Roth Heliostar 252 S4 Assembly Instructions Manual

Vertical installation triangle
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Energy Systems
Roth Heliostar® 252 S4
and 218 S4
vertical installation triangle
Assembly Instructions
Living full of energy

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Summary of Contents for Roth Heliostar 252 S4

  • Page 1 Energy Systems Roth Heliostar® 252 S4 and 218 S4 vertical installation triangle Assembly Instructions Living full of energy...
  • Page 2: Table Of Contents

    Contents Safety instructions Safety instructions Work Safety regulations, state-of-the-art technology Installation requirements General requirements Equipotential bonding and lightning protection Fitting the sensor List of tools System variants Heliostar® S4 collector vertical installation (dimensional sketch) Assembly Instructions Variable mounting angle Notes for large systems Material overview Assembly Instructions Assembly steps...
  • Page 3: Safety Instructions

    These areas must be clearly signed and cordoned off. DIN 18382 Electrical cable and wiring systems in buildings Information is also available on the Roth hotline: The professional builders associations provide detailed informa- +49 (0)6466/922-266...
  • Page 4: Installation Requirements

    List of tools The free-standing mounting set is suitable for the installation of > Drilling machine with 8,5 mm twist drill bit or 12 mm masonry Roth Heliostar® flat collectors on open ground, or on flat or drill bit low-pitched roofs.
  • Page 5: System Variants

    System variants Heliostar® 252 S4 collector vertical installation Collector area 2,52 m2 0,8 m 0,8 m 1-1,2 m 0,8 m 1-1,2 m 1-1,2 m 1,20 m 2,40 m 3,60 m 0,8 m 1-1,2 m 1-1,2 m 1-1,2 m 0,8 m 1-1,2 m 1-1,2 m 1-1,2 m...
  • Page 6: Assembly Instructions

    Assembly Instructions Variable mounting angle The angle can be adjusted flexibly between 30 and 60° by means of the drill holes 1.
  • Page 7: Notes For Large Systems

    Max. 5 collectors in series without compensators Collector fields with between 6 and 10 collectors in series require a Roth compensator set (Mat. No. 1135006009)! CAUTION: remember that a compensator changes the length of a collector field! Make sure that, after each compensator set, the expansion of the field starts with a basic set.
  • Page 8: Material Overview

    Assembly Instructions Material overview Roth vertical installation triangle basic set (Mat. No. 1115009714) Item Mat. No. Description Quantity 1150007739 Fixing bracket, single 1125005411 Installation rail 1205 1150002871 Hex bolt M10 x 30 DIN 933 1150002840 Hex nut M10 DIN 985, self-locking...
  • Page 9: Assembly Steps

    Assembly Instructions Assembly steps The Roth installation triangle is supplied pre-assembled. To erect it, a) fold out the sides of the triangle and b) secure by means of screw connection M8. The variable mounting angle can be adjusted by means of the drill...
  • Page 10 Assembly Instructions The procedure described above should be repeated for each installation triangle. To mount the two horizontal rails (upper and lower), proceed as follows: Determine the top screw connections to be used. This will depend on the collector size (Heliostar® 252 S4 or 218 S4). For Heliostar®...
  • Page 11 Assembly Instructions Using the M10 x 30 hex bolt, push the horizontal installation rail onto the installation triangle and screw it in.
  • Page 12 Assembly Instructions The distance from the outer edge of the horizontal installation rail to the outer edge of the installation triangle should be 75 mm. Once the installation frame has been erected, place the collector on the installation frame.
  • Page 13 Assembly Instructions Affix the collector to the frame using the fixing brackets. Fit 2 of the 4 side brackets at the start and 2 at the end of the collector field. When operating an individual collector and any further collectors, a diagonal flow should be ensured.
  • Page 14 Assembly Instructions Connectors must be inserted into the upper and lower horizontal installation rails for each additional collector. Push the connecting elements halfway into the installation rail and screw in. Push the double fixing bracket onto the upper and lower installation rail.
  • Page 15 Assembly Instructions Then push the upper and lower installation rail onto the connector and fix in place. The process must be repeated in accordance with the number of collectors.
  • Page 16 Assembly Instructions When installing the second and each further collector, push the collectors together using the plug-in system (sleeve and nipple). Important: The plug-in system is lubricated on the plug-in sleeve side ex works. Ensure that collectors are pushed together evenly to prevent them from tilting! To prevent the plug-in connections being incorrectly positioned, the collectors must be pushed to the level of the connectors at the...
  • Page 17 Assembly Instructions Secure the first and last Heliostar® collector at the side with the side fixing brackets. To fit the sensor, remove the rubber sleeve, thread the sensor through, apply heat conductive paste and push it into the immersion sleeve, as far as it will go. Then push in the rubber sleeve as far as the back ridge.
  • Page 18: Instructions For Installing On Facades

    Assembly Instructions Instructions for installing on facades For facade installation, the Roth installation triangle must be rotated through 90° and attached to the wall using the 6 drill holes. In this case, the profile rails that can be adjusted for the variable angle are pointing downwards.
  • Page 19: Instructions For Mounting On Roofs

    Assembly Instructions Instructions for mounting on roofs Roof mounting installation triangle assembly option with the Roth universal horizontal attachment anchor. The installation triangle must be attached with the universal attachment anchor on-site.
  • Page 20: Fixing Instructions

    Roth shall accept no liability whatsoever in the event of damage or loss. This does not affect the terms of the warranty with regard to material supplied by Roth.
  • Page 21: Technical Data

    60 mm thick heat insulation grooves for easy assembly collector case made of polycarbonate Technical specifications for Roth Heliostar® S4 flat collectors Heliostar® 218 S4 Heliostar® 252 S4 Length 1820 mm 2100 mm...
  • Page 22: Commissioning Log

    Roth control system BW Roth control system BW/H controller Domestic water with heating support Roth efficiency control system BW HE Other Roth efficiency control system BW/H HE Roth efficiency control system BW/H Comfort HE Solar station RS 25/6 Expansion tank litres RS 25/7...
  • Page 23 > In-house engineering and product seminars Roth Industries group of companies > Fast availability of all Roth brand > All products and product systems product ranges throughout Europe are certified in accordance with > Comprehensive warranty and...
  • Page 24 Roth Energy and Sanitary Systems Generation Storage Application > Solar systems Storage systems for > Radiant heating and > Heat pump systems > Domestic and heating water cooling systems > Solar heat pump systems > Pipe installation systems > Combustibles and biofuels >...

This manual is also suitable for:

Heliostar 218 s4

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