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Condair AX Assembly And Operating Manual

Reverse osmosis
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Condair AX
Reverse Osmosis
Assembly and Operating Manual
© 02/2014 Condair GmbH

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  • Page 1 Condair AX Reverse Osmosis Assembly and Operating Manual © 02/2014 Condair GmbH...

  • Page 2: Table Of Contents

    Table of Contents Safety Information General Information Qualification and Training of Personnel Hazards Due to Failure to Follow Safety Instructions Safe Working Practices Safety Instructions for the Operator/User Safety Instructions for Maintenance, Inspection, and Assembly Work Unauthorized Modification and Replacement Parts Unauthorized Operation Safety Instructions for Storage Functional Description...

  • Page 3: Safety Information

    Safety Information SAFETY INFORMATION 1. Safety Information 1.1 General Information Specifically, failure to follow the safety instructions can result in the following hazards, for example: This technical documentation contains basic instructions Failure of important system functions  that must be followed during setup, operation, and mainte- Failure of specified maintenance and repair methods ...

  • Page 4: Safety Instructions For Storage

    This requirement is met in a highly cost-effective manner by a Condair AX reverse osmosis system. It is designed for the direct supply of modern humidifiers and provides permeate to the humidifier in the pressure range from 4 to 7 bar.

  • Page 5: Technical Data

    3. Technical Data Condair Condair Condair Condair Condair Condair Condair Condair Condair Type AX 02 AX 05 W AX 05 H AX 12 W AX 12 H AX 20 W AX 20 H AX 30 AX 50 Hard/ Soft Hard* Soft...

  • Page 6: P&I Diagram

    P&I DIAGRAM 3.1 P&I Diagram MSR units and actuators Actuators Shutoff valve for untreated water, manually MSR point list actuated PI 1 Local display of pump pressure and working Shutoff valve for permeate, manually actuated pressure Sampling valve for untreated water, manually PI 2 Local display of permeate pressure actuated...

  • Page 7: Dimensions

    Dimensions DIMENSIONS 3.2 Dimensions AX 02 Connections: Side view A = untreated water (PVC Ø 25 mm) B = permeate (PVC Ø 20 mm) C = drain water (hose sleeve Ø 16 mm) Electrical connection: 230V/50Hz...
  • Page 8 DIMENSIONS 3.2 Dimensions AX 05, 12, and 20 Connections: Side view A = untreated water (PVC Ø 25 mm) B = permeate (PVC Ø 20 mm) C = drain water (hose sleeve Ø 16 mm) D = drain (flexible hose)

  • Page 9: Electrical Connection

    Dimensions DIMENSIONS 3.2 Dimensions AX 30 and 50 Connections: Side view R = untreated water (PVC Ø 25 mm) P = permeate (PVC Ø 20 mm) A = drain water (hose sleeve Ø 16 mm) Electrical connection: 230V/50Hz...
  • Page 10 ELECTRICAL CONNECTION 3.3 Electrical Connection...

  • Page 11: Installation And Assembly

     Connections:  Within reach of the power cord of the Condair AX reverse Connections of the media required for this process (e.g., osmosis system, a CEE AC terminal outlet must be water, power, control air, chemicals, etc.) and for the dis-...

  • Page 12: Commissioning, Decommissioning, And Controller

    COMMISSIONING, DECOMMISSIONING, AND CONTROLLER 5. Commissioning, Decommissioning, and Controller 5.1.2 Commissioning of Pretreatment 5.1 Commissioning and Controller 5.1.1 Chemical analysis of the untreated water A reverse osmosis system essentially consists of three parts: Before commissioning, a detailed analysis of the available 1.
  • Page 13 Commissioning, Decommissioning COMMISSIONING Possible water treatment design: 1 Dispensing system 3 Water softener 5 Reverse osmosis 2 Iron removal 4 Activated charcoal filter 6 Permeate container 7 Pressure increase system Pretreatment must be put into operation before the RO test must be carried out to ensure operational readiness system.

  • Page 14: Messages On The Controller

    COMMISSIONING 9. Permeate formed is also drained through 5.2 Messages on the Controller the sampling valve. LCD display First line 10. After the flushing is complete, turn the power off again at the main switch. n a h m e 11.

  • Page 15: Alarm Messages On The Controller

    Commissioning ALARM MESSAGES, FUNCTIONAL TEST OF THE CONTROLLER, DECOMMISSIONING 5.3 Alarm Messages on the Controller 2.3 Slowly open shutoff valve in the intake line again 2.4 Once the intake water pressure rises above 1 bar, the The alarm is displayed, alternating with the operational pump in the RO system turns back on.

  • Page 16: Monitoring And Maintenance

    MONITORING AND MAINTENANCE 6. Monitoring and Maintenance 6. Monitoring and Maintenance 6.1 Monitoring 6.1 Monitoring To ensure operation, a visual check must be carried out daily Using the operations log, sudden or gradual changes lead- for damage, leaks, etc. ing to the degradation or destruction of modules can be detected.

  • Page 17: Troubleshooting

    Monitoring & Maintenance TROUBLESHOOTING 7. Troubleshooting 7. Troubleshooting 7.1 Pressure Loss 7.1 Pressure Loss The “Water loss” fault is displayed when the water pressure During troubleshooting, the water must be flowing in order at the pressure switch (before the pump of the RO system) to check the intake water pressure.

  • Page 18: Operations Log

    OPERATIONS LOG 8. Operations Log System type: Object: Date Measured/calculated value Unit Commis- sioning Measured values Total hardness before softening °d Total hardness after softening °d Conductivity µS/cm Temperature °C Permeate conductivity µS/cm Pump pressure Switch play Switching pressure on Switching pressure off Production time without extraction, sec.
  • Page 19 Operations Log OPERATIONS LOG Operations Log System type: Object: Date Measured/calculated value Unit Measured values Total hardness before softening °d Total hardness after softening °d Conductivity µS/cm Temperature °C Permeate conductivity µS/cm Pump pressure Switch play Switching pressure on Switching pressure off Production time without extraction, sec.

  • Page 20: Declaration Of Conformity

    Declaration of Conformity 9. Declaration of Conformity This product bears the label because it meets the requirements of the following directives: • Conformity Assessment Procedures Directive 93/465/EEC • Low Voltage Directive 73/23/EEC • Electromagnetic Compatibility EMC 89/336/EEC, amended 92/31/EEC • Machinery Directive 98/37/EC, 89/392/EEC, 93/44/EEC •...
  • Page 21 Notes Notes Device model: Serial number: Dealer: Date of purchase: Installation date:...
  • Page 22 Notes Device model: Serial number: Dealer: Date of purchase: Installation date:...
  • Page 23 Notes Notes Device model: Serial number: Dealer: Date of purchase: Installation date:...
  • Page 24 © 02/2014 Condair GmbH. Subject to errors and technical modifications without notice. The content of this document is valid at the time of printing. If you have any questions on our documentation, please contact our headquarters in Germany. Condair GmbH...

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