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Wagner & Co EURO C22 Installation Instructions Manual

In-roof mounting system for pantile roofing
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INSTALLATION INSTRUCTIONS
EURO C22/L22 In-Roof Mounting System
for Pantile Roofing
Figure 1  EURO in-roof installation on pantile roof
For roof pitch > 20°
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Weather proof integration thanks to aluminium clad-
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ding panels and aluminium skirting
Pipe connections protected under upper cladding
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sheets
Solar Thermal / Solar Collectors
EN-XXX_EURO-C22-L22-In-Roof-Pantile_MA-091012-1WA10018
Content
1. General Safety Notes . . . . . . . . . . . . .
1.1 Symbols . . . . . . . . . . . . . . . . . . .
1.2 Qualification of the Installer . . . . . . . . . .
1.3 Intended Use and Application . . . . . . . . .
1.4 Norms and Accident Prevention . . . . . . . .
1.5 Recycling Note . . . . . . . . . . . . . . . .
2. Overview and Scope of Delivery . . . . . . . .
2.1 Basic Set . . . . . . . . . . . . . . . . . . .
2.2 Extension Set . . . . . . . . . . . . . . . . .
2.3 Installation Dimensions . . . . . . . . . . . .
3. Installation . . . . . . . . . . . . . . . . . .
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Summary of Contents for Wagner & Co EURO C22

  • Page 1 INSTALLATION INSTRUCTIONS EURO C22/L22 In-Roof Mounting System for Pantile Roofing Figure 1  EURO in-roof installation on pantile roof Content 1. General Safety Notes ... . . 1.1 Symbols ....

  • Page 2: General Safety Notes

    1. General Safety Notes 5. Work with Sharp Edged Metal Sheets Attention – danger of open injuries! The safety notes are supposed to protect against dangers related to the installation. Pay attention to the following 6. Observe Overheating Protection symbols! In the case of roof heating centrals and when 4 or more EURO collectors with AR glass are installed, the “Technical Information Overheating Protection”...
  • Page 3 2. Setup and Scope of Delivery 2.1 Basic Kit Figure 2  Components basic kit Table 1  Fig no. Component Quantity Flashing sheet, top (1 x left, 1x right) Wooden support Collector connection hose + solder nipple ½"-18 mm Collector connection hose Foam rubber tape Cellular rubber tape Collector fixing clip Side panels (2 x left, 2 x right) Silicone T-Profile...

  • Page 4: Extension Kit

    2.2 Extension Kit Figure 3  Components extension kit Table 2  Fig. no. Component Quantity Flashing sheet, top Wooden support Collector connection hose Foam rubber tape Cellular rubber tape Collector fixing clip top Silicone T-Profile Sheet fixing clips Sheets, bottom Supporting lath Fixing clip Corrugated Aluminium skirts Gaskets ½"...
  • Page 5 2.3 Installation Field Leave the existing roof battens in place as support con- struction. Affix the required additional laths according to the dimensions in figure 4. Ideally determine the installation field so that on one side there will be a distance of approx. 15 mm between collec- tors and tiles.
  • Page 6 Figure 5  In roof installation – cross section (dimensions in mm) Solar sensor Solar sensor Solar sensor Figure 6  Vertical collector arrangement for two, three and at max. four collectors in serial connection.    Connection of more than four units by combining parallel and serial connection. EN-XXX_EURO-C22-L22-In-Roof-Pantile_MA-091012-1WA10018...

  • Page 7: Installation

    3. Installation Figure 7  Installation  tools:  folding  rule,  drilling  machine,  Phillips-Bit  Figure 8  Leading  pipe  through  sarking  membrane:  Cut  a V  into  the  PZ 2 and 3, open spanner sizes 16, 19, 24, hammer, cutter knife, silicone  membrane, flip over the wider top to cover the upper batten and the  gun (where required angle grinder with stone cutter) narrower  side  to  cover  the  lower  batten;  affix  with  tension.  Moisture  will run off sideways. Figure 9  1. Afix supporting laths with selft tapping screws 4x70, ends  Figure 10  Insert silicone T-profile between collectors. Alternately push- projecting approx. 100 mm 2. Insert Collectors (approx. 5 mm distance  ing and pulling eases work. Then push collectors together until flush.
  • Page 8 Figure 13  Connect collectors. Use 2nd wrench to secure connection  Figure 14  Connect collectors to solar circuit.    and avoid damage. ATTENTION: Danger of burns at connections dur- Later check for leak tightness! ing solar irradiation! Figure 15  Slip rubber seal over cable, insert solar sensor into sensor  Figure 16  Position  wooden  support  along  collector  and  fasten  with  sleeve; close opening with rubber seal and lead cable through roof. 4 x 35 and 5 x 120 self tapping screws. Figure 17  Tilt aluminium skirt (bottom) 90° upward, use lath as aid. Figure 18  Push aluminium skirt to lower side of collector, remove up- per glue protection foil of adhesive tape and affix profile to the collec- tor frame with approx. 15 cm projection on each side. EN-XXX_EURO-C22-L22-In-Roof-Pantile_MA-091012-1WA10018...
  • Page 9 Figure 19  Insert the corner wedges into deeper groove at the collec- Figure 20  Insert lower side panel into deeper groove at collector, slide  tor, press to collector corner. downwards as far as possible and nail on with two fixing clips. Figure 21  Also nail on upper side panel using 2 sheet fixing clips. Figure 22  Afix 3 fixing clips per collector on the as far up as possible  on the Aluminium skirt Figure 23  Insert lower sheets into the collector groove, beginning on  Figure 24  Press lower sheets to collector and fix by folding the fixing  the left collector edge. clips. EN-XXX_EURO-C22-L22-In-Roof-Pantile_MA-091012-1WA10018...
  • Page 10 Figure 25  Fold upper corners of Aluminium skirt over side panels. Figure 26  Affix  cellular  rubber  strip  onto  upper  edge  of  collector  frame. Figure 27  Interlock  upper  flashing  sheets  into  one  another  at  the  Figure 28  Lay  upper  flashing  sheet  in  place  and  push  sheet  groove  crimped edges; use rear ear for fixing sheets against sliding. over collector lip. Figure 29  Afix upper flashing sheets on batten with 2 fixing clips each. Figure 30  Affix black foam rubber strip along the upper edge. EN-XXX_EURO-C22-L22-In-Roof-Pantile_MA-091012-1WA10018...
  • Page 11 Figure 31  In storm prone regions, screw on each covering sheet with  Figure 32  Also glue on foam rubber strips along the seams of the side  two central sheet metal screws. panels. Figure 33  Readily installed EURO roof integration on plain tile roof. EN-XXX_EURO-C22-L22-In-Roof-Pantile_MA-091012-1WA10018...
  • Page 12 Subject to modifications, errors excepted · © Wagner & Co, 2010 · www.wagner-solar.com WAGNER & CO · Zimmermannstraße 12 · D-35091 Cölbe/Marburg · +49 (0) 64 21 80 07-0 · Fax 80 07-596...

This manual is also suitable for:

Euro l22

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