NorthStar M459212M Manual

Gasoline portable air compressor
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Instructions for Installation/Set-up, Operation, Maintenance, & Storage
This NorthStar® belt-driven compressor has a single stage 2-cylinder pump (Model 459212) or a 2-stage 3-cylinder
pump (Model 459222), an engine with cast iron cylinders for long life, and a compact design rated for 130 maximum
PSI (Model 459212) or 175 maximum PSI (Model 459222). Its continuous-duty rating ensures long-lasting
performance, and its cast iron pump head ensures superior heat dissipation. Lift eyes are provided for lifting or tying
down.
Read and understand this Owner's Manual completely before using and keep this manual for review. Failure to
properly set up, operate, and maintain this compressor in accordance to this manual could result in injury or death to
operator or bystanders.
WARNING: SPECIAL HAZARDS
• CO Poisoning: Exhaust from engine contains carbon monoxide, a poisonous gas that can cause carbon monoxide
poisoning and possible death if inhaled. ONLY run air compressor OUTDOORS and at least 20 feet from the home, away
from windows, vents and air intakes, to allow proper ventilation. If you start to feel sick, dizzy, or weak while using the air
compressor, shut off the engine and get to fresh air RIGHT AWAY.
• Injection Injury: High-pressure air stream can pierce skin and underlying tissues, leading to serious injury and possible
amputation. Such an injection injury can result in blood poisoning and/or severe tissue damage.
• Flying Debris: High-pressure air stream can cause flying debris and possible surface damage.
• Electric shock: Operating equipment in wet conditions or near water can cause electric shock.
• Not For Breathing Air: NorthStar compressors are NOT designed, intended, or approved for supplying breathing air. No
compressed air should be used for breathing unless air is treated in accordance with applicable standards.
• Fire/Explosion: Sparks from air powered tool heads or attachments can ignite fuel or other flammable liquids or vapors in
the vicinity. Exceeding the maximum pressure for air tools or attachments could cause them to explode.
• Burns: Compressor pump, engine and discharge tubing are hot surfaces that can cause burn injuries.
Detailed safety information about these hazards appears throughout this manual.
Inspect Upon Delivery: FIRST! Inspect for missing or damaged components. See "Initial Set-Up" section for where
to report missing or damaged parts.
Add Engine Oil: Engine is shipped without oil. See engine manual for instructions on capacity and viscosity
recommendations.
Check Pump Oil: Pump is shipped with oil. Check the pump oil level before starting. See "Preparing for Operation"
section of this Owner's Manual for capacity and viscosity.
Use Mechanical Lifting Equipment: Compressor is shipped on a pallet and is too heavy to handle manually. Use
proper lifting equipment for unloading and moving to installation site. Lifting eyes are provided.
Run Pump Unloaded for Break-in Period: Before initial use, open drain valves and run compressor for 20 minutes
to break in pump parts.
Follow Maintenance Schedule: Engine, pump, air filter, and tank require periodic inspection and servicing to keep
compressor functioning efficiently. See "Maintenance Schedule Summary" for frequency of servicing.
Owner's Manual
Gasoline Portable Air Compressor
(For Outdoor Use only)

Equipment Protection Quick Facts

M459212M
ITEM NUMBER: 459212, 459222
SERIAL NUMBER: _____________
1

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Summary of Contents for NorthStar M459212M

  • Page 1: Equipment Protection Quick Facts

    • Electric shock: Operating equipment in wet conditions or near water can cause electric shock. • Not For Breathing Air: NorthStar compressors are NOT designed, intended, or approved for supplying breathing air. No compressed air should be used for breathing unless air is treated in accordance with applicable standards.
  • Page 2: Table Of Contents

    Table of Contents Equipment Protection Quick Facts ............................1 TABLE OF CONTENTS ..............................2 ABOUT YOUR AIR COMPRESSOR ..........................4 SPECIFICATIONS ................................ 5 COMPONENT IDENTIFICATION ..........................6 SAFETY ..................................7 Hazard Signal Word Definitions ............................7 SAFETY LABELING ..............................8 ......................................
  • Page 3 Engine Maintenance ................................18 Change Pump Oil ................................18 Drain Receiver Tank and Inspect Tank ..........................18 Check Drive Belt for Tension and Alignment........................18 Inspect & Clean Spark Arrestor (if Equipped) ........................19 Keep Compressor Clean ..............................19 TROUBLESHOOTING ..............................20 PARTS EXPLOSION- MODEL 459212 &...
  • Page 4: About Your Air Compressor

    About Your Air Compressor Thank you for purchasing a NorthStar air compressor! It Site Location. Intended for outdoor use only. is designed for long life, dependability, and top Personal Protection. Wear safety apparel during performance. operation, including safety glasses with side and top Intended Use.
  • Page 5: Specifications

    Specifications MODEL Model # 459212 459222 FLOW OUTPUT Max. Pressure Rating 130 PSI 175 PSI Volume Rating @ 90PSI 13.7 CFM 14.9 CFM Receiver Capacity 8 gal. 8 gal. ENGINE Engine Honda GX160 Honda GX270 Engine Displacement (cc) 163 cc 270 cc DIMENSIONS / COMPONENTS Length...
  • Page 6: Component Identification

    Component Identification Pneumatic Tires: Keep tire pressure at 30 PSI for Air Compressor Pump: Shipped with oil. easy movement. Belt Guard: Covers belt, engine pulley and flywheel. Unloader: Vents discharge air to atmosphere in NEVER operate compressor without belt guard in start/stop operation.
  • Page 7: Safety

    Safety Hazard Signal Word Definitions This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER (red) indicates a hazardous situation, which if DANGER not avoided, will result in death or serious injury.
  • Page 8: Safety Labeling

    Safety Decal Locations WARNING: ALWAYS make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels from NorthStar Product Support at 1-800-270-0810. On-Product Warning Labels Location Part numbers...
  • Page 9: Safety Decals

    Safety Decals To order replacement safety labels, call NorthStar Product Support at 1-800-270-0810.
  • Page 10: Initial Set-Up

    Initial Set-Up Step 1. Inspect & Unpack Step 2. Assembly Remove from pallet: Upon receipt, inspect air compressor for missing or 1. Unbolt the compressor feet by removing the bolts damaged parts. Verify that it is the compressor you and nuts and discarding them. ordered.
  • Page 11: Outdoor Use Only

    Outdoor Use Only Select a suitable outdoor location: DANGER: Carbon monoxide hazard Where it will NOT be exposed to rain, snow, or • Exhaust fumes from the engine contain carbon monoxide direct sunlight. (CO), a poisonous gas you cannot see, smell, or taste. The Where no flammable vapors, dusts, and gases •...
  • Page 12: Operation

    Operation Follow Safety Rules for Operation Ensure belt guards and covers are securely in • place. Before starting the compressor, review the safety rules found below and throughout the manual. WARNING: Entanglement hazard Do NOT operate with protective covers or guards WARNING removed.
  • Page 13: Check And Fill Gasoline Tank

    To Fill Gas Tank: Oil Cap 1. Before removing fuel cap, make sure compressor Breather Cap has been off and allowed to cool for at least 2 minutes. WARNING: Hot engine hazard A running engine is hot enough to ignite fuel. Never add fuel or remove gas cap if engine is running or still hot.
  • Page 14: Start-Up Procedures

    Start-Up Procedures WARNING: Inflatables/Low PSI tire Never use compressor to inflate small low-pressure CAUTION: Break-in period objects, i.e., balloons/inflatables, small or low volume Before initial use, open drain valves and run the PSI tires. It is easy to over-pressurize them, causing compressor for 20 minutes to break-in pump parts.
  • Page 15: Attaching Air Hose And Tools

    the gun as droplets mixed with the spray material. If this When using high-pressure tools, make sure the • is not acceptable for your application, an external air tool is properly coupled, user is wearing dryer must be added to the system. protective equipment, and there are no persons nearby.
  • Page 16: Storage

    Storage Choose a storage location When you are finished using the compressor, you must: An appropriate storage location is: Make sure the compressor is shut down and all • Clean and dry tools are disconnected. (See “Shutdown” section.) • Away from sources of heat, open flames, sparks, Drain air receiver tank.
  • Page 17: Maintenance & Repair

    Maintenance & Repair WARNING: Maintenance hazards ALWAYS shut off the engine, disconnect the spark plug wire from spark plug and release air pressure from the receiver tank before cleaning, adjusting, or servicing the compressor. Make sure all guards and shields are replaced before re-starting. Maintenance Schedule Summary Item Frequency...
  • Page 18: Engine Maintenance

    Squirt soapy water around joints during • WARNING: Air tank hazards compressor operation and watch for bubbles. Failure to replace a rusted air receiver tank could result in tank rupture or explosion, which could cause Developing bubbles indicate a leak is present. substantial property damage, severe personal injury, or Tighten fittings if necessary.
  • Page 19: Inspect & Clean Spark Arrestor (If Equipped)

    Major service, including installation or and inspect it regularly following manufacturer’s service replacement of parts, should be made by a qualified instructions. Replace if damaged. electrical service technician. Contact NorthStar Product Support at 1-800-270-0810 for any questions, problems, or parts orders.
  • Page 20: Troubleshooting

    This section provides a list of the more frequently encountered compressor malfunctions, their causes and corrective actions. Some corrective actions can be performed by the operator or maintenance personnel, and others may require assistance of a Service Center. Contact NorthStar at 1-800-270-0810 for service locations. PROBLEM POSSIBLE CAUSE Engine does not start.
  • Page 21: Parts Explosion- Model 459212 & 459222 Rev M

    Parts Explosion- Model 459212 & 459222 Rev M...
  • Page 22: Parts List- Model 459212 & 459222 Rev M

    Regulator 1/4” Pipe Tee 797038 Check Valve 780880 3/8” Compression 797041 Hex Plug,1/4” 777838 Sleeve 3/8” Compression 797040 788999 NorthStar Label 797327 Bracket, Throttle 459212 779577 Tank Drain Valve Control Rt Angle ½” 82720 5/16 Short 34937 459222 Compression Fitting Extruded U Nut 5/8”...
  • Page 23: 459212 Pump Explosion

    459212 Pump Explosion Fig04497...
  • Page 24: 459212 Pump Parts List

    459212 Pump Parts List Ref# Part# Description Kit # Ref# Part# Description Kit # 788880 Oil sight gauge Cylinder head Kit # 1 789386 Oil filling plug Allen bolt set Kit # 1 Bearing 789354 Air filter * Crankshaft and balancer 789355 Filter element Bearing...
  • Page 25: 459222 Pump Explosion

    459222 Pump Explosion...
  • Page 26: 459222 Pump Parts List

    459222 Pump Parts List Ref# Part# Description Kit # Cylinder head Kit # 1 Allen bolt set 789354 Air filter * 789355 Filter element Cylinder head gasket Kit # 2 In.& ex. valve assembly Kit # 3 Valve seat gasket Kit # 2 Double head screw set Kit # 4...
  • Page 27: 459222 Pump Kits

    459222 Pump Kits Kit # 6 – Piston Ring Kit– Part # 789360 Kit # 1 - Cylinder Head Kit– Part # 789336 Ref# Description Kit Qty Ref# Description Kit Qty Cylinder head Cylinder gasket Allen bolt set Piston ring Piston ring Kit # 2 –...
  • Page 28: 459212 Pneumatic Schematic

    459212 Pneumatic Schematic 4592900 PUMP IDLE DOWN UNLOADER REGULATOR SAFETY RELIEF VALVE CHECK VALVE 4 GALLON TANK 4 GALLON TANK...
  • Page 29: 459222 Pneumatic Schematic

    459222 Pneumatic Schematic SAFETY RELIEF VALVE 4593000 PUMP IDLE DOWN UNLOADER REGULATOR SAFETY RELIEF VALVE CHECK VALVE 4 GALLON TANK 4 GALLON TANK...
  • Page 30: Appendix A: Lubricants And Compatibility

    Heavy-duty Viton®, Teflon®, Epoxy Neoprene, Natural operating conditions require heavier viscosities. (Glass Filled), Oil Rubber, SBR Rubber, Refer specific operating conditions to NorthStar Product Resistant Alkyd, Acrylic Paint, Lacquer, Support at 1-800-270-0810. Fluorosilicone, Varnish, Polystyrene,...
  • Page 31: Limited Warranty

    Transportation costs to and from service center is the responsibility of the customer. In addition to the normal warranty, NorthStar shall warrant any normal wear item from defects in material or workmanship for a period of 90 days from the date of purchase by user. Normal wear items include, but are not limited to, belts and filter elements.
  • Page 32: California Proposition 65 Information

    California Proposition 65 Information WARNING: This product can expose you to chemicals including gasoline engine exhaust, which is known to the State of California to cause cancer, and carbon monoxide, which is known to the State of California to cause birth defects or other reproductive harm.

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