Empire VFD10CC30BP Installation Instructions And Owner's Manual

Cast iron unvented room heater

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EMPIRE VFD10CC30BP

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VFD10CC30BP

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Page 1 This Owner's Manual is provided and hosted by Appliance Factory Parts. EMPIRE VFD10CC30BP Owner's Manual Shop genuine replacement parts for EMPIRE VFD10CC30BP Find Your EMPIRE Wood or Gas Stove Parts - Select From 30 Models -------- Manual continues below --------...
Page 2 INSTALLATION INSTRUCTIONS AND OWNER'S MANUAL CAST IRON UNVENTED ROOM hEATER MODELS: SMALL MEDIUM GAS-FIRED VFD(10,20)CC(30,70) VFD30CC(30,70) (B,F,M)(N,P)-1 (B,F,M,S,W)(N,P)-1 WARNING If not installed, operated and maintained in accordance with the manufacturer's instructions, this product could expose you to substances in fuel or from fuel combustion which can cause death or serious illness.
Page 3: Table Of Contents
TABLE OF CONTENTS section Page iMPoRtant saFetY inFoRMation ....................3 saFetY inFoRMation FoR UseRs oF PRoPane gas..............4 intRoDUction ............................5 sPeciFications ............................ 6 WateR VaPoR: a BY-PRoDUct oF UnVenteD RooM HeateRs ..........6-7 gas sUPPLY ............................8 cLeaRances ............................9 Log iDentiFication ..........................
Page 4: Important Safety Information
IMPORTANT SAFETY INFORMATION ThIS IS A hEATING APPLIANCE Do not oPeRate tHis aPPLiance WitHoUt FRont PaneL instaLLeD. DANGER: indicates a hazardous situation which, if not avoided, will • WARnInG! This fireplace needs fresh air for ventilation to result in death or serious injury. run properly.
Page 5: Safety Information For Users Of Propane Gas
SAFETY INFORMATION FOR USERS OF PROPANE GAS Propane is a flammable gas which can cause fires and explo- members of your household. Someday when there may not sions. In its natural state, propane is odorless and colorless. be a minute to lose, everyone's safety will depend on knowing You may not know all the following safety precautions which exactly what to do.
Page 6: Introduction
This product is design certified in accordance with A merican National • Installation of any damaged fireplace. Standards Institute Z21.11.2 by Underwriters Laboratories (UL) as • Modification of the fireplace. an Unvented Room Heater and should be installed according to these instructions. • Installation other than as instructed by Empire Comfort systems inc. *Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer. • Improper positioning of the logs. Well head Gas Installations • Installation and/or use of any component part not manufactured some natural gas utilities use “well head” gas. this may affect or approved by manufacturer.
Page 7: Specifications
SPECIFICATIONS Model VFD10CC Accessories input BtU/HR (KW/H) Maximum 10,000 FRBc Battery operated Remote control input BtU/HR (KW/H) Minimum 10,000 FRBtc Battery operated Remote control w/thermostat Height 24 1/8" (612.8 mm) FRBtP 7-Day Programmable Remote Width 21 1/2" (546.1 mm) FRec electric Remote control Depth 15 3/8"...
Page 8: Provisions For Adequate Combustion & Ventilation Air
PROVISIONS FOR ADEqUATE COMBUSTION & VENTILATION AIR This heater shall not be installed in a confined space or unusually WARNING tight construction unless provisions are provided for adequate combustion and ventilation air. If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building A confined space is an area with volume less than 50 cubic feet per is of unusually tight construction, provide adequate com- 1,000 Btuh of the combined input rates of all appliances drawing...
Page 9: Gas Supply
GAS SUPPLY Check all local codes for requirements, especially for the size and type of gas supply line required. Recommended Gas Pipe Diameter Schedule 40 Pipe Tubing, Type L Pipe Inside Diameter Outside Diameter Length Natural Propane Natural Propane 0-10 feet 1/2” 3/8” 1/2” 3/8” 0-3 meters 12.7 mm 9.5 mm 12.7 mm 9.5 mm 10-40 feet 1/2”...
Page 10: Clearances
CLEARANCES Clearances When facing the front of the appliance the following minimum clearances to combustible construction must be maintained. top of appliance (ceiling) 36 inches Rear Wall 2 inches side Wall 6 inches Heater corners (45° angle) to Wall 4 inches Floor 0 inches Provide adequate clearances around air openings. Adequate accessibility clearances for purposes of servicing and proper operation must be provided.
Page 11: Log Identification
Part number Front View Top View Description VFD(10,20)CC VFD30CC Log a 29553 29546 Log B 29554 29547 Log c 29555 29548 Log D 29556 29549 Log e 29558 29551 Log F 29557 29550 NOTE: Middle top Log (F) is available as an optional log for the VFD10CC logsets. For more information, contact your Empire Dealer. Page 10 31208-17-0120...
Page 12: Log Placement
LOG PLACEMENT CAUTION Do not change the angle of the two Log Locating Tabs on the rear log shelf or the two Log Locating Tabs on the burn- er base. Doing so will cause misalignment of logs. WARNING Failure to position the parts in accordance with this diagram or failure to use only parts specifically approved with this heater may result in property damage or personal injury.
Page 13 LOG PLACEMENT 1. Place Log A onto the two Log Locating Tabs on the rear log shelf as shown below. TOP VIEW FRONT VIEW Page 12 31208-17-0120...
Page 14 LOG PLACEMENT 2. Place Log B behind the two Log Locating Tabs on the burner base as shown below. TOP VIEW FRONT VIEW 31208-17-0120 Page 13...
Page 15 LOG PLACEMENT 3. Place Log C onto the two Log Locating Extensions on the burner body as shown below. TOP VIEW FRONT VIEW Page 14 31208-17-0120...
Page 16 LOG PLACEMENT 4. Place Log D onto the left pin on Log A. the end of Log D will rest on Log C as shown below. TOP VIEW FRONT VIEW 31208-17-0120 Page 15...
Page 17 LOG PLACEMENT 5. Place Log E on the right pin on Log A. the end of Log E will rest in the right flat area on Log C as shown below. TOP VIEW FRONT VIEW Page 16 31208-17-0120...
Page 18: Top View
LOG PLACEMENT 6. this step is optional for 10,000 BtU units. Place Log F next to the right nub on Log B and the left flat area on Log C. See image below. TOP VIEW FRONT VIEW 31208-17-0120 Page 17...
Page 19 LOG PLACEMENT 7. Log assembly is completed. TOP VIEW FRONT VIEW Page 18 31208-17-0120...
Page 20: Placement Of Glowing Embers (Rock Wool)
PLACEMEnT oF GLoWInG EMBERS (RoCK WooL) Provided with the log set is a small bag of glowing embers (rock Replacement of loose material (glowing embers) must be purchased wool) to be placed between logs on the flat metal surface of the from empire comfort systems, inc. application of excess loose burner. material (glowing embers) may adversely affect performance of the heater. Placement of the embers (rock wool) is very individual and light coverage of the areas indicated will provide your best effects. We...
Page 21: Operating Guidelines
OPERATING GUIDELINES Standing Pilot Operation Before operating this heater, please review the safety warnings 1. Follow the saFetY and LigHting instRUctions for standing pages at the beginning of this manual and those precautions and pilot controls found in this manual and on labels found attached warnings listed below. to the appliance. 1. Know what type of ignition system this model has (standing pilot) and follow the applicable SAFETY and LIGHTING CAUTION instructions.
Page 22: Millivolt Lighting Instructions
MILLIVOLT LIGhTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGhTING WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. C.
Page 23: 10,000 Btu Millivolt Lighting Instructions
10,000 BTU MILLIVOLT LIGhTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGhTING WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. C.
Page 24: Pilot Flame Characteristics
PILOT FLAME ChARACTERISTICS Figures 10 and 12 show a correct pilot flame pattern. The correct INTERMITTANT PILOT flame will be blue and will extend beyond the thermocouple and thermopile. The flame will surround the thermocouple and ther- Correct Pilot Flame Pattern mopile just below the tip. A slight yellow flame may occur where the pilot flame and main burner flame meet. Figures 11 and 13 show an incorrect pilot flame pattern. The incorrect pilot flame is not touching the thermocouple or thermopile. this will cause the thermocouple or thermopile to cool. When the thermocouple cools, the heater will shut down.
Page 25 PILOT FLAME ChARACTERISTICS Cleaning and Pilot Maintenance Oxygen Depletion Sensor Pilot When the pilot has a large yellow tip flame, clean the Oxygen Depletion sensor as follows: 1. Clean the ODS pilot by loosening nut B from the pilot tubing. When this procedure is required, grasp nut A with an open end wrench. 2. Blow air pressure through the holes indicated by the arrows. This will blow out foreign materials such as dust, lint and spider webs. Tighten nut B also by grasping nut A. Millivolt Pilot Figure 14 Intermittant Pilot Figure 15 WARNING never use needles, wires, or similar cylindrical objects to...
Page 26: Millivolt Wiring
MILLIVOLT WIRING ON/OFF/REMOTE Switch Wiring of on/oFF/REMoTE Switch with 750 Millivolt Wall This product is equipped with an ON/OFF/ReMote switch which Thermostat Accessory and Another Accessory is located on the wire channel. a wire harness is attached to the Connect the green and red, stripped and bare, wires on the ON/OFF/ ON/OFF/REMOTE switch. The red, black and green (wires) female ReMote switch wire harness to the 750 millivolt wall thermostat push-ons attach to the on/oFF/ReMote switch.
Page 27 MILLIVOLT WIRING (CONT'D) Wiring Diagram Figure 17 Page 26 31208-17-0120...
Page 28: Millivolt Troubleshooting
MILLIVOLT TROUBLEShOOTING sYMPtoMs - PossiBLe caUses anD coRRections iMPoRtant: Operating heater where impurities in air exist may create odors. Cleaning supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors. Place jumper wires across terminal at switch - if burner 1. When ignitor button is pressed, there is no spark at oDS/ comes on, replace defective switch. if oK, place jumper pilot.
Page 29 MILLIVOLT TROUBLEShOOTING (CONT'D) 9. Slight smoke or odor during initial operation. 12. heater produces unwanted odor. a. Residues from manufacturing processes and logs curing - a. Heater burning vapors from paint, hair spray, glues, cleaners, Problem will stop after a few hours of operation. chemicals, new carpet, etc. - open window to ventilate 10. Heater produces a whistling noise when main burner is room.
Page 30: Ip Operating Instructions
IP OPERATING INSTRUCTIONS 5.25 VDC ELECTRONIC CONTROL VALVE Follow the saFetY and LigHting instRUctions for in- termittent Pilot controls found in this manual, and on labels The electronic control valve system includes the ability to switch found in the control compartment located in the lower cavity the pilot from a standing pilot mode to an intermittent pilot mode. of the appliance.
Page 31: Ip Wiring
IP WIRING If any of the original wire as supplied with this unit must be replaced, it must be replaced with equivalent gauge and temperature rated wire. This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes. This appliance is not convertible for use with other gases. CAUTION Do not operate the appliance with panel(s) removed, cracked or broken. Replacement of the panel(s) should be done by a licensed or qualified service person. WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life.
Page 32: Ip Lighting Instructions
IP LIGhTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGhTING WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. When C. Use only your hand to push in or turn the gas control knob. lighting the pilot, follow these instructions exactly. Never use tools. If the knob will not push in or turn by hand, don't try to repair it; call a qualified service technician. Force B.
Page 33: Ip Troubleshooting
IP TROUBLEShOOTING Brief Description of the Components The gas valve is equipped with a manual HI/LO knob to allow for manual modulation of the gas outlet pressure. the manual Hi/Lo knob can be replaced by an Empire Comfort Systems Variable Remote Kit. WARNING This appliance is equipped for natural or Propane Gas.
Page 34 IP TROUBLEShOOTING (CONT'D) 31208-17-0120 Page 33...
Page 35 IP TROUBLEShOOTING (CONT'D) Page 34 31208-17-0120...
Page 36: Main Burner Flame Characteristics
MAIN BURNER FLAME ChARACTERISTICS Cleaning and Maintenance / Main Burner Figure 19 shows a correct main burner flame pattern. Figure 20 shows an incorrect main burner flame pattern. WARNING If main burner flame pattern is incorrect, as shown in Figure 22: Turn off heater and let cool before cleaning. • See Troubleshooting, pages 20 and 21 for millivolt models and After use, cleaning of the main burner may be required for the proper pages 25 - 27 for iP models. flame. The main burner may be cleaned by applying air pressure to the ports on the main burner. Cleaning the Log Set and Firebox CAUTION Do not handle these logs with your bare hands.
Page 37: Maintenance
MAINTENANCE IMPORTANT: Turn off gas before servicing appliance. It is recommended that a qualified service technician perform these check-ups at the beginning of each heating season. • Clean Burner and Control Compartment Keep the control compartment, logs and burner area surrounding the logs clean by vacuuming or brushing at least twice a year. Cleaning Procedure 1. turn off pilot light at gas valve. 2. Remove screen front. (two 10 x 1/2" screws) 3. Vacuum burner compartment especially around orifice/primary air openings.
Page 38: Parts List - Vfd10Cc(30,70)
PARTS LIST - VFD10CC(30,70) PLEASE NOTE: When ordering parts, it is very important that part number and description of part coincide. INDEX PART INDEX PART DESCRIPTION DESCRIPTION VFD10CC30(B,F,M)(N,P) VFD10CC70(B,F,M)(N,P) 31093 BURneR sHieLD (PRoPane onLY) 31093 BURneR sHieLD (PRoPane onLY) 24043 FiReBoX BRace (2 ReQUiReD) 24043 FiReBoX BRace (2 ReQUiReD) 29534 FiReBoX toP 29534 FiReBoX toP 29528 FiReBoX WaLLs 29528 FiReBoX WaLLs...
Page 39: Parts View - Vfd10Cc(30,70)
PARTS VIEW - VFD10CC(30,70) Page 38 31208-17-0120...
Page 40: Parts List - Vfd20Cc(30,70)
PARTS LIST - VFD20CC(30,70) PLEASE NOTE: When ordering parts, it is very important that part number and description of part coincide. INDEX PART INDEX PART DESCRIPTION DESCRIPTION VFD20CC30(B,F,M)(N,P) VFD20CC70(B,F,M)(N,P) 29531 oUtLet BaFFLe 29531 oUtLet BaFFLe 24043 FiReBoX BRace (2 ReQUiReD) 24043 FiReBoX BRace (2 ReQUiReD) 29530 FiReBoX toP 29530 FiReBoX toP 29528 FiReBoX WaLLs 29528 FiReBoX WaLLs 29865 scReen FRaMe asseMBLY 29865...
Page 41: Parts View - Vfd20Cc(30,70)
PARTS VIEW - VFD20CC(30,70) Page 40 31208-17-0120...
Page 42: Parts List - Vfd30Cc(30,70)
PARTS LIST - VFD30CC(30,70) PLEASE NOTE: When ordering parts, it is very important that part number and description of part coincide. INDEX PART INDEX PART DESCRIPTION DESCRIPTION VFD30CC30(B,F,M,S,W)(N,P) VFD30CC70(B,F,M,S,W)(N,P) 15484 oUtLet BaFFLe 15484 oUtLet BaFFLe 24043 FiReBoX BRace (2 ReQUiReD) 24043 FiReBoX BRace (2 ReQUiReD) 23938 FiReBoX toP 23938 FiReBoX toP 29529 FiReBoX WaLLs 29529 FiReBoX WaLLs 15567 scReen FRaMe asseMBLY 15567...
Page 43: Parts View - Vfd30Cc(30,70)
PARTS VIEW - VFD30CC(30,70) Page 42 31208-17-0120...
Page 44: Casting Parts List - Vfd(10,20,30)Cc(30,70)
CASTING PARTS LIST - VFD(10,20,30)CC(30,70) PLEASE NOTE: When ordering parts, it is very important that part number and description of part coincide. PART NUMBER PART NUMBER INDEX INDEX DESCRIPTION DESCRIPTION VFD10 VFD20 VFD30 VFD10 VFD20 VFD30 COMMON PARTS PoRCELAIn BLACK R11315 R11315 R11315 casting, inseRt Vent R9671 R9671 R9671 inseRt taB (4 ReQUiReD) R9669 Hinge Pin (4 ReQUiReD) R9570 toP inseRt - RigHt R9569...
Page 45: Casting Parts View - Vfd(10,20,30)Cc(30,70)
CASTING PARTS VIEW - VFD(10,20,30)CC(30,70) Page 44 31208-17-0120...
Page 46: Master Parts Distributor List
MASTER PARTS DISTRIBUTOR LIST to order Parts Under Warranty, please contact your local empire dealer. see the dealer locator at www.empirecomfort. com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit. To Order Parts After the Warranty Period, please contact your dealer or one of the Master Parts Distributors listed below. This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com. Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equip- ment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc. Dey Distributing F. W. Webb Company 1401 Willow Lake Boulevard 200 Locust street Vadnais Heights, Mn 55101...
Page 47: Accessory Side Shelves Installation Instructions
ACCESSORY SIDE ShELVES INSTALLATION INSTRUCTIONS Installing Accessory Side Shelves: attach side shelf supports one at a time, using two ¼-20 hex Remove cast iron or stone inlay inserts from casting top and head bolts per support, sliding support flush to casting before carefully set them aside. fully tightening bolts as shown in Figure 22. Remove cast iron top from stove and place upside down on a Replace cast iron or stone inlay inserts into casting top.
Page 48: Cib4-1 Optional Blower Installation Instructions
CIB4-1 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS Attention: the ciB4-1 Blower is for use with the VFD(10,20) attach 1/4" push-on terminal from white wire on the fan control to the ON (bottom) tab on the switch. cc Models. insert aUto/oFF/on switch into rectangular notch on wire CAUTION channel - left. 10.
Page 49 CIB4-1 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS Cleaning CAUTION The blower wheel will collect lint and could require cleaning once a year. if the air output decreases or the noise level increases, it Label all wires prior to disconnection when servicing controls. indicates a dirty wheel. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
Page 50: Cib3-1 Optional Blower Installation Instructions
CIB3-1 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS 7. Attach 1/4" push-on terminal from black wire to the OFF (middle) Attention: the ciB3-1 Blower is for use with the VFD30cc Models. tab on the switch. CAUTION attach 1/4" push-on terminal from white wire on the fan control to the ON (bottom) tab on the switch. Sharp edges, use protective gloves when installing. insert aUto/oFF/on switch into rectangular notch on wire Installation channel - left.
Page 51 CIB3-1 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS Fan Control CAUTION The fan control is a non-adjustable automatic type The fan control will require between 5 and 10 minutes of main burner operation Label all wires prior to disconnection when servicing controls. before the fan control "closes" and activates the blower. The blower Wiring errors can cause improper and dangerous operation. will continue to run between 5 and 10 minutes after the main burner Verify proper operation after servicing. shuts off, before the fan control "opens" and deactivates the blower.
Page 52: Warranty
To make a claim under this warranty, please have your receipt available and contact your installing dealer. Provide the dealer with the model number, serial number, type of gas, and purchase verification. The installing dealer is responsible for providing service and will contact the factory to initiate any warranted parts replacements. Empire will make replacement parts available at the factory. shipping expenses are not covered. If, after contacting your Empire dealer, service received has not been satisfactory, contact: Consumer Relations Department, empire comfort systems inc., Po Box 529, Belleville, illinois 62222, or send an e-mail to info@empirecomfort.com with “con- sumer Relations” in the subject line. Your Rights Under State Law This warranty gives your specific legal rights, and you may also have other rights, which vary from state to state. 31208-17-0120 Page 51...
Page 53: Appliance Service History
APPLIANCE SERVICE hISTORY Date Dealer Name Service Technician name Service Performed/notes Page 52 31208-17-0120...
Page 54 APPLIANCE SERVICE hISTORY Date Dealer Name Service Technician name Service Performed/notes 31208-17-0120 Page 53...
Page 55: Quick Reference Guide
Web Site: www.empirecomfort.com empire comfort systems 918 Freeburg Avenue Belleville, illinois 62220-2623 The Empire Cast Iron Stoves Models: VFD(10,20)cc(30,70)(B,F,M)n,P)-1 and VFD30cc(30,70)B,F,M,s,W)(n,P)-1 GAS-FIRED "Small" "Medium" Model VFD10CC VFD20CC VFD30CC input BtU/HR (KW/H) Maximum (Propane) 10,000 20,000 25,000 input BtU/HR (KW/H) Minimum (Propane) 10,000 16,000 21,000...
Page 56 Web Site: www.empirecomfort.com empire comfort systems 918 Freeburg Avenue Belleville, illinois 62220-2623 The Empire Cast Iron Stoves Models: VFD(10,20)cc(30,70)(B,F,M)n,P)-1 and VFD30cc(30,70)B,F,M,s,W)(n,P)-1 Clearances In selecting a location for installation, it is necessary to provide adequate accessibility clearances for servicing and proper operation. Locating the Vent Free Cast Iron Stove When facing the front of the appliance the following minimum clearances to combustible construction must be maintained. top of appliance (ceiling) 36 inches Heater corners (45° angle) to Wall 4 inches...
Page 57 Empire Comfort Systems Inc. Belleville, IL If you have a general question about our products, please e-mail us at info@empirecomfort.com. if you have a service or repair question, please contact your dealer. www.empirecomfort.com Page 56 31208-17-0120...