Kemper FK-5 PRO Operating Instructions Manual

Break tank station

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Operating instructions
FK-5 PRO Break Tank Station
Fig. 369 34 | 369 35
!
D R I V I N G P R O G R E S S

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  • Page 1 Operating instructions FK-5 PRO Break Tank Station Fig. 369 34 | 369 35 D R I V I N G P R O G R E S S...
  • Page 2: Table Of Contents

    One way to increase the volume flow of the FK-5 PRO break tank Battery change | 7.0 station is to have it installed in parallel. A combination of two systems and a combination of three systems can be realised in this way.
  • Page 3 Note! Only remove the USB stick once data transmission is comple- Machinery Regulation: te, or the controller may be damaged during a firmware update. (EU) 2023/1230 Important notes for the device operating organisation © www.kemper-group.com – 05.2025 / K410036930005-00 – 3 /60...
  • Page 4 The programmed flushing Processes are still carried out. Automatic mode Automatic Plant off Bypasses the “Time mode” weekly program. Time limit Switches temporarily to automatic mode until the preset time has elapsed. Back Start screen Active area 4 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 5: Introduction

    00:00 - 00:00 Tuesday 00:00 - 00:00 Wednesday 00:00 - 00:00 down Thursday 00:00 - 00:00 Friday 00:00 - 00:00 left Saturday 00:00 - 00:00 Sunday 00:00 - 00:00 right Confirm entry © www.kemper-group.com – 05.2025 / K410036930005-00 – 5 /60...
  • Page 6: Main Menu

    FK-5 Pro Main menu 1. System settings 2. Pump 3. Notifications 4. Empty tank 5. Inlet control 6. BMS link 6 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 7: Language

    Zeitumstellung Auto Time change Auto Zulauf-Set Plus Inlet 2 Set-Behälterreinigung Container cleaning set Überlaufüberwachung Overflow monitoring Tastenquittierung Key press signal Fehlersignal Error signal Akkuwechsel Battery change Werksmenü Factory menu Werkseinstellungen Factory settings © www.kemper-group.com – 05.2025 / K410036930005-00 – 7 /60...
  • Page 8: Pump

    Betriebszeiten Main menu 1. System settings 2. Pump 3. Notifications 4. Empty tank 5. Inlet control 6. BMS link 1.2.1 Preset ex factory. Pump 1. System pressure 3.5 bar 8 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 9: System Pressure

    1.2.2 +10 m = +1 bar 44 m 4.7 bar 20 m 2.3 bar 0.3 bar System pressure Min: 1.8 -Ist: 3.5 bar - Max: 4.7 bar © www.kemper-group.com – 05.2025 / K410036930005-00 – 9 /60...
  • Page 10 1.2.3 Pumpe 1. System pressure 3.5 bar Main menu 1. System settings 2. Pump 3. Notifications 4. Empty tank 5. Inlet control 6. BMS link 10 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 11 1.3.1 Fehlercode [0001] - [0025]. Notifications 25.04.2025 12:16:45 [0019] Error temperature measurement out of range 14.05.2025 14:05:15 [0006] Battery low © www.kemper-group.com – 05.2025 / K410036930005-00 – 11 /60...
  • Page 12: Messages

    1.4.1 Stop Main menu 1. System settings Empty tank 2. Pump 3. Messages 4. Empty tank 5. Inlet control 6. BMS link Inlets closed Solenoid valve On / Off Pump controller 12 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 13 1.4.2 Fig. 369 02 KEMPER © www.kemper-group.com – 05.2025 / K410036930005-00 – 13 /60...
  • Page 14 1.4.2 Auto Start 14 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 15 1.4.3 Auto 5 cm 1.4.4 G 3 / 4 " © www.kemper-group.com – 05.2025 / K410036930005-00 – 15 /60...
  • Page 16: Inlet Control

    Inlet 1” or “Inlet 2” sets the supply to exclusively through the respec- tive inlet. If the particular inlet quantity is insufficient, a warning message appears and the tapping Automatic Synchronous point outlet supply is switched off. 16 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 17: Bms Link

    1. System settings 2. Pump 3. Notifications 4. Empty tank 5. Inlet control 6. BMS link 1.6.1 BMS link 1. Address 2. Baud rate 9600 3. Parity None 4. Stop bits © www.kemper-group.com – 05.2025 / K410036930005-00 – 17 /60...
  • Page 18 1.6.2 Address Min: 1 -Ist: 1 - Max: 255 1.6.3 BMS link 1. Address 2. Baud rate 9600 3. Parity None 4. Stop bits 18 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 19 1.6.4 Baud rate 4800 9600 19200 38400 115200 1.6.5 BMS link 1. Address 2. Baud rate 9600 3. Parity None 4. Stop bits © www.kemper-group.com – 05.2025 / K410036930005-00 – 19 /60...
  • Page 20 1.6.6 Parity None Even 1.6.7 BMS link 1. Adress 2. Baud rate 9600 3. Parity None 4. Stop bits 20 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 21 1.6.8 Stop bits Min: 1 -Ist: 1 - Max: 2 Main menu 1. System settings 2. Pump 3. Notifications 4. Empty tank 5. Inlet control 6. BMS link © www.kemper-group.com – 05.2025 / K410036930005-00 – 21 /60...
  • Page 22: Operating Modes

    FK-5 Pro Operating modes Time Mode Standby Automatic Plant off 22 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 23: Time Mode

    Time Mode Time mode onEin Settings 2.1.2 Operating times Start Stop Monday 00:00 - 00:00 00:00 - 00:00 00:00 - 00:00 Tuesday 00:00 - 00:00 00:00 - 00:00 00:00 - 00:00 © www.kemper-group.com – 05.2025 / K410036930005-00 – 23 /60...
  • Page 24 00:00 - 00:00 00:00 - 00:00 2.1.4 Operating times Start Stop Monday 00:00 - 00:00 00:00 - 00:00 00:00 - 00:00 Tuesday 00:00 - 00:00 00:00 - 00:00 00:00 - 00:00 24 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 25 2.1.5 Operating times 2.1.6 Operating times Start Stop Monday 00:00 - 00:00 00:00 - 00:00 00:00 - 00:00 Tuesday 00:00 - 00:00 00:00 - 00:00 00:00 - 00:00 © www.kemper-group.com – 05.2025 / K410036930005-00 – 25 /60...
  • Page 26: Start Time

    2.1.7 Start time 08:35 2.1.8 Operating times Start Stop Monday 00:00 - 00:00 00:00 - 00:00 00:00 - 00:00 Tuesday 00:00 - 00:00 00:00 - 00:00 00:00 - 00:00 26 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 27 2.1.10 2. 1 .2 2. 1 .10 Operating times Start Stop Monday 00:00 - 00:00 00:00 - 00:00 00:00 - 00:00 Tuesday 00:00 - 00:00 00:00 - 00:00 00:00 - 00:00 © www.kemper-group.com – 05.2025 / K410036930005-00 – 27 /60...
  • Page 28: Automatic Program

    2.2.1 FK-5 Pro 2.2.2 Operating modes Time Mode Standby Automatic Plant off 28 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 29: Hygiene

    FK-5 Pro Hygiene The drain pipe on the overflow must be closed! © www.kemper-group.com – 05.2025 / K410036930005-00 – 29 /60...
  • Page 30: Flush Inlet Pipe

    Hygiene Flush inlet pipe Clean tank Only if “Tank Cleaning Unit” is active. 3.2.1 Flush inlet pipe Inlet 1 Inlet 2 *) Only if “Water supply set” is active. 30 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 31 Flush manually 3.2.3 Automatic flushing inlet 1 Monday 00:00 0 min 00:00 0 min 00:00 0 min Tuesday 00:00 0 min 00:00 0 min 00:00 0 min Wednesday 00:00 0 min © www.kemper-group.com – 05.2025 / K410036930005-00 – 31 /60...
  • Page 32 0 min 3.2.5 Automatic flushing inlet 1 Monday 00:00 0 min 00:00 0 min 00:00 0 min Tuesday 00:00 0 min 00:00 0 min 00:00 0 min Wednesday 00:00 0 min 32 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 33 Automatic flushing inlet 1 3.2.7 Automatic flushing inlet 1 Monday 00:00 0 min 00:00 0 min 00:00 0 min Tuesday 00:00 0 min 00:00 0 min 00:00 0 min Wednesday 00:00 0 min © www.kemper-group.com – 05.2025 / K410036930005-00 – 33 /60...
  • Page 34 Start time 15:40 3.2.9 Automatic flushing inlet 1 Monday 00:00 0 min 00:00 0 min 00:00 0 min Tuesday 15:40 0 min 00:00 0 min 00:00 0 min Wednesday 00:00 0 min 34 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 35 3.2.11 Automatic flushing inlet 1 Monday 00:00 0 min 00:00 0 min 00:00 0 min Tuesday 15:40 5 min 00:00 0 min 00:00 0 min Wednesday 00:00 0 min 3.2.3 3.2.11 © www.kemper-group.com – 05.2025 / K410036930005-00 – 35 /60...
  • Page 36: Clean Tank

    Carry out tank cleaning? Exposure time 1h Have the cleaning agent ready. 1. Set the exposure time 2. Start cleaning Cleaning agent must comply with DVGW W 291 / W 319. No foaming! 36 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 37: Exposure Time

    Min: 0 - Ist: 1 h - Max 10 Adjust expose time depending on cleaning agent. 3.3.3 Tank cleaning Carry out tank cleaning? Exposure time 1h Have the cleaning agent ready. 1. Set the exposure time 2. Start cleaning © www.kemper-group.com – 05.2025 / K410036930005-00 – 37 /60...
  • Page 38 3.3.4 Tank cleaning Select inlet for tank cleaning Inlet 1 Inlet 2 Only if “Water supply set” for FK-5 PRO is active. 38 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 39 3.3.5 Tank cleaning Please remove the cover. Hygiene Tank cleaning Cancel cleaning? Flush inlet pipe Clean tank © www.kemper-group.com – 05.2025 / K410036930005-00 – 39 /60...
  • Page 40 3.3.6 Tank cleaning Please add cleaning product. 3.3.7 Tank cleaning Exposure time active Time expired in: 00:59:59 The device is blocked for the duration of the application time. 40 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 41 Flush out the cleaning agent using the pressure pipe. 3.3.8 Tank cleaning Unable to end the flushing process successfully! Ensure that the cleaning product is safely and reliably removed from the tank. +49 2761 891-800 ServiceGT@kemper-group.com © www.kemper-group.com – 05.2025 / K410036930005-00 – 41 /60...
  • Page 42: Verbrauchsdaten Abrufen

    FK-5 Pro Dosering The current operating data is shown as a graph. 42 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 43: Usb Menu

    > 2 MB | FAT 32 formatting USB-Menu 1. Save fault log 2. Save short-term log 3. Firmware update Press OK to save the log on the USB stick. © www.kemper-group.com – 05.2025 / K410036930005-00 – 43 /60...
  • Page 44 5.1.1 Save Logbook Log data successfully saved! 5.1.2 44 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 45: Install Updates

    You can find updates at www.kemper-group.com under Building Technology in the area Service> Downloads and ePaper Portal. > 2 MB | FAT 32 formatting © www.kemper-group.com – 05.2025 / K410036930005-00 – 45 /60...
  • Page 46 USB-Menu Update in progress! Mark used blocks... 1. Save fault log Erase used blocks... 2. Save short-term log Write Flash... 3. Firmware update Update complete! Please remove the USB Stick! 46 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 47 Battery change required. Battery low. Follow operating instructions. © www.kemper-group.com – 05.2025 / K410036930005-00 – 47 /60...
  • Page 48 48 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 49 Before you touch the circuit board, make sure that you are not conducting an electrostatic charge! Unprotected 18650 battery, at least 1800mAh | 3,6V Only use high-quality batteries from brand manufacturers. KEMPER part no.: 3692300100 © www.kemper-group.com – 05.2025 / K410036930005-00 – 49 /60...
  • Page 50 Click 50 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 51 © www.kemper-group.com – 05.2025 / K410036930005-00 – 51 /60...
  • Page 52 52 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 53 7.10 FK-5 Pro 7.11 Main menu 1. System settings 2. Pump 3. Notifications 4. Empty tank 5. Inlet control 6. BMS link © www.kemper-group.com – 05.2025 / K410036930005-00 – 53 /60...
  • Page 54: Battery Change

    10. Battery change 11. Factory menu 12. Factory settings 7.13 Battery change Please confirm change of battery. Note! Wait 10 hours after changing the battery and then confirm change of battery. 54 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 55 © www.kemper-group.com – 05.2025 / K410036930005-00 – 55 /60...
  • Page 56 6. If the level sensor is clogged, remove the level isensor and clean if necessary. 7. The level sensor is not clogged or faulty. 56 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 57 1. Dem Akku Zeit geben um aufgeladen zu werden. power to close the servo drives. 2. Akku austauschen. 1. Frequent closing of the servo drives due to power cuts without sufficient battery charging time. 2. Battery faulty. © www.kemper-group.com – 05.2025 / K410036930005-00 – 57 /60...
  • Page 58 58 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...
  • Page 59 © www.kemper-group.com – 05.2025 / K410036930005-00 – 59 /60...
  • Page 60 Gebr. Kemper GmbH + Co. KG Service-Hotline +49 2761 891-800 Harkortstraße 5 www.kemper-group.com D R I V I N G P R O G R E S S D-57462 Olpe anwendungstechnik@kemper-group.com 60 /60 – K410036930005-00 / 05.2025 – © www.kemper-group.com...

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