving Warning Warning Stalling on a hill, starting to back up, or getting off improperly Going over a hill or swerving on a hill incorrectly can result can cause the ATV to roll over. If you cannot control the ATV, in a loss of control or an ATV rollover.

  • Page 91: Driving Downhill

    Safe Driving When the ATV begins to roll over, gradually move the steering Warning in a downhill direction with no obstacles in the way forward. When the balance is restored, gradually move the steering in Going downhill improperly can result in a rollover and loss of the desired direction.

  • Page 92: Sliding And Sideslip

    Safe Driving Brake the front and rear wheels slowly. Warning When possible, go straight downhill. Avoid steep slopes that could cause the ATV to roll over. Choose your route carefully Incorrect sliding or sliding may cause you to lose control of and don't drive at a speed where you can't react to a sudden your ATV.

  • Page 93: Driving Across Water

    Safe Driving Follow these steps when traversing shallow water. 8.12 Driving across water 1. Choose a road with a gentle slope on both sides. Attention 2. Move slowly and evenly through the water. 3. Watch out for underwater obstacles and slippery rocks. After the ATV is in the water, be sure to check and service 4.

  • Page 94: Drying Of Cvt

    CVT. depth of the vehicle exceeds the regulations or stalls, please contact the authorized dealer of QJMOTOR immediately to 4. Install the drain plug. repair the vehicle. Be sure to contact your dealer for service 5.

  • Page 95: Maintenance

    If you are not familiar with muffler, engine and other heating parts have been cooled the maintenance of the vehicle, please consult the before operation. Failure to do so may result in burns. authorized dealer of QJMOTOR. maintenance intervals given...

  • Page 96: Instruction Manual And Tool Kit

    IFU in a plastic bag and keep it in a waterproof If you do not have the tools or experience plastic file box. required for the job, please contact an authorized dealer of QJMOTOR. Notes  The maintenance time is subject to the driving distance, month and time whichever comes first.

  • Page 97: Regular Maintenance Table

    Maintenance 9.2 Regular maintenance table 9.2.1 Running-in period maintenance table Perform the following service items at the expiration of the 20-hour or specified mileage interval, whichever occurs first. Running-in period maintenance (Take the first due item) Item Hours Schedule Miles (km) Remarks Lubricate all grease points, fittings, Conventional lubrication...
  • Page 98 Maintenance Running-in period maintenance (Take the first due item) Item Hours Hours Hours Hours Check terminals, clean, test Storage battery Every 20 hours 200（320） battery condition if necessary Check the appropriate speed. If it does not meet the parameters or ...

  • Page 99: Regular Maintenance Table

    Maintenance 9.2. 2 Regular maintenance table After the 20-hour running-in period, the maintenance shall be carried out according to the maintenance plan interval, and the first due item shall be taken. Maintenance after running-in period (Take the first due item) Item Schedule Hours...
  • Page 100 Maintenance Maintenance after running-in period (Take the first due item) Item Schedule Hours Miles (km) Remarks (month) Check the oil level and replace  1000 （1600） Front differential gear oil Every 100 hours Annual annually if the hour or distance reading is not reached.
  • Page 101 Maintenance Maintenance after running-in period (Take the first due item) Item Hours Schedule Miles (km) Remarks Test and clean the external  Radiator Every 50 hours Every 6 months 500（800） surface. Clean more frequently if subjected to harsh use. ■ Check and lubricate Steering System Every 50 hours Every 6 months...
  • Page 102 Maintenance Maintenance after running-in period (Take the first due item) Item Schedule Hours Miles (km) Remarks (month) Check, replace if necessary, and ■ 1000 （1600） CVT drive belt Every 100 hours Annual contact the dealer for maintenance Clean and check pulleys, replace ■...
  • Page 103 Maintenance Maintenance after running-in period (Take the first due item) Item Hours Schedule Miles (km) Remarks Check fuel tank, fuel tank cap, ● Oil system Every 100 hours Annual 500（800） fuel pump and fuel pump relay Check and replace if worn or Spark plug Every 100 hours Every two years 2000（3200）...
  • Page 104 Maintenance Maintenance after running-in period (Take the first due item) Item Hours Schedule Miles (km) Remarks Check for noise and looseness ■ 1500 （2400） Vehicle bearing Every 100 hours Annual and replace if necessary If the hour or distance interval is Every 200 hours Every two years 4000 （6400）...
  • Page 105 Maintenance Maintenance after running-in period (Take the first due item) Item Hours Schedule Miles (km) Remarks Check whether the speed is correct. If it does not meet the Idle condition Annual parameters or is unstable, contact the dealer for maintenance. Check the steering system, if steering accessories or wheel ■...

  • Page 106: Removal And Installation Of Panel

    Maintenance 9.3 Removal and installation of panel 9.3.1 Panel A Disassembly To perform some of the maintenance described in this chapter, the panel shown must be removed. If the panel needs to be Remove panel A by removing the two lowest screws on the removed or installed, be sure to refer to this section.

  • Page 107: Panel B

    Maintenance Installation 9.3.2 Panel B Disassembly Press the instrument panel alignment button in place, and then install the two screws at the bottom to fix it. After removing the driver's seat cushion (see Page 48), it can be removed by holding the groove under the panel B with your hand and lifting it up.

  • Page 108: Panel C

    Maintenance Installation 9.3.3 Panel C Align the tabs on panel B with the retaining slots on the frame Disassembly and press down on panel B until it is seated. It can be removed by removing one screw on panel C. 1.

  • Page 109: Inspection Of Spark Plug

    Do not attempt to with screws. self-diagnose such problems. Instead, the authorized dealer of QJMOTOR should be entrusted to inspect the vehicle. Replace the spark plug if it shows signs of electrode corrosion and carbon or other deposits.

  • Page 110: Engine Oil And Oil Filter Element

    Maintenance Clean the surface of the spark plug gasket and its mating 9.5 Engine oil and oil filter element surface, then wipe off any dirt from the spark plug threads. Always confirm the engine oil level before driving the vehicle. Replace the engine oil and the oil filter element at the intervals Tightening torque: 10~15N·...
  • Page 111 Maintenance 1. Maximum oil level 2. Minimum oil level mark 1. Engine oil dipstick 4. Completely insert the oil dipstick into the oil filling port (it is 5. If the oil is below or at the minimum level mark, replenish the not necessary to tighten it completely), and then pull it out to recommended type of oil until the correct level is reached.

  • Page 112: Replacement Of Engine Oil

    8. Turn off the engine, wait for at least 5 minutes, then check the oil level and correct it if necessary. 9.5.3 Replacement of engine oil filter element 1. Engine oil drain bolt 2. Gasket It is recommended that you go to the authorized dealer of QJMOTOR to replace the oil filter.

  • Page 113: Replacement Of Gearbox Engine Oil

    If the above situation is found, please contact the authorized fill port bolt and its gasket. dealer of QJMOTOR for maintenance. Recommended oil: 75W-140 4. Remove the oil drain bolt of the transmission and its gasket to drain the oil in the transmission.

  • Page 114: Clean The Air Filter Element

    Maintenance 3. Remove panel B. (See Page 94) 9.6 Clean the air filter element Clean the air filter element at the intervals specified in the periodic maintenance table. Clean or replace the air cleaner element more frequently if you are driving in an excessively wet or dusty area.

  • Page 115: Clean The Spark Collector

    Maintenance Warning Warning  Make sure that the exhaust system has cooled down Make sure that the air cleaner element is correctly installed in the air cleaner box. Do not operate the engine with the air before touching the exhaust components. cleaner element removed.

  • Page 116: Cvt

    1. Park the ATV on a flat surface. mixing and engine noise. In order to prevent this, please adjust the valve clearance by the authorized dealer of QJMOTOR 2. Remove panel A (see Page 93). according to the time interval specified in the periodic 3.

  • Page 117: Replacement Of Coolant

    Please go to the authorized dealer of QJMOTOR for dealer of QJMOTOR for inspection and repair. inspection as soon as possible.

  • Page 118: Replacement Of Differential Gear Oil

    Maintenance In addition, change the gear oil at the intervals specified in the periodic maintenance table. 9.11.1 Replacement of differential gear oil The replacement method of front and rear Notes differential gear oil is the same, and the front differential is taken as an example for description. 1.

  • Page 119: Adjustment Of Clearance Of Throttle Handle

    Maintenance Recommended 80W/90 differential gear oil: 6. Install the oil filler bolt and new gasket and tighten them to the specified torque. Differential gearbox filler bolt: 30-35N· m （ 3.06-3.57kgf· m ， Tightening torque: 22.22-25.92ft· lb） 9.12 Adjustment of clearance of throttle handle 1.

  • Page 120: Inspection Of Brake Fluid Level

    If the brake fluid suddenly Brake fluid can damage paintwork and plastic decreases, please contact the authorized dealer of QJMOTOR components. Be sure to wipe up the spilled brake fluid in to check the brake system before driving the vehicle.

  • Page 121: Front Brake

    9.14 Replacement of brake fluid The brake fluid shall be replaced by the authorized dealer of QJMOTOR according to the time interval specified in the periodic maintenance table. In addition, the master cylinder, caliper oil seal, and brake hose must be replaced at the following intervals or if damaged or leaking.

  • Page 122: Inspection Of Brake Handle

    9.15.1 Operation inspection and lubrication of There must be no play at the end of the brake lever. Please brake handle contact the authorized dealer of QJMOTOR for inspection of Before driving the vehicle, be sure to check whether the brake gap.

  • Page 123: Inspection Of Brake Pedal

    Before driving the vehicle, always check that the brake pedal If the parking brake operation is not smooth, please contact the operates smoothly. authorized dealer of QJMOTOR for inspection and lubrication. If the operation of the brake pedal is not Notes smooth, please contact the authorized dealer of QJMOTOR for inspection and lubrication.

  • Page 124: Inspection Of Front And Rear Brake Pads

    The condition of the axle sleeves should be checked for tears or damage at the intervals specified in the Periodic Maintenance Schedule. If it is damaged, please contact the authorized dealer of QJMOTOR for replacement. 1. Front brake wear indicator groove...

  • Page 125: Inspection And Lubrication Of Cables

    If the cable is damaged or does not work properly, please contact the authorized dealer of QJMOTOR for inspection or replacement. Warning  Please check the cable frequently and replace it in time if it is damaged.

  • Page 126: Inspection Of Hub Bearing

    If necessary, please contact the authorized dealer of contact the authorized dealer of QJMOTOR to check the hub QJMOTOR to replace the stabilizer bushing. bearing.

  • Page 127: Tire Pressure

    Maintenance 9.23.1 Tire pressure Please use the tire pressure gauge to check and adjust the tire pressure when the tire is cold. The left and right tire pressures should be equal. Warning If the vehicle is operated with incorrect tire pressures, serious personal injury or death may result from loss of control or rollover.

  • Page 128: Tire Wear

    Maintenance 9.23.2 Tire wear 9.24 Disassembly and assembly of wheel If the tire is damaged or the tread depth is less than 4mm 9.24.1 Disassembly of wheel (0.15in), please replace the tire. 1. Park the ATV on a flat surface. 2.

  • Page 129: Installation Of Wheel

    Maintenance 9.24.2 Installation of wheel 1. Install the wheel with the arrow mark pointing in the forward direction. 1. Cone nut 3. Lower the ATV to the ground. 4. Tighten the wheel nuts to the specified torque. 1. Arrow mark 2.

  • Page 130: Disassembly Of Battery

    Maintenance During removal of the battery, please turn off the Attention Notes main switch and remove the negative lead first open housing. Since and then the positive lead. maintenance-free battery, prying open the case may cause fundamental damage to the battery. Warning The battery electrolyte contains sulfuric acid, a toxic and dangerous substance that can cause severe burns.

  • Page 131: Storage Of Battery

    Maintenance 9.25.2 Storage of battery 9.26 Fuse replacement  If the ATV is not used for more than one month, take out the The fuses for each electrical component are located under battery and fully charge it, and then store the battery in a cool panel A.

  • Page 132: Replacement Of Electrical Component Fuses

    If the fuse is blown again soon, please go to the 1. Set the main switch to "OFF". Notes authorized dealer of QJMOTOR to check the 2. Remove panel A (see Page 93). vehicle. 3. Remove the fuse box, pull out the blown fuse, and install a 5.

  • Page 133: Replacement Of Bulb

    Maintenance 9.27 Replacement of bulb All bulbs on this ATV are LED. If any bulb does not work, please contact the authorized dealer of QJMOTOR to check the vehicle and replace the bulb if necessary. 9.28 Headlight beam adjustment The headlight beam adjustment knob is located in the front fender groove above the tire and allows you to adjust the height of the headlight beam.

  • Page 134: Troubleshooting

    The following troubleshooting is a typical case only. 10.2 The starter motor works, but the engine If the following methods do not solve your problem or the does not start problem is not listed, please contact your QJMOTOR Possible Cause Processing method authorized dealer.

  • Page 135: Engine Can Be Started, But Does Not Run Well Or Is Hot

    The catalytic converter may be down frequently, please contact the engine misfire damaged. Please contact the authorized dealer of QJMOTOR. Tempering authorized dealer of QJMOTOR. Replace the fuse with a new one of the same rating (see Page 118). If the fuse 10.4 Engine can be started, but does not run well...

  • Page 136: Cleaning, Storage And Transportation

    11. Cleaning, Storage and Transportation Cleaning, Storage and Transportation 11.1 Washing the vehicle 11.2 Storage of vehicles Frequent cleaning of an ATV not only improves the appearance 1. Make necessary repairs and complete all outstanding of the vehicle, but also improves its general performance and maintenance work.

  • Page 137: Transport Vehicles

    11. Cleaning, Storage and Transportation 11.3 Transport vehicles When transporting an ATV, we recommend that you transport it in its normal working position (on four wheels). Do not transport the vehicle in an upright and tilted state, otherwise it may damage the vehicle and cause fuel leakage and cause danger.

  • Page 138: Technical Specification Table

    12. Technical Specification Sheet Technical Specification Table Item Product specification Item Product specification Length x width x height 2295mm × 1275mm × 1472mm Fuel supply mode Electronic injection Wheelbase 1480mm Startup method Electric start Front track 1010mm Throttle mode Mechanical Rear track 975mm Three-phase AC type...

  • Page 139: Consumer Information

    1.3. Make (trade name of the manufacturer): QJ, QJIANG, QJMOTOR, B For the following vehicle: MOTOBI, QJTEC, LIFAN 1.1. Make (trade name of the manufacturer): QJ, QJIANG, QJMOTOR, B MOTOBI, 13.4. Type: W61 QJTEC, LIFAN 1.2.1. Variant(s): W61 1.2. Type: W61 1.2.2.

  • Page 140: Index

    14. Index Index Vehicle modification ............. 65 Symbol Vehicle identification number ..........1 "4-WD/F-LOCK" switch ............38 Vehicle information ..............1 "R-LOCK"/ "R-WD" switch (optional) ........37 Disassembly and assembly of wheel ......... 115 Left view of vehicle body ............15 Digit Right view of vehicle body ............
  • Page 141 14. Index Engine fault warning light ............. 22 Crossing the hillside ............. 77 Engine number ..............2 Rear storage box ..............49 Engine oil and oil filter element ..........97 Rear brake ................108 Engine can be started, but does not run well or is hot ..122 Interconnection and screen projection ........
  • Page 142 Index Inspection of front and rear brake pads ......111 Inspection of stabilizer bushing .......... 113 Panel A ................. 93 Inspection of brake handle ..........109 Panel B ................94 Inspection of brake pedal ........... 110 Panel C ................95 Inspection of brake fluid level ..........
  • Page 143 14. Index Valve clearance ..............103 Driving across water ............. 80 Foreword ................. I After driving across water ............. 80 Headlight beam adjustment ..........120 Clock ..................23 Front and rear shock absorbers ........... 50 Water temperature gauge and water temperature warning light Front and rear shelves ............
  • Page 144 Index Operation inspection and lubrication of brake handle ..109 Clearance inspection of brake handle ........ 109 Driving downhill ..............78 Brake pedal ................41 Consumer Information ............126 Operation inspection of brake pedal ........110 Storage battery ..............116 Main switch ................

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