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Summary of Contents for Laser Reference Pro Shot L5
- Page 1 Pro Shot L5 Service Manual • Confidential This document contains Laser Reference proprietary information and shall not be duplicated, disclosed to others, or used for purposes other than to carry out the intent for which this material is delivered. June 2, 2009...
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Page 3: Table Of Contents
Contents Contents................................1 Contact Information............................2 Tools & Training ............................3 Special tool list (L5): ..........................3 Other tools and supplies needed: ........................ 3 Theory of Operation ............................4 Optical Path Diagram 1 ..........................5 Laser Diode ..............................5 Optical Path Diagram 2 ..........................6 Pendulum Module ............................ -
Page 4: Contact Information
Contact Information Laser Reference, Inc. 151 Martinvale Lane San Jose, CA. 95119 Tel. +1-408-361-0220 Fax +1-408-361-3180 Website www.proshotlaser.com Email service@proshotlaser.com... -
Page 5: Tools & Training
Reference will reimburse an approved service center for approved warranty repairs based on the repair times listed in this manual. The dollar rate of reimbursement per hour will be set by Laser Reference. Repairs may be sent directly to the distributor or to the factory for repair if the dealer is not equipped or trained to perform these operations. -
Page 6: Theory Of Operation
Theory of Operation The L5 is a pendulum compensated rotary laser transmitter, which produces a level plane of light by sweeping a collimated laser beam 360 degrees. The beam is produced by a laser diode and then is collimated by passing through a lens. The laser diode and lens are mounted inside the body of a pendulum, which is suspended at the top by a series of 3 gimbal plates. -
Page 7: Optical Path Diagram 1
Optical Path Diagram 1 Laser Diode • 4.5 Milliwatts @ 635 Nanometers • Static-sensitive • Position within the pendulum determines beam focus 3.3VDC Regulated Input Brass holder/heatsink Laser diode driver PCB... -
Page 8: Optical Path Diagram 2
Optical Path Diagram 2 Pendulum Module • Focused and rolled • Angle of the hanging pendulum determines the accuracy of the laser plane • Calibration is adjusted by threading in or threading out the counterweights for both axes Focused Laser Beam Collimating Lens Laser Diode Assembly... -
Page 9: Part Identification L5 Assembled
Part Identification L5 Assembled... -
Page 10: Part Identification L5 Housing Assembly (Outer View)
Part Identification L5 Old Style Housing Assembly (Outer View) 080-5500 Battery Holder, incl. Wiring Control Panel Harness & Charging Keypad (rubber Jack label) 080-3550 Vial Window 060-3333 Control Panel-PCB Assembly 800-0200 (Includes PCB, Control Panel Keypad, Adhesive Layer 080- 3560, clear window 080-3500). - Page 11 New Style Housing New style housing with new style bearing shell...
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Page 12: Part Identification Housing Interior
Part Identification Housing Interior Old Style Adhesive Layer 080-3560 Old style Driven Pulley 080-2710 Changeover from old style pulley to new style occurred at serial number X015450. 080-5500 Battery Holder, incl. Wiring Harness & Charging Jack... - Page 13 Internal Housing New Style Changeover from old style pulley to new style occurred at serial number X015450. Note new style pulley and label. Alternating silver and black bands of the label are read optically to control scanning beam range and operation.
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Page 14: Part Identification L5 Internals
Part Identification L5 Internals Tilt Switch 060-4010 Position of PCB is L5 Interconnect PC Critical for Scan Board 080-0410 Mode Operation Pendulum Frame 080-5675 Vertical Vial Assembly 800-0600 Bullseye Vial Assembly 080-0750 Outer Cup 080-3030 Small Adjustment to the Bullseye Vial can be made without opening up the unit via 3 screws Base Pan &... -
Page 15: Part Identification Rotor Drive Assembly
Part Identification Rotor Drive Assembly 3 socket head cap screws 060-1052 Rotor Motor Only 060-1070 L5 Rotor Drive Assembly Old Style 800-0500 Pulley 080-0001 New Style Bearing Shell on Motor Plate 080- 0109 Bearing Shell Part Number 061-1011 2 x Bearings 051-1055 Motor goes here... -
Page 16: Part Identification Rotor Drive System
Part Identification Rotor Drive System Window, Glass, Output, Rotor Assembly, incl cap, Inspected 080-3331 for penta, shaft, label plumb spot 080-0210 Rotor Cap with Windows & Caution Label 051-2400 Window, Glass Output, inspected, 080-3331, ( also covers plumb beam output on top of rotor.) Glued in with clear RTV Motor Only... - Page 17 Customer must specify between old and new rotor assembly when ordering this part. New Style Rotor, Note Rotor Shaft has a snap ring and is made of brass. New L5 Rotor Assembly part number 080-0210. Rotor assembly includes rotor cap, windows, penta prism, and rotor shaft. Pulley is not included.
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Page 18: Part Identification Leveling Base Assembly
Part Identification Leveling Base Assembly Apply Heavy Grease to Threads Pivot Point Leveling Base Assembly Wi Base Pan 080-0777... -
Page 19: L5 Wiring Diagram
L5 Wiring Diagram Rotor Motor Compensation Limit Sensor Range Adjustment Reference, Outer Cup Optical Encoder Battery charging port, Nicads only Ground Bi-directional Data 3.3V, regulated Vial Illumination LED... -
Page 20: Troubleshooting Guide
Troubleshooting Guide No Scan Mode Function No scan mode function Does the unit function normally in rotation mode? See other symptoms Does the rotor rotate intermittently when in scan mode? Is the interconnect PCB parallel Repair tapped screw holes to allow with the top of the compensator holding screws to be straight. -
Page 21: Known Issues
Known Issues Power Switch Symptoms: Laser powers on as soon as batteries are inserted, cannot be turned off. In some instances, the laser will not power on, even with good batteries. The dome switches were being damaged by our vendor who was stuffing the PCB, and could fail in the field even after our in house inspections. -
Page 22: Repair Procedures
Repair Procedures Replace Leveling Base .25 hrs. 1. Remove exiting leveling base assembly. a) Remove the screw and 0-ring at the pivot point. b) Unscrew both leveling screws from the base pan. c) Remove any excess grease or brass shaving. 2. -
Page 23: Replace The Internals Assembly .75 Hrs
Replace the Internals Assembly .75 hrs. 1. Remove the housing using a 3/32” hex driver to remove the 7 socket head cap screws that attach the housing assembly to the base pan. * Carefully lift the housing assembly from the base pan and detach the 3 wire harness from the interconnect PCB. -
Page 24: Laser Diode Replacement 1 Hr
4. Remove the front calibration plug. Insert allen calibration tool and adjust bubble to center. Note, older models required removal of housing to enable vertical vial adjustment. Housing can be modified by drilling a hole and insertion of a calibration plug. Check with factory for hole dimensions and placement. - Page 25 Re-install the housing and check the compensation range compared to the bubble travel. If the bubble is out of center but within the circle when the range is centered, adjust the bubble to match the compensator range. The bubble can be brought to center with the adjustment screws without causing unacceptable squaring errors.
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Page 26: Notes
Notes:...
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