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QJMOTOR SFA 600 2024 Owner's Manual

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Please read this manual carefully before using the product
Especially for the content related to safe riding
Individuals under the age of 16 are prohibited from driving this vehicle
Children under the age of 12 are prohibited from riding this vehicle

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Summary of Contents for QJMOTOR SFA 600 2024

  • Page 1 Please read this manual carefully before using the product Especially for the content related to safe riding Individuals under the age of 16 are prohibited from driving this vehicle Children under the age of 12 are prohibited from riding this vehicle...
  • Page 3 Foreword Dear users, Thank you for purchasing QJMOTOR SFA 600 ATV. It will provide convenience for your work and life so that you can enjoy the pleasure of riding. We will bring you a new driving experience with excellent service.
  • Page 4 Any customer who purchases Co., Ltd. (hereinafter referred to as QJMOTOR). ATV can enjoy free training. Please call 4007- In this big family, QJMOTOR hopes that every 000-555 for details. member can feel a sense of satisfaction, and we Please pay close attention to the warning and ●...

  • Page 5: Warning Signs

    Warning Signs Your safety and the safety of others are extremely Danger important, and driving this vehicle safely is an im- portant responsibility. To help you make informed It indicates that personal injury or death may oc- decisions about safe riding, we have included rele- cur if the method in this manual is not followed.

  • Page 6: Table Of Contents

    Table of Contents 1. Vehicle Information 5.2.1 Gear indicator ������������������������24 5.2.2 High beam light indicator �����24 1.1 Vehicle identification number ��������������� 1 5.2.3 Battery voltage warning light 1.2 Engine number ��������������������������������� 2 �������������������������������������������24 5.2.4 Engine fault warning light ����24 2. Label Position 5.2.5 Electric power steering (EPS) fault 2.1 Safety label ��������������������������������������...
  • Page 7 Table of Contents 5.2.14 Brake failure indicator ��������� 25 5.2.25 Position light indicator ������� 27 5.2.15 Clock ������������������������������������ 25 5.2.26 Error code (for 7 inch instrument) ������������������������������������������� 28 5.2.16 Water temperature gauge and 5.2.27 Configuration mode (for 7 inch water temperature warning light �������������������������������������������...
  • Page 8 Table of Contents 5.4 Drive mode selector switch ��������������� 40 5.15 Fuel���������������������������������������������� 51 5.4.1 2-WD/4-WD switch ������������������40 5.15.1 Recommended fuel oil �������������51 5.4.2 "R-LOCK"/ "R-WD" switch (optional) 5.16 Seat cushion ���������������������������������� 52 �������������������������������������������41 5.16.1 Passenger seat cushion �����������52 5.4.3 "4-WD/F-LOCK" switch ������������42 5.17 Rear storage box ����������������������������...
  • Page 9 Table of Contents 6.1.4 Coolant ���������������������������������63 6.1.22 Passenger �����������������������������66 6.1.5 Front differential gear oil �����������63 6.1.23 Prohibition of alcohol and drugs ���67 6.1.6 Rear differential gear oil �����������63 6.1.24 Loading ���������������������������������67 6.1.7 Throttle handle �����������������������63 6.1.25 Precautions for cargo carrying and towing trailers �������������������������67 6.1.8 Brake handle ��������������������������63...
  • Page 10 Table of Contents 7.5 Parking ����������������������������������������� 73 8.12 Driving across water ������������������������ 85 7.5.1 Ramp parking �������������������������73 8.12.1 Crossing of a shoal ������������������85 8.12.2 After driving across water ���������86 7.6 Shift lever anti-theft lock ������������������� 74 8.12.3 Drying of CVT ������������������������86 7.7 Exhaust system ������������������������������...
  • Page 11 9.5.3 Replacement of engine oil filter 9.14 Replacement of brake fluid ��������������� 116 element ������������������������������� 106 9.15 Inspection of brake handle ��������������� 116 9.5.4 Replacement of gearbox engine oil 9.15.1 Operation inspection and lubrication ����������������������������������������� 107 of brake handle ��������������������� 116 9.6 Clean the air filter element ���������������108 9.15.2 Clearance inspection of brake 9.7 Clean the spark collector �����������������109...
  • Page 12 Table of Contents 9.24 Removal and installation of wheel ������122 10.3 Engine can be started, but the speed is unstable ���������������������������������������128 9.24.1 Removal of wheel ����������������� 122 10.4 Engine can be started, but does not run 9.24.2 Installation of wheel ��������������� 123 well or is hot ����������������������������������129 9.25 Battery �����������������������������������������123 10.5 Unable to shift gear ������������������������129...

  • Page 13: Vehicle Information

    Vehicle Information 1.1 Vehicle identification number The vehicle identification number is unique and used to identify your vehicle. Vehicle certification plate This information is required for registration of ATV, Vehicle identification number (VIN code) and authorized dealers may also need this informa- tion when you order or replace parts.

  • Page 14: Engine Number

    Vehicle Information 1.2 Engine number Engine certification plate Engine number The engine number is located on the right side Notes of the vehicle as shown in the diagram. Engine No.:...

  • Page 15: Label Position

    Label Position 2.1 Safety label Please read and understand all safety labels on ATV. These labels contain important information for safe and correct operation. Do not remove any labels from the ATV. If the label becomes difficult to read or falls off, please contact the authorized dealer of OJMOTOR to replace the label.
  • Page 16 Label Position...
  • Page 17 Label Position...
  • Page 18 Label Position...
  • Page 19 Label Position...
  • Page 20 Label Position...
  • Page 21 Label Position...

  • Page 22: Safety Information

    Safety Information ATV is not a toy, so there may be danger during op- Do not exceed the passenger capacity limit of this ● eration. ATV. ATV operates differently from other modes of transporta- Do not use ATV without wearing certified and correct ●...
  • Page 23 Safety Information Be sure to drive slowly when driving ATV on unfamiliar Be sure to follow the correct operating steps de- ● ● terrain. Always be aware of changes in terrain condi- scribed in this manual when braking downhill and tions when operating ATV.
  • Page 24 After rollover and other accidents, please go to the ● driving on extremely slippery roads such as ice. authorized dealer of QJMOTOR to conduct an overall Do not operate ATV in fast-moving water or in water inspection of the vehicle to eliminate hidden dangers.

  • Page 25: Part Location

    Part Location 4.1 Right side view of vehicle body...
  • Page 26 Part Location Instruction Instruction Muffler and spark collector Radiator cover Rear rack Front brake caliper Fuel tank cap Front differential gearbox Battery Oil filter element Rear brake fluid reservoir Brake pedal Air filter housing Oil dipstick Coolant reservoir Main Fuse Front shelf Rear differential gearbox Headlights...

  • Page 27: Left Side View Of Vehicle Body

    Part Location 4.2 Left side view of vehicle body...
  • Page 28 Part Location Instruction Instruction Front shock absorber Tail brake light Spark plug Trailer fixed ball joint Rear shock absorber V-shaped belt box drainage cap Tool kit and user manual Winch Rear storage box...

  • Page 29: Operation Control And Instrument

    Part Location 4.3 Operation control and instrument 10 11...
  • Page 30 Part Location Instruction Instruction Main switch Front brake fluid reservoir Accessory socket and USB port Parking brake B Handle switch Brake handle Instrument adjustment switch 2-WD/4-WD switch Winch switch Throttle handle Maximum speed limit button Shift lever Multi-function display Shift lever lock Parking brake A...

  • Page 31: Instrument And Control Functions

    Instrument and Control Functions 5.1 Main switch All electrical systems are powered on. In this posi- tion, the engine can be started, and the key cannot be removed. All electrical systems are switched off. In this posi- tion, the key can be removed. 1.

  • Page 32: Indicator And Instrument Information Display

    Instrument and Control Functions 5.2 Indicator and instrument information display 7 inch instrument (optional)
  • Page 33 Instrument and Control Functions Instruction Instruction Turning indicator ABS (Anti-Lock Braking System) indicator light Parking brake indicator Electric power steering mode indicator High beam light indicator Electric power steering fault indicator Engine fault warning light Brake failure indicator TPMS tire pressure monitoring system (optional) 19 Power mode indicator Drive mode indicator Battery voltage warning light...
  • Page 34 Instrument and Control Functions 5 inch instrument (optional)
  • Page 35 Instrument and Control Functions Instrument Instrument Water temperature gauge and water temperature Turning indicator warning light ABS (Anti-Lock Braking System) indicator light Mileage information display Engine fault warning light Battery voltage warning light Clock Electric power steering fault indicator High beam light indicator Brake failure indicator Position light indicator Parking brake indicator...

  • Page 36: Gear Indicator

    When a certain gear is selected, the indicator light will abnormally. If this situation occurs, please contact your display the selected gear accordingly. authorized dealer of QJMOTOR to inspect the vehicle. 5.2.2 High beam light indicator 5.2.6 Electric power steering mode indicator This indicator lights up when the high beam light is turned on.

  • Page 37: Turning Indicator

    When the above display appears, please refuel as ● The gear is in other gear than the parking gear. soon as possible or contact your authorized dealer of QJMOTOR to check the vehicle. 5.2.9 Turning indicator 5.2.11 Oil pressure warning indicator...

  • Page 38: Water Temperature Gauge And Water Temperature Warning Light

    When the above display appears, please contact your Displays the current water temperature. If the water authorized dealer of QJMOTOR to check the vehicle. temperature is too high or too low, it is abnormal and should be dealt with in time.

  • Page 39: Mileage Information Display

    Instrument and Control Functions can learn the tire pressure by inflating and deflating the the instrument will be on, and it will be off with the speed tire by selecting the TPMS in the configuration mode. of 5km/h reached, at this time, the ABS works normally. After successful learning, the tire pressure monitoring If any of the following occurs with the indicator light, system on the main interface of the instrument will dis-...

  • Page 40: Error Code (For 7 Inch Instrument)

    Instrument and Control Functions 5.2.26 Error code (for 7 inch instrument) The vehicle is equipped with self-diagnostic devices for various circuits. When any abnormality is detected in the vehicle, the engine fault warning light illuminates and an error code is displayed in the INFORMATION menu option of the configuration mode.
  • Page 41 Instrument and Control Functions INTERFACE Page 1: INTERFACE 1. Short press ENTER to enter. CLOCK BRIGHTNESS UNIT INFORMATION MOBILE BLUETOOTH TPMS PAGE DOWN EXIT 2. Short press the SELECT key to select the desired mode between day, night, and AUTO.
  • Page 42 Instrument and Control Functions 3. Short press the ENTER key or return to the 4. The minute digit and the ten digit begin to main interface of the instrument after 8 seconds flash. Press the SELECT key for a short time of no operation.
  • Page 43 Instrument and Control Functions BRIGHTNESS UNIT 1. Short press SELECT to select BRIGHTNESS, 1. Short press SELECT to select UNIT. and short press ENTER to enter. 2. Short press ENTER to select the desired unit 2. Short press the SELECT key to select be- between "MPH"...
  • Page 44 Instrument and Control Functions INFORMATION 3. Short press the ENTER key to return to the main interface of the configuration mode. 1. Short press SELECT to select INFORMATION. MOBILE BLUETOOTH 1. Short press SELECT to select MOBILE BLUETOOTH, and short press ENTER to enter.

  • Page 45: Configuration Mode

    Instrument and Control Functions 4. Short press the SELECT key to select BT TPMS (optional) NAME to view the Bluetooth name of the vehi- 1. Short press SELECT to select TPMS and short cle. press ENTER to enter. 5. Short press SELECT to select EXIT, and short 2.
  • Page 46 Instrument and Control Functions 3. Short press SELECT to select LEFT FWS, and PAGE DOWN short press ENTER to learn. Short press the SELECT key to select PAGE 4. Short press SELECT to select RIGHT FWS, DOWN, and short press the ENTER key to enter and short press ENTER to learn.
  • Page 47 Instrument and Control Functions EXIT EPS MODE Short press SELECT to select EXIT, and short 1. Short press SELECT to select EPS MODE, press ENTER to return to the main interface of the and short press ENTER to enter. instrument. Page 2: PAGE UP EPS MODE...

  • Page 48: Instrument)

    Instrument and Control Functions 2. Short press SELECT to select the desired mode 5.2.28 Configuration mode (for 5 inch instrument) between STANDARD, COMFORT, and SPORT. You can use the ENTER and SELECT on the multi-function display to configure the vehicle func- tions and display information.

  • Page 49: Eps Mode Instruction

    Instrument and Control Functions Selecting ESP mode 5.2.29 Interconnection and screen projection (for 7 inch instrument) When the mileage information is displayed as TO- 1. When the main interface of the instrument TAL, press and hold SELECT to switch between is displayed, press the ENTER key for a EPS STD, EPS CFT, and EPS SPT.

  • Page 50: Handle Switch

    Instrument and Control Functions 5.3.1 Engine stop switch //start switch Attention In order for the engine to operate, the engine stop switch must be in the (ON) position when the Before switching to a mode other than STANDARD, it is important to understand the characteristics of each of main switch is in ON position these modes.

  • Page 51: Turn Signal Switch

    Instrument and Control Functions OFF: When the light switch is in this position, all 5.3.6 Power mode switch lights are off. Top speed is usually limited when the differential : When the light switch is in this position, the gear lock ( "F-LOCK") is in operation.Pressing this front position light and tail light are on.

  • Page 52: Drive Mode Selector Switch

    Instrument and Control Functions 5.4 Drive mode selector switch 5.4.1 2-WD/4-WD switch 1. 2-WD/4-WD switch 1. 2-WD/4-WD switch 2. "R-LOCK"/ "R-WD" switch (optional) 2-WD: 2-wheel drive mode, only rear wheel drive, 3. "4-WD/F-LOCK" switch and the drive mode indicator is 4-WD: 4-wheel drive mode with both front and rear wheels for improved traction, and the drive mode indicator is...

  • Page 53: R-Lock"/ "R-Wd" Switch (Optional)

    Instrument and Control Functions “R-LOCK”: The rear wheel is driven with the rear Warning differential locked, and the drive mode indicator shows (2-wheel drive mode) The ATV must be stopped before switching between (4-wheel drive mode). 2WD and 4WD modes. The driving characteristics of ATV in 2-wheel drive mode and 4-wheel drive mode are In the "R-LOCK"...

  • Page 54: 4-Wd/F-Lock" Switch

    Instrument and Control Functions 5.4.3 "4-WD/F-LOCK" switch Warning The ATV must be stopped before the front differential is switched to the locked state. The driving characteristics of an ATV with or without a locked front differential are quite different. If the front differential lock is switched during driving, the steering characteristics of the ATV may change unexpectedly.

  • Page 55: Winch Switch And Maximum Speed Limit Button

    Instrument and Control Functions 5.5 Winch switch and maximum speed limit button Speed limit mode enabled:Press and release the middle button of the maximum speed limit button with the speed limit mode disabled, the speed limit sign and the maximum speed limit setting value will be displayed (the maximum speed limit setting value blinks and the speed limit sign is always on).

  • Page 56: Instrument Adjustment Switch

    Instrument and Control Functions 5.6 Instrument adjustment switch Turn the vehicle off with the ignition key and the speed ● limit mode will be turn off. Speed limit adjustment: When the ABS speed limit function is enabled, the speed can be adjusted within a certain range (30km/ h-95km/h in 5km/h increments) by the SET+ and SET- keys on the maximum speed limit button.

  • Page 57: Throttle Handle

    Instrument and Control Functions 5.7 Throttle handle 5.8 Brake handle 1 Brake handle 1 Throttle handle The brake handle is located on the right handlebar. Push the throttle handle in order to increase engine speed. To apply the front wheel brake, pull the brake lever to the handlebar side.

  • Page 58: Brake Pedal

    Instrument and Control Functions 5.9 Brake pedal 5.10 Parking brake 1 Brake pedal The brake pedal is located on the right side of the ATV and is depressed for full braking effect (front + rear). 1 Parking brake A 2 Parking brake B...

  • Page 59: Shift Lever

    Instrument and Control Functions 5.11 Shift lever The parking brake A is located at the control switch of the right handlebar. To apply the parking brake, apply parking brake A to the right. The parking brake B is located on the brake handle of the right handlebar.

  • Page 60: Shift Lever Lock

    Instrument and Control Functions 5.12 Shift lever lock 5.13 Accessory socket 1 Shift lever lock 1. Accessory socket The shift lever lock is used to lock the transmission The accessory socket is located at the front fender on the left side. When the main switch is on, you to prevent theft of the vehicle.

  • Page 61: Usb Port

    Instrument and Control Functions 5.14 USB port Warning When connecting external equipment, the control operation of the vehicle shall not be affected. In addition, when the vehicle turns, it should be ensured that the connecting line does not interfere with the steering wheel and obstruct the driving of the vehicle.
  • Page 62 Instrument and Control Functions Fuel tank cap Warning When connecting external equipment, the control operation of the vehicle shall not be affected. In addition, when the vehicle turns, it should be ensured that the connecting line does not interfere with the steering wheel and obstruct the driving of the vehicle.

  • Page 63: Fuel

    Instrument and Control Functions 5.15.1 Recommended fuel oil Warning The engine of this model is designed to use unleaded Since gasoline and gasoline vapor are very flammable, to regular gasoline. RON octane rating must be greater avoid fire and explosion and reduce the risk of injury while than or equal to 91.

  • Page 64: Seat Cushion

    Instrument and Control Functions 5.16 Seat cushion 5.16.1 Passenger seat cushion 1. Fixing slot 2. Fixing rod Installation 1. Passenger seat cushion latch Engage the retaining slot under the passenger seat Removal cushion into the retaining rod on the body, push the passenger seat cushion forward, and then press Lift up the seat cushion latch at the rear of the pas- the rear of the passenger seat cushion until the...
  • Page 65 Instrument and Control Functions Driver seat cushion Removal After removing the passenger seat cushion, pull up the seat cushion latch at the rear of the driver seat cushion, lift the driver seat cushion up and remove it. 1. Driver seat cushion latch 1.

  • Page 66: Rear Storage Box

    Instrument and Control Functions 5.17 Rear storage box 5.18 Front and rear shelves 1 Storage box 2. Latch 1. Front shelf The rear storage box is located under the rear shelf at the rear of the car. Lift the storage compartment latch and pull down to open the storage compart- ment lid.

  • Page 67: Front And Rear Shock Absorber

    Instrument and Control Functions The vehicle is equipped with front and rear shelves, damping adjustment knob is turned in the SOFT which can carry goods. direction, the spring damping decreases and the suspension becomes soft. When using, do not exceed the load limits below. Front rack load limit: 45Kg (100lbs) Rear rack load limit:...

  • Page 68: Flagpole Support

    QJMOTOR to understand how to use the winch. 5.21 Flagpole support 1. Winch 2. Hook 3.
  • Page 69 Instrument and Control Functions Do not allow persons under the age of 16 to operate. ● Warning Do not use the winch as a hoist. ● Do not immerse the winch in water. ● Be careful not to allow moving parts to become entangled. Failure to follow these instructions may result in serious When fixing the vehicle for operating the winch, be ●...
  • Page 70 Instrument and Control Functions Allow sufficient working time for proper use of the avoid inclining the winch rope at an acute angle to ● winch assembly technique. the vehicle centerline. Use the grab block to change the traction direction. Never connect or disconnect the clutch when the ●...

  • Page 71: Basic Operation Of Winch

    Instrument and Control Functions 5.22.1 Basic operation of winch Warning Follow the instructions below. Before using the winch, please read the "General Safety Precau- Danger of cuts and burns Failure to follow these instructions may result in serious tions" and "Safety Rules for Winch Operation" on injury or death.
  • Page 72 Instrument and Control Functions Notes Use a tire if necessary. Warning 3. Unlock the clutch to release the winch drum. ● Please directly wind the winch rope on the anchor point, and do not hang the hook on the winch rope for 4.
  • Page 73 Instrument and Control Functions 9. Turn the winch switch to the "IN" side and damping. Branches can also be used as slowly wind the winch rope until the winch rope damping if no other items are available. is no longer loose. 13.

  • Page 74: Trailer Power Socket

    Instrument and Control Functions according to the illustrated socket wiring specifica- Warning tions for connection and use. ● When pulling out or reeling in the winch rope, be sure to Yellow use the hook belt, and do not grasp the hook for operation. ●...

  • Page 75: Before Riding

    Check the cooling system for leaks. ● QJMOTOR for inspection. 6.1.5 Front differential gear oil Check for gear oil leakage. Before using the vehicle, check the following: ●...

  • Page 76: Brake Pedal

    Check for proper operation. ● is liquid leakage. If so, please go to the authorized 6.1.17 Winch dealer of QJMOTOR to check the brake system. Check whether the winch hook and rope are loose ● 6.1.12 Braking operation and overhanging.

  • Page 77: Driver Training

    Beginners must receive training as certified instruc- can help reduce the risk of foreign bodies entering tors. For training courses, please contact the au- the eyes and prevent vision loss. thorized dealer of QJMOTOR. Warning Warning When driving on too rough, slippery or loose terrain,...

  • Page 78: Recommended Age

    Before riding 6.1.22 Passenger Warning 1. Protective clothing Do not allow passengers to sit on the driver seat cushion to prevent them from operating the vehicle. Do not carry 2. Gloves passengers on the front and rear shelves. 3. Boots 4.

  • Page 79: Precautions For Cargo Carrying And Towing Trailers

    Before riding 6.1.23 Prohibition of alcohol and drugs 6.1.24 Loading The effects of alcohol and drugs can reduce a driv- The loading capacity and loading method of ATV are very important to safety. Please observe the following er's ability to operate. When a driver ingests alco- guidelines when carrying cargo and towing.

  • Page 80: Loading Criteria

    Before riding 6.1.26 Loading criteria 290Kg (640lbs) Maximum load limit: When carrying goods or towing trailers, the han- ATV load limit (total dling of ATV will be affected, and the ability of ac- weight of cargo, 300Kg (661lbs) driver, accessories, celeration, braking, steering and other operations and tongue): will be greatly reduced.
  • Page 81 Before riding All goods shall be loaded as low as possible to When carrying goods or towing a trailer, leave ● ● reduce the impact on the center of gravity of the room for the vehicle to start, stop and turn. vehicle.

  • Page 82: Driving In The Dark

    Before riding 6.1.27 Driving in the dark 6.1.29 Vehicle modification Do not operate the ATV in the dark unless We strongly recommend that you do not remove the original equipment or make any modifications equipped with powerful headlights. Off-road driving to alter the design or operation of the ATV.

  • Page 83: Riding Method

    QJMOTOR. ● Do not start the engine for more than 3 sec- onds. If the engine fails to start, release the start switch, wait for a few seconds, wait 7.1 Start the engine...

  • Page 84: Departure

    Riding Method 7.3 Departure 7.4.1 Shift: neutral → high gear, high gear → low gear Set the shift lever to "H" (high gear) or "L" (low gear). 1. Stop the ATV completely. Release the parking brake. 2. Depress the brake pedal and move the shift le- Push the throttle handle forward to increase the engine speed gradually.

  • Page 85: Park

    Riding Method 7.5 Parking 7.4.2 Shift: Neutral → Reverse, Reverse → Park 1. To park the ATV, turn off the engine, depress the Warning brake pedal, and then shift the shift lever to the "P" (Park) position. Improper reversing can cause serious injury by hitting obstacles and people behind you.

  • Page 86: Shift Lever Anti-Theft Lock

    Riding Method 7.6 Shift lever anti-theft lock Warning When parking outdoors or not using the vehicle for a long time, please lock the gearbox to avoid theft The exhaust system can become hot during and immediately after ATV operation. Exhaust systems at of the vehicle.

  • Page 87: Safe Driving

    Safe Driving Before you drive this ATV for the first time, review Warning Chapter 6, "Before riding," and Chapter 7, "Riding Method" Driving on paved roads may affect the operation and control and may result in loss of vehicle control. Even if you have driven other ATVs before, please Operating an ATV on a road, street or highway may result in a collision with another vehicle.

  • Page 88: Riding Terrain

    Safe Driving 8.3 Riding terrain Be sure to check for hidden obstacles and hazards before riding in a new area. Slow down until you know where you are going to ride. For a safe and enjoyable ride, you should know the terrain you plan to ride and be familiar with the ATV and its handling characteristics.

  • Page 89: Areas Of Low Visibility

    Safe Driving 8.4 Areas of low visibility Warning When riding in the desert, hills, or other areas with When driving on terrain that is too rough, slippery, or low visibility, a warning flag should be hung on the loose, extreme care must be taken to avoid loss of ATV.

  • Page 90: Feet On Pedals And Hands On Handlebars

    Safe Driving 8.5 Feet on pedals and hands on handlebars When driving an ATV, always keep your hands on the handlebars and your feet on the pedals. This is important for maintaining balance and controlling the vehicle. Removing even one hand from the handlebars or one foot from the foot pedal can re- duce your ability to control the ATV or cause you to lose your balance and fall off the ATV.

  • Page 91: Steering

    Safe Driving 8.7 Steering When driving off-road, both rear wheels turn to- gether at the same speed for maximum traction. In addition, when driving in "F-LOCK" mode, the front wheels will also rotate at the same speed. As a result, the ATV will not be able to change direction unless the wheel on the inside of the turn slides or loses traction.

  • Page 92: Driving Uphill

    Safe Driving to the desired direction) and lean your upper body and re-practice this procedure. If the road is wet or loose, it is better to move the center of gravity toward the direction of the turn. forward on the seat cushion so that the front wheel During steering, the throttle handle should be used bears more load.
  • Page 93 Safe Driving Warning Incorrect uphill driving can cause the vehicle to topple or lose control. Please use the correct driving method described in this instruction manual. ● Never drive ATV on hills that are too steep for the ATV or your ability. ATVs are more likely to roll over on very steep hills than on flat roads and small hills.
  • Page 94 Safe Driving cles, steep descents, or other vehicles or people on the uphill side of the ATV. If the ATV is heading the other side. Use common sense and remember straight uphill, exit the vehicle on the uphill side or that some hills are too steep to climb and descend.

  • Page 95: Crossing The Hillside

    Safe Driving 8.9 Crossing the hillside ramp, no matter uphill or downhill, be careful not to make a sharp turn. Driving an ATV on an slope requires correct place- When the ATV begins to roll over, gradually move ment of gravity and balance. Be sure to master the the steering in a downhill direction with no obsta- basic riding skills on the flat before you cross the cles in the way forward.

  • Page 96: Sliding And Sideslip

    Safe Driving going downhill, operating the brake handle or brake Warning pedal will brake the front wheel on the downhill side. Avoid emergency braking of the front and rear Going downhill improperly can result in a rollover and wheels, as the wheels on the uphill side may float off loss of control.

  • Page 97: Driving Across Water

    Safe Driving 8.12 Driving across water Warning Attention Incorrect sliding or sliding may cause you to lose control of your ATV. Also, it is possible to accidentally regain traction and cause the ATV to roll over. After the ATV is in the water, be sure to check and ●...

  • Page 98: After Driving Across Water

    Safe Driving When crossing shallow water, follow the steps below. 1. Choose a road with a gentle slope on both sides. 2. Move slowly and evenly through the water. 3. Watch out for underwater obstacles and slippery rocks. 4. Be sure to test the braking effect of the front and rear wheels after getting out of the water.
  • Page 99 If the wading depth of the vehicle exceeds the regulations or stalls, please contact the authorized dealer of QJMOTOR immediately to repair the vehicle. Be sure to contact your dealer for service before starting the engine, as water can seep into the air box and engine.

  • Page 100: Maintenance

    If you are not familiar with the maintenance of the vehicle, please consult the authorized dealer of QJMOTOR. The maintenance intervals given in the Scheduled Maintenance Table should be regarded as a gener- al guide under normal driving conditions.

  • Page 101: Instruction Manual And Tool Kit

    Be sure to protect the IFU in a plastic bag and keep it in a waterproof plastic file box. If you do not have the tools or experience required for the job, please contact an authorized dealer of QJMOTOR. Notes 1,2,3 ● Maintenance is based on the distance traveled, month, and time of day, which- ever comes first.

  • Page 102: Regular Maintenance Table

    Maintenance 9.2 Regular maintenance table 9.2.1 Running-in period maintenance table Perform the following service items at the expiration of the 20-hour or specified mileage interval, whichever comes first. Running-in period maintenance (Take the item whichever comes first) Item Hours Schedule Miles (km) Remarks Lubricate all grease points, fit-...
  • Page 103 Maintenance Running-in period maintenance (Take the item whichever comes first) Item Hours Schedule Miles (km) Remarks Check terminals, clean, test Battery Every 20 hours 200 (320) battery condition if necessary C h e c k t h e a p p r o p r i a t e speed.

  • Page 104: Regular Maintenance Table

    Maintenance 9.2.2 Regular maintenance table After the 20-hour running-in period, the maintenance shall be carried out according to the maintenance schedule interval, and take the item whichever comes first. Maintenance after running-in period (Take the item whichever comes first) Items Schedule Hours Miles (km)
  • Page 105 Maintenance Maintenance after running-in period (Take the item whichever comes first) Items Schedule Miles Hours Remarks (month) (km) Check the oil level and replace an- Front differential gear oil Every 100 hours Annual 1000 (1600) nually if the hour or distance read- ing is not reached.
  • Page 106 Maintenance Maintenance after running-in period (Take the item whichever comes first) Items Hours Schedule Miles (km) Remarks Test and clean the external sur- Every 6 Radiator Every 50 hours 500(800) face. Clean more frequently if months subjected to harsh use. Every 6 ■...
  • Page 107 Maintenance Maintenance after running-in period (Take the item whichever comes first) Items Schedule Hours Miles (km) Remarks (month) Check, replace if necessary, CVT drive belt Every 100 hours Annual 1000 (1600) and contact the dealer for maintenance Clean and check pulleys, CVT driving and driven wheels Every 100 hours Annual...
  • Page 108 Maintenance Maintenance after running-in period (Take the item whichever comes first) Items Hours Schedule Miles (km) Remarks Check fuel tank, fuel tank Fuel system Every 100 hours Annual 500(800) cap, fuel pump and fuel pump relay Every two Check and replace if worn or Spark plug Every 100 hours 2000(3200)
  • Page 109 Maintenance Maintenance after running-in period (Take the item whichever comes first) Items Hours Schedule Miles (km) Remarks Check for noise and loose- Vehicle bearing Every 100 hours Annual 1500 (2400) ness and replace if neces- sary If the hour or distance inter- Every two Coolant Every 200 hours...
  • Page 110 Maintenance Maintenance after running-in period (Take the item whichever comes first) Items Hours Schedule Miles (km) Remarks Check whether the speed is correct. If it does not meet the parameters or is Idle condition Annual unstable, contact the dealer for mainte- nance.

  • Page 111: Removal And Installation Of Panel

    Maintenance 9.3 Removal and installation of panel 9.3.1 Panel A Removal To perform some of the maintenance described in this chapter, the panel shown must be removed. Remove panel A by removing the two lowest If the panel needs to be removed or installed, be screws on the instrument panel and pulling upward.

  • Page 112: Panel B

    Maintenance Installation 9.3.2 Panel B Removal Press the instrument panel alignment button in place, and then install the two screws at the bottom After removing the driver's seat cushion (see Page to fix it. 53), it can be removed by holding the groove un- der the panel B with your hand and lifting it up.

  • Page 113: Panel C

    Maintenance Installation 9.3.3 Panel C Removal Align the buckle on panel B with the retaining slot on the frame and press down on panel B until it is It can be removed by removing one screw on panel seated. 1. Buckle 2.

  • Page 114: Inspection Of Spark Plug

    Do not attempt to self-diagnose such problems. Instead, the authorized dealer of QJMOTOR should be entrusted to inspect the ve- hicle. Replace the spark plug if it shows signs of electrode corrosion and carbon or other deposits.

  • Page 115: Engine Oil And Oil Filter Element

    Maintenance 9.5 Engine oil and oil filter element 1. Spark plug gap Spark plug gap: 0.7-0.9Mm (0.03 - 0.04in) Always confirm the engine oil level before driving the vehicle. Replace the engine oil and the oil filter Clean the surface of the spark plug gasket and element at the intervals specified in the Scheduled its mating surface, then wipe off any dirt from the Maintenance Table.
  • Page 116 Maintenance 1. Engine oil dipstick 1. Maximum oil level mark 2. Minimum oil level mark 4. Completely insert the oil dipstick into the oil filling 5. If the oil is below or at the minimum level mark, port (it is not necessary to tighten it completely), replenish the recommended type of oil until the then pull it out to check the oil level.

  • Page 117: Replacement Of Engine Oil

    Maintenance 9.5.2 Replacement of engine oil 5. After the engine oil is drained, install the engine oil drain bolt and new gasket, and tighten them 1. Park the ATV on a flat surface. according to the specified torque. 2. Start the engine, warm it up for a few minutes Tightening torque: 25N�m and turn it off.

  • Page 118: Element

    Refer to the ambient temperature and oil viscosity rec- ommendation table below. then check the oil level and correct it if neces- sary. 9.5.3 Replacement of engine oil filter element It is recommended that you go to the authorized dealer of QJMOTOR to replace the oil filter.

  • Page 119: Replacement Of Gearbox Engine Oil

    If the above situation is found, please contact oil, and reinstall the fill port bolt and its gasket. the authorized dealer of QJMOTOR for mainte- nance. Recommended oil: 75W-140 4.

  • Page 120: Clean The Air Filter Element

    Maintenance 9.6 Clean the air filter element 2. Remove the seat cushion. 3. Remove panel B. (See Page 100) Clean the air filter element at the intervals speci- fied in the Scheduled Maintenance Table. Clean or replace the air cleaner element more frequently if drive in an excessively wet or dusty area.

  • Page 121: Clean The Spark Collector

    Maintenance 7. Install the air filter element into the air filter box. bon deposits that can reduce engine performance. The spark collector prevents random sparks from Warning entering the outside environment during engine combustion. Clean the spark collector according to Make sure that the air filter element is correctly installed the Scheduled Maintenance Table.

  • Page 122: Cvt

    Coolant reservoir (to maximum 0.2L-0.38L temperature detection sensor must be checked by level mark): the authorized dealer of QJMOTOR according to the Radiator (including all routes): 3.7L Scheduled Maintenance Table. If the belt tempera- ture detection sensor issues an alarm, immediately...

  • Page 123: Inspection Of Coolant Level

    The water in the coolant will reduce the effect of the coolant. Please go to the authorized dealer of QJMOTOR for inspection as soon as possible. 1. Upper limit level mark 2. Lower limit level mark 4.

  • Page 124: Replacement Of Coolant

    Unless you have the right tools and qualified mechan- ical technology, it is recommended that you go to the authorized dealer of QJMOTOR to change the coolant. 9.11 Differential gear oil Before driving the vehicle, be sure to check the differential gearbox for oil leaks.
  • Page 125 Maintenance 4. After the gear oil is drained, install the oil drain bolt and new gasket, and tighten the bolt accord- ing to the specified torque. Tightening Differential gearbox oil drain bolt: torque: 30-35N�m(3.06-3.57kgf�m,22.22-25.92ft�lb) 5. Remove the front differential gearbox fill port bolt and gasket and add the recommended differen- tial gear oil to the lower edge of the fill port.

  • Page 126: Adjustment Of Clearance Of Throttle Handle

    Maintenance 9.12 Adjustment of clearance of throttle han- handle in direction (a). To reduce the clearance of the throttle handle, turn the adjusting bolt in the direction of (b). 4. Tighten the lock nut. 5. Slide the rubber sleeve back to its original position. 9.13 Inspection of brake fluid level Before driving the vehicle, make sure that the brake fluid is above the lower limit level mark.

  • Page 127: Front Brake

    Maintenance Warning Improper maintenance may result in reduced braking capacity. Please observe the following precautions. ● Insufficient brake fluid may cause air to enter the brake system, resulting in reduced braking performance. ● Clean the filler cap before removing it. Use only DOT 4 brake fluid that has been stored in a sealed container.

  • Page 128: Replacement Of Brake Fluid

    Maintenance 9.14 Replacement of brake fluid The brake fluid shall be replaced by the authorized dealer of QJMOTOR according to the time interval specified in the Scheduled Maintenance Table. In addition, the master cylinder, caliper oil seal, and brake hose must be replaced at the following inter- vals or if damaged or leaking.

  • Page 129: Inspection Of Brake Pedal

    If the parking brake operation is not smooth, please If the operation of the brake pedal is not contact the authorized dealer of QJMOTOR for in- smooth, please contact the authorized Notes dealer of QJMOTOR for inspection and spection and lubrication.

  • Page 130: Inspection Of Front And Rear Brake Pads

    QJMOTOR. 2. Rear brake wear indicator groove The wheel must be removed to check the Notes brake pads.

  • Page 131: Inspection And Lubrication Of Cables

    If the cable is damaged or does not work properly, please contact the authorized dealer of QJMOTOR for inspection or replacement. Warning 1. Front wheel axle sleeve (both sides) ●...

  • Page 132: Inspection Of Hub Bearing

    Maintenance Table. If there is a gap in the hub or Maintenance Table. the wheel does not rotate smoothly, please contact If necessary, please contact the authorized dealer the authorized dealer of QJMOTOR to check the of QJMOTOR to replace the stabilizer bushing. hub bearing. 9.23 Inspection of tire...

  • Page 133: Tire Pressure

    Maintenance 9.23.1 Tire pressure Please use the tire pressure gauge to check and adjust the tire pressure when the tire is cold. The left and right tire pressures should be equal. Warning If the vehicle is operated with incorrect tire pressures, serious personal injury or death may result from loss of control or rollover.

  • Page 134: Tire Wear

    Maintenance 9.24 Removal and installation of wheel 9.23.2 Tire wear If the tire is damaged or the tread depth is less 9.24.1 Removal of wheel than 4mm (0.15in), please replace the tire. 1. Park the ATV on a flat surface. 2.

  • Page 135: Installation Of Wheel

    Maintenance 9.24.2 Installation of wheel 1. Install the wheel with the arrow mark pointing in the forward direction. 1. Conical nut 3. Lower the ATV to the ground. 4. Tighten the wheel nuts to the specified torque. 1. Arrow mark 2.

  • Page 136: Removal Of Battery

    Maintenance During removal of the battery, please turn Attention Notes off the main switch and remove the negative lead first and then the positive lead. Do not pry open the housing. Since it is a maintenance- free battery, prying open the housing may cause fundamental damage to the battery.

  • Page 137: Storage Of Battery

    Maintenance 9.26 Fuse replacement 9.25.2 Storage of battery If the ATV is not used for more than one month, ● The fuses for each electrical component are locat- take out the battery and fully charge it, and then ed under panel A. The main fuse is located under store the battery in a cool and dry place.

  • Page 138: Replacement Of Electrical Component

    If the fuse is blown again soon, please go 1. Set the main switch to "OFF". Notes to the authorized dealer of QJMOTOR to check the vehicle. 2. Remove panel A (see Page 99). 3. Remove the fuse box, pull out the blown fuse, and 5.

  • Page 139: Replacement Of Bulb

    9.27 Replacement of bulb All bulbs on this ATV are LED. If any bulb does 1. Adjusting knob (left and right headlights) not work, please contact the authorized dealer of QJMOTOR to check the vehicle and replace the bulb if necessary.

  • Page 140: Troubleshooting

    10.1 Starter motor does not work Please visit the authorized dealer of Faulty spark plug Possible Cause Processing method QJMOTOR to check the spark plug. Main switch is Charge the battery (see Page 124). Turn on the main switch. Battery power is turned off.

  • Page 141: Engine Can Be Started, But Does Not Run

    The catalytic converter may be of QJMOTOR. speed, engine misfire damaged. Please contact the au- Replace the fuse with a new one of thorized dealer of QJMOTOR. Tempering the same rating (see Page 125). If Fuse failure the fuse is blown again immediately, please contact the authorized dealer of QJMOTOR.

  • Page 142: Cleaning, Storage And Transportation

    Cleaning, Storage and Transportation 11.1 Washing the vehicle 11.2 Storage of vehicles Frequent cleaning of an ATV not only improves the ap- 1. Make necessary repairs and complete all outstand- pearance of the vehicle, but also improves its general ing maintenance work. performance and extends the life of its components.

  • Page 143: Transportation Of Vehicles

    Cleaning, Storage and Transportation 11.3 Transportation of vehicles Attention When transporting an ATV, we recommend that you transport it in its normal working position (with Do not put the shift lever into the parking gear during transportation, otherwise the transmission may be the four wheels grounded).

  • Page 144: Technical Specification Sheet

    Technical Specification Sheet Product specification Product specification Items Items 2295mm x 1275mm x Compression ratio 10.2:1 L x W x H 1447mm Engine oil volume 2300ml Wheelbase 1480mm Fuel supply mode Electronic injection Front wheelbase 1010mm Startup method Electric start Rear wheelbase 975mm Throttle mode...

  • Page 145: Consumer Information

    For the following vehicle: For the following vehicle: Make (trade name of the manufacturer): QJ, QJIANG, QJMOTOR, B MOTOBI, 1.1. 1.3. Make (trade name of the manufacturer): QJ, QJIANG, QJMOTOR, B MOTOBI, QJTEC, LIFAN QJTEC, LIFAN 1.4. Type: Type: 1.2. 1.2.1.
  • Page 146 Index Symbol Brake pedal ................46 “4-WD/F-LOCK” switch ............42 “R-LOCK”/“R-WD”switch (option) .......... 41 Cleaning, Storage and Transportation ......... 130 Digit Clean the air filter element........... 108 Clean the spark collector ............. 109 2-WD/4-WD switch ..............40 Clock ..................25 Configuration mode ...............

  • Page 147: Index

    Index Driver training ................ 65 Front and rear shelves............54 Driving across water .............. 85 Front and rear shock absorber ..........55 Driving downhill ..............83 Front brake ................115 Driving in the dark..............70 Fuel..................51 Driving uphill ................80 Fuel gauge and fuel warning light..........
  • Page 148 Index Inspection of brake fluid level ..........114 Inspection of brake handle ..........116 Main switch ................19 Inspection of brake pedal ............ 117 Maintenance ................88 Inspection of coolant level ........... 111 Maximum speed limit button ..........43 Inspection of engine oil level ..........103 Mileage information display ...........
  • Page 149 Index Parking brake ................ 46 Replacement of coolant ............112 Parking brake indicator ............25 Replacement of differential gear oil ........112 Part Location ................. 13 Replacement of electrical component fuses ......126 Passenger ................66 Replacement of engine oil ........... 105 Passenger seat cushion ............
  • Page 150 Index Speedometer ................. 26 Starter motor does not work ..........128 Unable to shift gear ............. 129 Starter motor works,but the engine does not start....128 USB port ................49 start switch................38 Start the engine ..............71 Steering ................. 79 Valve clearance ..............
  • Page 151 Zhejiang Qianjiang Motorcycle Co., Ltd. Address: No.169, Jinping Avenue, Chengdong Street, Scan to follow Scan to download Wenling City, Taizhou City, Zhejiang Province, China. QJMOTOR official account QJMOTOR APP...

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