HORNER X4 Micro OCS Manual

Built-in i/o: 12 digital in, 6 relay out, 2 pwm out, 2 analog in (0-10v), 2 analog in(4-20ma/rtd), 2 analog out (4-20ma)
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Model R-V20 Built-In I/O: 12 Digital In, 6 Relay Out, 2 PWM Out, 2 Analog In (0-10V), 2 Analog In(4-

Part Number

Model R: Relay & Solid State
Outputs

User Manual and Add-Ons

Find the documents via the
Part #
MAN1137
HE-X4 User Manual
HE-BAT009
3V Lithium Coin Battery
HE-XCK
Programming Cables
Ferrite core for filtering out electrical
HE-FBD001
noise.
Adapter, RJ45 (8P8C) male to 8-position
HE200MJ2TRM
terminal strip.

Battery Maintenance

The X4 Micro OCS series has an advanced battery system that
uses a lithium coin battery. The battery powers the real time
clock when power is removed, and it is needed for register data
retention. Please see manual MAN1137 via the
Search
for more details on battery replacement.
HE-X4R-V20 - X4 Micro OCS
20mA/RTD), 2 Analog Out (4-20mA)
MAN1409_01_EN-X4R-V20-DS
HE-X4R-V20
Documentation
Search.
Description
Documentation

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Summary of Contents for HORNER X4 Micro OCS

  • Page 1: Table Of Contents

    COMMUNICATIONS Battery Maintenance Serial Communication Ethernet The X4 Micro OCS series has an advanced battery system that CAN Communications uses a lithium coin battery. The battery powers the real time Discrete Wiring clock when power is removed, and it is needed for register data DIMENSIONS &...
  • Page 2: Technical Specifications

    TECHNICAL SPECIFICATIONS General Specifications Primary Power Range 24VDC ± 20% Typical power Backlight 100% 190mA @ 24VDC 105mA @ 24VDC Power Backlight Off 135mA @ 19.2VDC Inrush Current 30mA ˂ 1ms Real Time Clock Battery backed; lithium coin cell CR2450 Battery Life 7-10 years Clock Accuracy...
  • Page 3: Control And Logic

    Control and Logic Control Language Support Advanced ladder logic; Full IEC 61131-3 languages Logic Program Size 256kB Non-Retentive Memory 128kB Internal Storage Memory 16Mb Total Program Memory 2.5Mb Logic Scan Rate 0.4ms/kB %I (Digital Inputs) 1024 %Q (Digital Outputs) 1024 %AI (Analog Inputs) %AQ (Analog Outputs) %M (Retentive Bits)
  • Page 4: User Interface

    User Interface Display Type 4.3” 65k Color; 350 cd/m² (nits) Resolution 480 x 272 pixels Backlight White LED Backlight Lifetime 50,000 hrs to reach 50% brightness Backlight Control Software controlled (ON/OFF) User-Programmable Screens/Pages No. of Objects / Screens Screen Memory 256kB Keypad Touch screen...
  • Page 5: Testing

    Testing Shock IEC 60068-2-27 Vibration IEC 60068-2-6 UL Environmental Ratings Type 1, 4, 4X, 12, 12k & 13 ( for indoor use only) Certifications (UL/CE) North America Europe Page 5...
  • Page 6: Controller Overview

    CONTROLLER OVERVIEW Overview of OCS Touchscreen microSD Slot RS-232/RS-485 Serial Port CAN Port (via RJ45) LAN Port USB Mini-B Port Analog I/O (J3) DC Inputs (J2) DC Outputs (J1) DC Power NOTE: See Precaution #12 about USB and grounding. Page 6...
  • Page 7: Power Wiring

    Power Wiring NOTE: The Primary Power Range is 24VDC ± 20%. Primary Power Port Pins Signal Description Ground Frame/Earth Ground Input Power Supply Ground Input Power Supply Voltage Wiring Details Solid/Stranded Wire: 12-24 AWG (2.5-0.2mm²) Strip length: 0.28” (7mm) Torque, Terminal Hold-Down Screws: 4.5 – 7 in. lbs (0.50 – 0.78 N-m) DC- is internally connected to I/O V-.
  • Page 8: Model R: Digital & Relay I/O

    MODEL R: DIGITAL & RELAY I/O Digital DC Input Inputs per Module 12 including 4 configurable HSC inputs Commons per Module Input Voltage Range 12VDC/24VDC Absolute Max. Voltage 30VDC Max. Input Impedance 10kΩ Input Current Positive Logic Negative Logic 0.8mA -1.6mA Upper Threshold Lower Threshold 0.3mA...
  • Page 9: Digital Dc Outputs, Sinking, Sourcing

    Digital DC Outputs, Sinking, Sourcing Outputs per Module 2 (PWM or HSC) Commons per Module Type Sinking Absolute Max. Voltage 28VDC Output Protection Short Circuit Maximum Output per Point: Sinking 0.5A Maximum Output per Point: Sourcing 2.4mA @ 24V Maximum Voltage Drop at Rated Current 0.25VDC Maximum Outrush 650mA...
  • Page 10: Relay Outputs

    Relay Outputs Outputs per Module 6 Relay Relay Contact Type Floating 3A @ 60VAC, resistive Maximum Output Current per Relay 3A @ 30VDC, resistive Maximum Total Output Current 5A continuous 3A @ 60VAC, resistive Maximum Output Voltage 3A @ 30VDC, resistive Maximum Switched Power 150W Contact Isolation to Ground...
  • Page 11: Analog I/O

    ANALOG I/O Analog Inputs Model R V20 Number of Channels Input Ranges for two Channels (1 & 2): 0-20mA; 4-20mA; PT100 RTD 0-10VDC Input Ranges for two Channels (3 & 4)  RTD Temperature Range -50° to 200°C (-58° to 392°F) PT100 DIN Nominal Resolution 12 Bits Safe Input Voltage Range...
  • Page 12: Wiring: Inputs And Outputs

    WIRING: INPUTS AND OUTPUTS Analog Inputs Information Raw input values for channels 1-4 are found in the registers as Integer- type data with a range from 0 – 32000. Analog inputs may be filtered digitally with the Filter Constant found in the Cscape Hardware Configuration for Analog Inputs. Valid filter values are 0-7 and act according to the following chart: Data Values Input Mode:...
  • Page 13: Built-In I/O: Model R

    Inserting and Removing Connectors To Insert: Using a small screwdriver, firmly press on connector on one end and then the other until connector clicks into place. Ensure connector is firmly seated. To Remove: Use a small screwdriver on each side of connector to gently pry up the connector. Built-In I/O: Model R Fixed I/O Function...
  • Page 14: Model R: J1 & J2 Wiring

    MODEL R: J1 & J2 WIRING J1 Wiring: Relay/Digital Out Position Digital Model R1 (%Q3) Relay 1 N.O. Relay 1 C R2 (%Q4) Relay 2 N.O. Relay 2 C R3 (%Q5) Relay 3 N.O. Relay 3 C R4 (%Q6) Relay 4 N.O. Relay 4 C R5 (%Q7) Relay 5 N.O.
  • Page 15 Sinking & Sourcing Wiring NOTE: Cscape offers a choice to flip the output by selecting "sourcing" as the output mode. This can come in handy when working with certain devices in this setup. It's important to note that this option doesn't alter the kind of output. Page 15...
  • Page 16: J2 Wiring: Digital Input

    J2 Wiring: Digital Input Position Digital Model l1 (%l1) Dig. IN 1 l2 (%l2) Dig. IN 2 l3 (%l3) Dig. IN 3 l4 (%l4) Dig. IN 4 l5 (%l5) Dig. IN 5 l6 (%l6) Dig. IN 6 l7 (%l7) Dig. IN 7 l8 (%l8) Dig.
  • Page 17 Universal Input Wiring Schematic 20mA Analog In - Not Self 20mA Analog In - Self Powered Powered RTD In 4-20mA Analog Out Page 17...
  • Page 18: J3 Wiring - Models A & R

    J3 WIRING - Models A & R 2 x 4-20mA Input, 2 x 0-10V Input, & 2 x 4-20mA Output Wire Al1 (%Al1) R1+ (%Al1) Al2 (%Al2) R2+ (%Al2) Al3 (AI3/%AQ1) R3+ or AQ1 (AI3/%AQ1) Al4 (AI4/%AQ2) R4+ or AQ2 (AI4/%AQ2) 2 x 3 - Wire RTD, 2 x 0-10V Input, & 2 x 4-20mA Output Wire Connection Al1 (%Al1)
  • Page 19: Rtd: 2 X 2 - Wire Rtd Connection

    RTD: 2 x 2 - Wire RTD Connection Wire Connection Al1 (%Al1) RTD Sense R1+ (%Al1) RTD Excitation Al2 (%Al2) RTD Sense R2+ (%Al1) RTD Excitation Al3 (AI3/%AQ1) 0-10V Input R3+ or AQ1 4-20mA Output (AI3/%AQ1) Al4 (AI4/%AQ2) 0-10V Input R4+ or AQ2 4-20mA Output (AI4/%AQ2) Common 20mA Output Wiring Schematic 0-10V Input Wiring Schematic Page 19...
  • Page 20: Communications

    COMMUNICATIONS Serial Communication MJ1/2 Serial Ports MJ1 & MJ2 PINS SIGNAL DIRECTION TXD (MJ1) RXD (MJ1) 2 Serial Ports on 1 Modular jack (8p8c) COMMON MJ1: RS-232 w/Full Handshaking +5V @ 60mA MJ2: RS-485 Half-Duplex - RS-485 termination RTS (MJ1) and biasing via System Menu or System Register CTS (MJ1) RX-/TX-/- (MJ2)
  • Page 21: Can Communications

    The CAN port is provided via the single 8-position modular jack labeled “CAN”. It may be used to communicate with other OCS products using Horner’s CsCAN protocol. Additionally, remote expansion I/O such as SmartRail, SmartBlock, and SmartStix may be implemented using the CsCAN protocol.
  • Page 22: Dimensions & Installation

    DIMENSIONS & INSTALLATION X4 Dimensions Panel Tolerance ± 0.5mm Page 22...
  • Page 23: Installation Procedure

    Installation Procedure This equipment is panel mounted and is meant to be installed in an enclosure suitable for the environment, such that the back of the equipment is only accessible with the use of a tool. Requires a Class 2 power source. This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D;...
  • Page 24: Safety & Maintenance

    SAFETY & MAINTENANCE Warnings To avoid the risk of electric shock or burns, always connect the safety (or earth) ground before making any other connections. To reduce the risk of fire, electrical shock, or physical injury, it is strongly recommended to fuse the voltage measurement inputs.
  • Page 25: Technical Support

    Ensure the controller and laptop are grounded for maximum protection. Consider using a USB isolator due to voltage potential differences as a preventative measure. Technical Support North America Europe 1 (317) 916-4274 +353 (21) 4321-266 1 (877) 665-5666 www.hornerautomation.eu www.hornerautomation.com technical.support@horner-apg.com APGUSATechSupport@heapg.com Page 25...

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He-x4r-v20

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