ORTNER ABS Assembly Instructions Manual

Combustion control

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ABS
ABS
Assembly Instructions
Assembly Instructions
3 DIFFERENT VARIANTS
SCOPE OF DELIVERY
EXAMPLES & CONNECTION DIAGRAMS
ORTNER Combustion Control
V2.2

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Summary of Contents for ORTNER ABS

  • Page 1 ORTNER Combustion Control Assembly Instructions Assembly Instructions V2.2 3 DIFFERENT VARIANTS SCOPE OF DELIVERY EXAMPLES & CONNECTION DIAGRAMS...
  • Page 2 Page 2...
  • Page 3: Table Of Contents

    Online visualization of the combustion phases �������������������������������������������������������������������� 10 Visualization of the combustion phases with LED ���������������������������������������������������������������� 10 Scope of delivery with ABS package with LED and WLAN ��������������������������������������������������� 11 Initial start-up ������������������������������������������������������������������������������������������������������������������� 11 Installation example with masonry heaters �������������������������������������������������������������������������� 12 Installation example with storage tunnel �����������������������������������������������������������������������������...
  • Page 4: General

    General • Because all components are subject to an inspection and maintenance obligation, make sure to install all components in a well accessible and replaceable manner� • Thermocouple 1 must be installed in the high temperature zone (heating gas flow centre, burn-out, combustion chamber)�...
  • Page 5: Control Components Of All Abs Variants

    Control components of all ABS variants Description, see page 4 1&2 9&10 Page 5...
  • Page 6: Led Variant

    Variant 1: For the installation of the LED cable you can use an electric tube Ø 20 mm� The ORTNER INSIDE flame logo can then be inserted into the tube� This allows the LED cable to be pulled in easily�...
  • Page 7: Scope Of Delivery Of The Abs Package Led

    Caution! Failure to comply with the instructions will cause irreparable damage to the control components. This will void the warranty. Scope of delivery of the ABS package LED • Power supply 230 V • Control unit 24 V • LED cable: 2 metres LED - 4-colour with insertion socket ø 6�5 mm and flame logo ø...
  • Page 8: Installation Example With Masonry Heaters

    LED variant Installation example with masonry heaters Position of thermocouple 1 (High temperature zone) Connector no� 9, no� 10 Position of the door contact or door sensor 1 already installed (earthing switch) Connector no� 6, no� 8 Installation example with storage tunnel Position of thermocouple 1 (High temperature zone) Connector no�...
  • Page 9: Connection Diagrams With Masonry Heater

    Connection diagrams with masonry heater + 24 V - ORTNER GmbH Hürmer Straße 36 A-3382 Loosdorf www.ortner-cc.at Seriennummer: Typenbezeichnung: ORTNER Abbrandsteuerung (ABS) Bemessungsspannung : 24VDC +/-1% I Pmax 5W Schutzart: IP20 230 V Door contact 1 Combustion air register Thermocouple 1...
  • Page 10: Wlan Variant

    The current state of the combustion phase can be transmitted directly to the mobile device via WLAN. This type of the ABS offers the easiest control during the combustion time� Online visualization of the combustion phases The following information can be read off with this: •...
  • Page 11: Scope Of Delivery With Abs Package With Led And Wlan

    Scope of delivery with ABS package with LED and WLAN • Power supply 230 V • Control unit 24 V • LED cable: 2 metres LED - 4-colour with insertion socket ø 6�5 mm and flame logo ø 15 mm Caution! For safety reasons, the LED cable must be installed in a well visible manner�...
  • Page 12: Installation Example With Masonry Heaters

    WLAN variant Installation example with masonry heaters Position of thermocouple 2 (Control temperature optional) Connector no� 11, no� 12 Position of thermocouple 1 (operative) (High temperature zone) Connector no� 9, no� 10 Position of door contact 1 already installed (earthing switch or sensor) Connector no�...
  • Page 13: Connection Diagrams With Masonry Heater

    Connection diagrams with masonry heater + 24 V - ORTNER GmbH Hürmer Straße 36 A-3382 Loosdorf www.ortner-cc.at Seriennummer: Typenbezeichnung: ORTNER Abbrandsteuerung (ABS) Bemessungsspannung : 24VDC +/-1% I Pmax 5W Schutzart: IP20 230 V Door contact 1 Combustion air register Thermocouple 1...
  • Page 14: Display - Variant

    • Please ensure that the flush-mounted socket is installed flush with the plaster surface • Power supply 230 V • Control unit 24 V • Door contact switch 5 metres cable or door sensor, resistant up to 200 °C • Thermocouple 4 metres (high temperature cable up to 450 °C) Beispiel Display-Variant SCHWARZ ORTNER ABS Page 14...
  • Page 15: Scope Of Delivery Of The Abs Package

    Scope of delivery of the ABS package Display - white or black • Power supply 230 V • Control unit 24 V • Display with matching flush-mounted socket, glass with retaining frame • Thermocouple 4 metres of cable, resistant up to 450 °C •...
  • Page 16: Installation Example With Masonry Heaters

    Display – Variant Installation example with masonry heaters Position of thermocouple 2 (Control temperature optional) Connector no� 11, no� 12 Position of thermocouple 1 (operative) (High temperature zone) Connector no� 9, no� 10 Position of door contact 1 already installed (earthing switch or sensor) Connector no�...
  • Page 17: Connection Diagrams With Masonry Heater

    Connection diagrams with masonry heater od� + 24 V - ORTNER GmbH Hürmer Straße 36 A-3382 Loosdorf www.ortner-cc.at Seriennummer: Typenbezeichnung: ORTNER Abbrandsteuerung (ABS) Bemessungsspannung : 24VDC +/-1% I Pmax 5W Schutzart: IP20 230 V Door contact 1 Combustion air register Thermocouple 1 Thermocouple 2...
  • Page 18: Installation Diagram

    Display – Variant Installation diagram Flush-mounted socket (b144 x h70 x t43 mm) Brickwork Display with installation frame Screws Glass with retaining frame Page 18...
  • Page 19 Display – Variant Installation diagram, Querschnitt Glass with retaining frame Flush-mounted socket (b144 x h70 x t43 mm) Display with installation frame Brickwork Page 19...
  • Page 20 Page 20...
  • Page 21: Connection Diagram With Storage Tunnel

    + 24 V - ORTNER GmbH Hürmer Straße 36 A-3382 Loosdorf www.ortner-cc.at Seriennummer: Typenbezeichnung: ORTNER Abbrandsteuerung (ABS) Bemessungsspannung : 24VDC +/-1% I Pmax 5W Schutzart: IP20 230 V Door contact 1 Thermocouple 1 Thermocouple 2 Combustion air register...
  • Page 22: Optimized Control Cabinet

    Optimized control cabinet This will simplify the installation The control cabinet acts as the optimal support for the installation of the ORTNER ABS. Due to the large number of notches, which can be easily removed, the ORTNER control cabinet is optimally suited for connections from all directions�...
  • Page 23: Warranty

    Concept, text & layout: ORTNER GmbH Picture credits: title page, Page 2, 6 &10: Andreas Zapfe, Page 5-6, 8-10, 12-14 & 16-22: ORTNER GmbH Changes and misprints reserved. No responsibility is accepted for the correctness of this information. The simultaneous use of the male and female form is avoided in order to ensure increased readability.
  • Page 24 ORTNER GmbH Hürmer Straße 36 A-3382 Loosdorf/Melk T +43 (0) 2754 2707 F +43 (0) 2754 2708 technik@ortner-cc.at www.ortner-cc.at...

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