Roemheld 1895 304 K 35 Series Operating Manual

Swing clamp with piston rod locking top flange type, with optional switch rod for position monitoring, without overload protection device, double acting

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Swing clamp with piston rod locking
top flange type, with optional switch rod for position monitoring,
without overload protection device, double acting

Table of contents

1
Description of the product
2
3
4
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8
9
10
11
Accessory
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15
Römheld GmbH • Postfach 1253 • 35317 Laubach • Germany • Tel.: +49 (0)6405 / 89-0 • Fax: +49 (0)6405 / 89-211
www.roemheld.de
Subject to change without notice! Translation of the original German document
1
Description of the product
Function
The hydraulic swing clamp is a pull-type cylinder where a part
of the total stroke is used to swing the piston.
The piston rod locking is made by a separately-controlled dou-
ble-acting wedge-shaped piston.
Clamping:
1. Swinging and clamping
2. Locking
Unclamping:
1. Release locking
2. Unclamping and swinging back
Self-locking
The wedge-shaped piston is designed as a self-locking piston
so that the swing clamp can be depressurised after clamping.
The previously generated clamping force will be maintained.
Conditions: Before depressurising, the locking pressure must
be available at least for 3 seconds.
Special features
The patented piston rod locking is made by friction locking
by a separately-controllable double-acting wedge-shaped
piston with self-locking. In the case of a pressure drop or
complete pressure reduction, the clamping force will be
maintained.
1
Omission of the overload protection device
2
In the case of a slight collision with the clamping arm during
loading and unloading of the fixture, the angular position of
2
the clamping arm will be maintained. Less critical are the
weight of the clamping arm or an increased swing speed.
2
FKM wiper
2
This wiper has a high chemical resistance when using ag-
gressive cutting fluids.
2
3
Reinforced swing mechanism
The reinforced swing mechanism endures a collision of the
7
clamping arm with the workpiece during clamping up to a
pressure of 100 bar.
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Operating Manual
BA_B18805_EN
Issue 01-2024
1 / 16

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Summary of Contents for Roemheld 1895 304 K 35 Series

  • Page 1: Table Of Contents

    Declaration of manufacture Römheld GmbH • Postfach 1253 • 35317 Laubach • Germany • Tel.: +49 (0)6405 / 89-0 • Fax: +49 (0)6405 / 89-211 www.roemheld.de Subject to change without notice! Translation of the original German document 1 / 16...
  • Page 2: Validity Of The Documentation

    • Use the ROEMHELD product only in perfect technical con- • can judge the entrusted works, dition.
  • Page 3: Installation

    Operating Manual BA_B18805_EN • Qualified and trained personnel for the corresponding activi- Design ties. This hydraulic clamping element is a pull-type cylinder where a • Mounting of spare parts only with the same specifications part of the total stroke is used to swing the piston. as the original part.
  • Page 4 Operating Manual BA_B18805_EN 7.5.1 Calculation of the admissible flow rate Admissible flow rate The admissible flow rate or the admissible stroke speed is valid for vertical mounting positions in combination with standard add-on parts as clamping arms or contact bolts, etc. In case of other mounting positions and/or add-on parts the flow rate has to be reduced.
  • Page 5 Operating Manual BA_B18805_EN Installation of manifold-mounted types Figure 4: Hydraulic circuit diagram without flow control valves Figure 5: Example of the preparation for hydraulic ports without a Throttling direction b Free flow pipes If a return-flow throttling is required due to a negative load, it NOTE must be guaranteed that the max.
  • Page 6 1. Connect hydraulic lines to qualifying standards and pay at- tention to scrupulous cleanness (A = Extend, B = Retract)! NOTE More details • See ROEMHELD data sheets A 0.100, F 9.300, F 9.310 and F 9.360. Figure 6: Assembly / disassembly (example) Screwed Plug •...
  • Page 7: Start Up

    Operating Manual BA_B18805_EN 7.11 Assembly of the metallic wiper 7.9.3 Disassembly of the clamping arm - without pres- sure CAUTION Damage or functional failure of the piston rod guide Hard blows may impair the function of the product or lead to failure.
  • Page 8 Operating Manual BA_B18805_EN Function sequence 8.3.1 Sequence control by sequence valves Figure 9: Function sequence Figure 11: Hydraulic circuit diagram, control by sequence valves a Adjustment of the se- Valve position - clamping quence valves, d Supply port 0.9 x p max. p max.
  • Page 9 Operating Manual BA_B18805_EN 8.3.2 Sequence control by pressure switches Connection of the hydraulic equipment • Check tight seating (check tightening torque of the fixing screws, see chapter "Technical characteristics"). • Check tight seating of hydraulic connections (check tighten- ing torque of the hydraulic connections, see chapter "Tech- nical characteristics").
  • Page 10: Maintenance

    • Pay attention to the storage conditions (see chapter "Tech- CAUTION nical characteristics"). Maintenance and repair work • Only use original seals. All maintenance and repair works only to be effected by ROEMHELD service staff. 10 Trouble shooting Trouble Cause Remedy Cleaning Piston rod with...
  • Page 11 They are exclusively designed to be mounted at ROEMHELD When selecting the clamping arm, the corresponding operating products and for their control.
  • Page 12 40050 Figure 15: Signal course - clamping Note Further technical data with reference to the position monitoring are included in the ROEMHELD data sheet. 11.3.10.1 Technical characteristics for proximity switches Ambient temperature: -25 °C to +70 °C Rated operating distance Sn 0.8 mm...
  • Page 13 They are exclusively designed to be mounted at ROEMHELD products and for their control. In addition, applies the intended use of the products for which they have been designed.
  • Page 14: Technical Characteristics

    The position monitoring must be cleaned at regular intervals. NOTE Further information 11.4.7.2 Regular checks • For further technical data see ROEMHELD data sheet. • Check position monitoring if there are damages. • Check tight seating of the position monitoring. •...
  • Page 15: Storage

    Operating Manual BA_B18805_EN 13 Storage CAUTION Damage due to incorrect storage of components In case of improper storage, the seals can embrittle and resinifi- cation of the anti-corrosive oil or corrosion on/in the element can occur. • Storage in the packaging and moderate environmental con- ditions.
  • Page 16: Declaration Of Manufacture

    Römheldstraße 1-5 35321 Laubach, Germany Tel.: +49 (0) 64 05 / 89-0 Fax: +49 (0) 64 05 / 89-211 E-mail: info@roemheld.de www.roemheld.com Responsible person for the documentation: Dipl.-Ing. (FH) Jürgen Niesner, Tel.: +49(0)6405 89-0. Declaration of manufacture of the products...

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