Lennox K1ECON20C-3 Installation Instructions Manual
Lennox K1ECON20C-3 Installation Instructions Manual

Lennox K1ECON20C-3 Installation Instructions Manual

Economizer and outdoor air hood

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©2022
INSTALLATION INSTRUCTIONS FOR ECONOMIZER AND OUTDOOR AIR HOOD
Shipping and Packing List
Package 1 of 1 contains:
Damper Assembly
1- Economizer damper assembly
1 Economizer end plate (secured to packaging)
1- Bag assembly containing:
1-Economizer control (A6) and harness
1-Mixed air sensor (R1)
1-Mounting bracket for R1
1-Single sensible sensor (S175 in 13U48 kits; RT26
in 23G24 kits)
1-Mounting bracket for S175 (in 13U48 kit only)
1-Sensor RT26 (in 23G24 kits only)
1-Harness P104 to A7 (in 13U48 kit only)
1-Resistor assembly (in 13U48 kit only)
1-Harness J104 to A6 (in 23G24 kits only)
1-Harness J104 to RT26 (in 23G24 kits only)
1-Harness R1 (in 23G24 kits only)
1-Bag assembly containing:
#10-16 X 5/8 Self-drilling screws
#6-32 X 7/8 Thread forming screws
#6-32 X 1 Machine screws
#6-32 X 1/2 Thread forming screws
#10-16 X 5/8 Sheet metal screws
2 - D1 economizer section wiring diagrams
1 - Insertion wire tie
Hood Assembly
1- Hood top*
1- Hood top seal
2- Hood sides*
2- Top filter brackets*
1- Bottom filter bracket*
2- Side filter brackets*
3- Filters*
1- Hood top stiffener
1- Top seal stiffener
ECONOMIZERS
508266-01
8/2022
Supersedes 2/2022
USED WITH KG/KC/KH 156H-300S UNITS
Page 1
*When economizer is factory-installed, hood sides, side
filter brackets and filters are packaged separately and
shipped in the blower compartment. The top and bottom
filter brackets are secured to the hood top and the hood
top is shipped in place on the unit.
NOTE - Gravity exhaust dampers are required with
economizers and should be installed before the
economizer. Refer to installation instructions provided
with gravity exhaust dampers. If return air sensor(s) are
specified, install sensor(s) before gravity exhaust.
WARNING
Improper installation, adjustment, alteration, ser­
vice or maintenance can cause property damage,
personal injury or loss of life. Installation and ser­
vice must be performed by a licensed professional
HVAC installer or equivalent, service agency, or the
gas supplier
CAUTION
As with any mechanical equipment, contact with
sharp sheet metal edges can result in personal in­
jury. Take care while handling this equipment and
wear gloves and protective clothing.
Application
The economizer is used with KG/KC/KH 156H-300S
units
in
downflow
air
Economizer dampers will modulate to maintain 55_F
(13_C) supply air when outdoor air is suitable. The
mixed air temperature sensor (R1) is provided in this kit
and measures the supply air sensible temperature.
NOTE - On units equipped with an inverter (VFD) drive
indoor blower motor, refer to the unit installation
instructions for additional setup requirements.
Two types of economizers are available. See table 1.
TABLE 1
Print No.
.
Cat. No
604592-10
13U48
604592-15
23G24
ECONOMIZERS
discharge
applications.
Kit Description
Standard Economizer
High Performance Economizer

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  • Page 1 ©2022 ECONOMIZERS 508266-01 ECONOMIZERS 8/2022 Supersedes 2/2022 INSTALLATION INSTRUCTIONS FOR ECONOMIZER AND OUTDOOR AIR HOOD USED WITH KG/KC/KH 156H-300S UNITS *When economizer is factory-installed, hood sides, side Shipping and Packing List filter brackets and filters are packaged separately and Package 1 of 1 contains: shipped in the blower compartment.
  • Page 2: Table Of Contents

    High Performance Economizer - Installation Page 13 Table of Contents Dampers ......Page 13 Economizer Control (A6) .
  • Page 3: General

    Gravity Exhaust Damper General Gravity exhaust dampers allow exhaust air to be K1ECON20C-3 Standard Economizer discharged from the system when an economizer and/or power exhaust is operating. Exhaust dampers are The standard economizer is equipped with a W7212 required unless other provisions are made to exhaust economizer control module A6.
  • Page 4: Standard Economizer - Installation

    ECONOMIZER INSTALLATION ECONOMIZER ASSEMBLY ECONOMIZER END PLATE ECONOMIZER MOTOR JACK/PLUG P3 FIGURE 2 Standard Economizer - Installation NOTE - Refer to previous section when replacing a factory-installed economizer with shipping screws. ALIGN FLANGES DAMPERS FILTER SECTION 1- Disconnect all power to unit and open filter access panel. 2- Remove horizontal return air panel.
  • Page 5: Blower Section

    Standard Economizer - Installation BLOWER SECTION (continued) INSTALL ECONOMIZER CONTROL A6 SIDE PANEL ECONOMIZER OUTDOOR/ RETURN AIR ECONOMIZER DIVISION PANEL MOTOR J104 J105 R1 MIXED AIR SENSOR ECONOMIZER CONTROL FIGURE 4 FIGURE 5 INSTALL SINGLE SENSIBLE CONTROL (S175) S175 THERMOSTAT P104 PLUG MOUNTING...
  • Page 6: Standard Economizer - Electrical

    UNITS EQUIPPED WITH AN OPTIONAL VFD ONLY Standard Economizer - Electrical (continued) 1- Remove the jumper between P and P1 terminals on ECONOMIZER CONTROL (A6) HARNESS CONNECTIONS A6 economizer control. See figure 8. 4- Locate 15-pin J3 economizer jack harness hanging 2- Locate the wires marked P and P1 in the economizer on left side of compartment.
  • Page 7 Standard Economizer - Electrical (continued) WIRE CONNECTIONS - STANDARD ECONOMIZERS ECONOMIZER Field-Installed SINGLE SENSING CONTROL R1 MIXED AIR SENSOR (PROVIDED) A63 IAQ SENSOR (OPTION) S175 (PROVIDED) Discard J104 harness provided in optional OR A7 SENSOR A7 sensor kit. (OPTION) P104 J104 DIFFERENTIAL SENSING ECONOMIZER CONTROL...
  • Page 8: Standard Economizer - Settings

    For example: At setting A (table 2), free cooling will be Standard Economizer - Settings enabled when outdoor air enthalpy is lower than 73°F LEDs and 50% RH. If indoor air is too warm or humid, lower the A steady green Free Cool LED indicates that outdoor air setpoint to B.
  • Page 9: Demand Controlled Ventilation (Dcv)

    Standard Economizer - Settings Standard Economizer - Sequence of (continued) Operation DCV SET AND DCV MAX SETTINGS When the outdoor air is suitable, dampers will modulate The DCV SET potentiometer is factory-set at between minimum position and full open to maintain 55_F approximately 50% of the potentiometer range.
  • Page 10 Standard Economizer - Wiring Diagram TYPICAL ECONOMIZER WIRING DIAGRAM - KG, KC & KH UNITS A183 USED ON UNITS WITH VFD ONLY 18/09 REV 1 Page 10...
  • Page 11 ECONOMIZER INSTALLATION ECONOMIZER ASSEMBLY ECONOMIZER END PLATE ECONOMIZER BOTTOM OF MOTOR ECONOMIZER JACK/PLUG P3 ECONOMIZER SUPPORT BRACKET FIGURE 11 Page 11...
  • Page 12 NOTE - Damper minimum position can be set lower than Standard and High Performance Econo­ traditional minimum air requirements when an IAQ mizer Minimum Position sensor is specified. NOTE - 24 volts must be provided at unit TB1 terminals 4- High Performance Economizers - R and OC to enable economizer operation (allowing Navigate through the "BASIC SETTINGS"...
  • Page 13: High Performance Economizer - Installation

    CHART 1 CALCULATE MINIMUM FRESH AIR PERCENTAGE MIXED AND RETURN AIR TEMPERATURE OUTDOOR AIR TEMPERATURE NOTE - When enthalpy sensing is specified, A7 High Performance Economizer - enthalpy sensor is installed in the same location as Installation RT26. NOTE - Refer to the General section when replacing a factory-installed economizer with shipping screws.
  • Page 14 INSTALL ECONOMIZER CONTROL A6 R1 MIXED AIR SENSOR ECONOMIZER SIDE 2-PIN FACTORY- PANEL CONNECTOR INSTALLED HARNESS J104 R1 MIXED ECONOMIZER AIR SENSOR MOTOR OUTDOOR/ BRACKET RETURN AIR DIVISION PANEL FIGURE 13 ALIGN FLANGES ECONOMIZER CONTROL FILTER SECTION FIGURE 15 ECONOMIZER DIVISION PANEL SUPPORT...
  • Page 15: High Performance Economizer-Electrical

    INSTALL SINGLE SENSIBLE SENSOR (RT26) RT26 SINGLE SENSIBLE SENSOR J104 DIVISION PANEL FIGURE 16 1- Locate two wires labeled R1 in wire bundle in top of High Performance Economizer-Electrical blower section. Connect spade terminals on R1 harness to the wires from the bundle. Connect the R1 ECONOMIZER CONTROL (A6) HARNESS CONNECTIONS harness 2-pin connector to the R1 2-pin connector.
  • Page 16: Outdoor Air Sensor Connection (Rt26) Page 15 Co2 Sensor (A63) Connections

    High Performance Economizer - Electrical (continued) SINGLE AND DIFFERENTIAL SENSIBLE SENSING LOCATED IN ECONOMIZER Field-Installed R1 MIXED AIR Factory-Installed BLOWER CONTROL SENSOR SECTION (PROVIDED) RT26 OUTDOOR AIR SENSIBLE SENSOR P104 J104 (PROVIDED IN ECONOMIZER) AUX-AI S-COM A63-8 Blue A63 IAQ Vout FACTORY- S-24V...
  • Page 17: High Performance Economizer - Pol224.00

    ● 1: Status Display High Performance Economizer-A6 ● 2: Basic Settings Control ● 3: Advanced Settings USER INTERFACE ● 4: Alarms ● 5: Enter Configuration State and Reset See figure 18. ● 6: I/O Config. 1- One-line LCD. After a period of inactivity, the ●...
  • Page 18: Setup And Configuration - Factory

    Differential Sensing (Optional) ­ ALARM MONITORING The controller is equipped with a 24V output signal that Two sensors can be used to compare outdoor air to return can be configured for remote alarm monitoring. Field-wire air. When outdoor air is cooler than return air, outdoor air to provided blue wire marked "Aux2-O"...
  • Page 19: High Performance Economizer - Sequence Of Operation

    NOTE – When there is a Y1 cooling demand, the High Performance Economizer - economizer controller (A6) will display the mixed air Sequence of Operation temperature (R1). When there is a Y2 cooling demand Refer to tables 1, 2, 3 or 4. and compressors are operating, the economizer controller (A6) will display the outdoor air temperature When the outdoor air is suitable and a thermostat demand...
  • Page 20 TABLE 3 ECONOMIZER OPERATION - NO DCV (CO SENSOR, 2-SPEED SUPPLY FAN) Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á...
  • Page 21: High Performance Economizer - Wiring Diagram

    High Performance Economizer - Wiring Diagram TYPICAL ECONOMIZER WIRING DIAGRAM - KG, KC & KH UNITS (POL224) AUX2- AUX2- AUX1- AUX1- RT26 AUX- RT27 S-COM S-24V 0-10 24VAC ACT- BLACK COMMON 2-10 GRAY ACT2-10 ACT- PINK ACT-FB ACT- COMPONENT CONTROL - ECONOMIZER SENSOR - OUTDOOR ENTHALPY  OUTDOOR AIR TEMP SENSOR RT26 OR OUTDOOR AIR SENSOR - INDOOR ENTHALPY...
  • Page 22: Outdoor Air Hood

    REMOVE FIVE UNIT TOP SCREWS ON TOP PANEL PANEL FLANGE HOOD TOP SEAL END SCREWS ALIGN HOOD TOP WITH HOOD TOP SEAL AT THIS END SECURE TOP SEAL STIFFENER HERE REMOVE THREE HOOD TOP SEAL DIVISION MULLION END SCREWS PANEL SCREWS OUTDOOR COIL...
  • Page 23 8- Install L-shaped left side filter bracket to left hood 15- Secure bottom filter bracket to right hood side in the side. See figure 22. same manner. See figures 21 and 24. 9- Secure left hood side to the hood top. See figure 23. 16- Secure the right hood side to the unit as shown in Secure the left hood side to the unit using three figure 24.
  • Page 24 HOOD LEFT SIDE VIEW HOOD RIGHT SIDE VIEW CORNER HOOD OF UNIT TOP SEAL HOOD SEAL WITH TOP SEAL CAULK SEAL WITH CAULK HOOD HOOD RIGHT HOOD SIDE LEFT HOOD SIDE HOLES FOR BOTTOM FILTER BRACKET HOLES FOR BOTTOM FILTER BRACKET LEFT MULLION...

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