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CsV-810
ConVeyor
User ManUal

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Summary of Contents for Neopost CSV-810

  • Page 1 CsV-810 ConVeyor User ManUal...
  • Page 2 Products presented in this guide are conform to requirements of directives nbr 2006/42/EG and 2004/108/EG. Neopost has implemented a program for the recycling of worn machines and machines at the end of their lifetime. Contribute in a res- ponsible way to the environmental protection by consulting your retailer internet site, or by contacting him.
  • Page 3: Manufacturer Address

    The manufacturer is not liable for any damage or disturbance resulting from the use of options or accessories which are not original products or do not have the express approval of the manufacturer. Manufacturer Address Neopost Industrie ZI Tivoli 72800 Le Lude France www.neopost.com...
  • Page 4: Table Of Contents

    Emergency stop connection ............16     4.4.1  Stand-alone operation ............16  4.4.2  Operation with one additional Neopost device ......16  4.4.3  Operation with several additional Neopost devices ....16  4.4.4  Operation with other, non-Neopost devices ......17  4.4.5  How to activate the emergency stop function ......17 ...
  • Page 5 Control unit shelf ..............26     Paper guide kit Neopost CSV-810 / AS-Orbit Base / AS-2060 ..27     Keyboard support kit .............. 27     Infrared dryer IR-2,7B ............28     8.4.1  Support for IR-Dryer Neopost CSV-810 / AS-Orbit Base ..28 ...
  • Page 6 Figure 6: Area of vacuum suction (schematical) ............22   Figure 7: Pin assignment EXT In/Out ................ 34   Figure 8: Dimensions of the Neopost CSV-810 in mm ..........35   Pos: 7 /Bedienungsanleitungen/Geräte neutral/1.0_Ü1_Einführung_allgemein @ 0\mod_1242731723794_912.doc @ 1634 @ 1 User Manual Version 3.0...
  • Page 7: Introduction

    If you are already familiar with the CSV-810, it will make things easy if you to use this manual as a reference work.
  • Page 8: Safety Notes

    Safety notes Prior to initial operation, please carefully read the following instructions for the sake of both your own safety and the conveyor operating safety. Always observe any warnings and instructions directly attached to the device. Keep this manual available in order to be able to check back at any time.
  • Page 9 Pos: 15 /Bedienungsanleitungen/Geräte neutral/2.1h_Allgemeine Sicherheitshinweise_Hinweis Service @ 0\mod_1242737415895_912.doc @ 1746 @ Please contact your authorized Neopost dealer or service partner, for all questions relating to service and repair. In this way, you ensure the operational safety of your machine.
  • Page 10: Location Of The Conveyor

    2.1 Location of the conveyor Be aware when installing the machine that it must stand on a smooth and level surface that is larger than the conveyor. When placing the machine, make sure that there is enough clearance around it, so that you can access all connections easily.
  • Page 11: Scope Of Delivery And Assembly

    1x conveyor Neopost CSV-810  1x open 5-pin emergency stop connection cable  1 x emergency stop connection cable for Neopost printers  2 x emergency stop strapping plug type 'In/Extern'  1 x emergency stop strapping plug type ‘Out’...
  • Page 12: Delivery

    3.2 Delivery The Neopost CSV-810 is delivered in appropriate packaging so that it reaches its destination without damage via a regular mode of transport. Transportation and storage should be carried out in suitable condition. That means an ambient temperature between +10°C and +31°C at 20-80% relative humidity (non- condensing).
  • Page 13: Description Of Device

    Pos: 25 /Bedienungsanleitungen/Geräte spezifisch/Transportbänder/Base 2.0/4.1_Ü2_Funktionsbeschreibung_BASE 2.0 @ 0\mod_1253781235560_912.doc @ 3700 @ 2 4.1 Function description The Neopost CSV-810 is a conveyor belt for envelopes or magazines. The paper transport works continuously and with great smoothness, with a maximum speed of 2.0 m/s (393.7 feet/minute).
  • Page 14: Device Overview

    4.2 Device overview Pos: 27 /Bedienungsanleitungen/Geräte spezifisch/Transportbänder/Base 2.0/3.3_Ü2_Geräteübersicht_Base_2.0 @ 0\mod_1253802617940_912.doc @ 3759 @ Control panel: Emergency stop Slider for Start/stop button button suction area Speed adjustment Release button Transport belt Interfaces Figure 2: Overview (backplane) Power input Main switch on/off Height adjustment Pos: 28 /Bedienungsanleitungen/Geräte neutral/4.6_Ü2_Interfaces @ 0\mod_1254127277720_912.doc @ 3816 @ 2 User Manual Version 3.0...
  • Page 15: Interfaces

    Emergency stop connection, on page 16). Interface Conveyor With this interface the main functions of the conveyor (Start, Stop, Speed) can be controlled by a Neopost print system. Connection via standard RS 232 PC cable (crossed, D-Sub- connector, 9 Pin female-female).
  • Page 16: Emergency Stop Connection

    Pos: 31 /Bedienungsanleitungen/Geräte spezifisch/Transportbänder/4.6b_Sicherheitsschaltung Vorwort_Transportbänder @ 1\mod_1260879592748_912.doc @ 8470 @ If the Neopost CSV-810 conveyor is used in connection with a Neopost printing system, it is possible to connect the emergency stop functions of both devices. In case of an emergency stop all devices will turn off simultaniously.
  • Page 17: Operation With Other, Non-Neopost Devices

    4.4.4 Operation with other, non-Neopost devices Strapping plug Open 5-pin connection cable ‘Out’ 9200561S (G0635.1.756) 4141957N The devices works only when the input to pin 1 and pin 2 (G0635.1.755) are closed. The input signal must be potential-free (dry contact only, no voltage). In case of an emergency stop, the...
  • Page 18: Controls

    4.5 Controls Pos: 35 /Bedienungsanleitungen/Geräte spezifisch/Transportbänder/Base 2.0/4.3_Bedienelemente_Base2.0 @ 0\mod_1254126113223_912.doc @ 3803 @ Start/Stop button Speed adjustment Release button Figure 4: Control panel Pos: 36 /Bedienungsanleitungen/Geräte neutral/5.0_Ü1_Initial start-up of the device @ 0\mod_1246014198984_912.doc @ 1931 @ 1 User Manual Version 3.0...
  • Page 19: Initial Start-Up Of The Device

    5.1 Connection setup Pos: 38 /Bedienungsanleitungen/Geräte spezifisch/Transportbänder/Base 2.0/5.1_Aufstellen_Base2.0 @ 0\mod_1254121426488_912.doc @ 3793 @ The Neopost CSV-810 is shipped pre-assembled and can be easily positioned due to its mounted transport wheels. Please ensure that the device stands in a secure and level position. Please fix the pedestals by locking the nuts.
  • Page 20: How To Power-On The Device

    (earthing)! Make sure that the on/off switch is set to off. Plug the power cable into the power input of the CSV-810. Connect the cable to the power outlet. Pos: 41 /Bedienungsanleitungen/Geräte neutral/5.2d_Ü2_How to power-on the device @ 0\mod_1250856526091_912.doc @ 2869 @ 2 5.2 How to power-on the device...
  • Page 21: Operating Modes

    Pos: 44 /Bedienungsanleitungen/Geräte spezifisch/Transportbänder/Base 2.0/5.2_Ü3_Betriebsmodi_Base2.0 @ 0\mod_1254139424445_912.doc @ 3869 @ 33 5.3.1 Stand-alone conveyor If you use the Neopost CSV-810 as standalone conveyor, no cable connections between the involved devices have to be set up. After turning on the conveyor, adjust the belt speed as needed.
  • Page 22: Settings

    Figure 6: Area of vacuum suction (schematical) The products should be fed centered and parallel to the conveyor. The speed and the height of upstream and downstream devices have to be adapted to the Neopost CSV-810, to avoid crashes or distortions of the products.
  • Page 23: Service

    Pos: 49 /Bedienungsanleitungen/Geräte spezifisch/Transportbänder/Base 2.0/8.1a_Reinigungshinweise_Base2.0 @ 0\mod_1254146883045_912.doc @ 3887 @ Cleaning Before the cleaning of the CSV-810, it has to be disconnected from the power outlet. When cleaning the metal parts of the machine, do not use liquid or spray cleaners, but only a cloth dampened with water.
  • Page 24: Troubleshooting

    Both fuses need to be intact. Change the blown fuses and insert the holder again. Pos: 53 /Bedienungsanleitungen/Geräte spezifisch/Drucker/Troubleshooting (all printers)/8.2d_Ü3_Medien werden unsauber aufs Band abgelegt_AS-OrbitBase/CSV-810 @ 0\mod_1254147014374_912.doc @ 3899 @ 3 User Manual Version 3.0...
  • Page 25: The Products Slip Unjustified Onto The Conveyor

    Pos: 54 /Bedienungsanleitungen/Geräte neutral/8.3_Ü2_Technical Support @ 0\mod_1250692530984_912.doc @ 2793 @ 2 7.3 Technical Support If you experience technical issues or problems that aren’t mentioned or solved in this User Manual, please contact your local authorized Neopost dealer. Please prepare the following information about your device: ...
  • Page 26: Accessories

    Control unit shelf Neopost CSV-810 / AS-Orbit Base Part number 9200277W (R0619.5.901) Application Shelf that can be mounted behind the Neopost CSV-810 / AS- Orbit Base. Dimensions L x W 980 x 380 mm / 38.6 x 15.0” (shelf surface) Height (with base) 1120 –...
  • Page 27: Paper Guide Kit Neopost Csv-810 / As-Orbit Base / As-2060

    8.2 Paper guide kit Neopost CSV-810 / AS-Orbit Base / AS-2060 Name Paper guide kit Neopost CSV-810 / AS-Orbit Base / AS-2060 Part number 4136432H (R0619.2.001) Application The kit can be mounted on a Neopost CSV-810, AS-Orbit Base or AS-2060 system in front of the print units.
  • Page 28: Infrared Dryer Ir-2,7B

    Infrared dryer IR-2,7B Part number 4134866B (KH-IR 2,7-B) Application Used in combination with the Neopost CSV-810 / AS-Orbit Base / CS-800HR. Improves and supports the drying of the ink on glossy material. Can be connected to a regular 220V/16A power outlet.
  • Page 29: Accessory Devices

    Pos: 65 /Zubehör/[Zusatzgeräte] (kein Zubehör)/n/a_Transportband CS-800 @ 0\mod_1253024900907_912.doc @ 3326 @ 8.5.1 Neopost CS-800 conveyor Name Neopost CS-800 conveyor Part number Please contact your authorized Neopost dealer Application Conveyor with continuous and shingle mode. Can be put on a table or installed on a special mounting. Weight 10 kg / 22.05 lbs...
  • Page 30 Part number 9200197N (R0620.5.915) Application The support frame can be mounted aside the Neopost CSV-810 / AS-Orbit Base / AS-2060. Due to the attached Neopost CS- 800/CS-800HR conveyor the transport range can be extended. Pos: 67 /Zubehör/[Zusatzgeräte] (kein Zubehör)/n/a_Dreamfeeder @ 1\mod_1255344925756_912.doc @ 6012 @...
  • Page 31: Neopost Fd-13

    8.5.2 Neopost FD-13 Name Neopost FD-13 Part number Please contact your authorized Neopost dealer Application Compact friction feeder for material up to 13” paper height Max. feeding speed 2.0 m/s / 394 feet/minute Min. material size W x H 82 x 88 mm / 3.2 x 3.5”...
  • Page 32 Support frame Neopost FD-13/FD-15 Feeder Part number 4136399Y (R0620.5.914) Application Support frame for mounting the Neopost FD-13/FD-15 Feeder aside the Neopost CSV-810 / AS-Orbit Base / AS-2060. Pos: 69 /Bedienungsanleitungen/Geräte neutral/10.0_Ü1_Technical Specifications @ 0\mod_1250854945863_912.doc @ 2861 @ 1 User Manual Version 3.0...
  • Page 33: Technical Specifications

    Technical Specifications Pos: 70 /Bedienungsanleitungen/Geräte spezifisch/Transportbänder/Base 2.0/10.0_Technische Daten_Base2.0 @ 0\mod_1254126966113_912.doc @ 3812 @ Transport speed 0.15 – 2.0 m/s / 29.5 - 393.7 feet/minute Material format min. (width x height) 54 x 50 mm / 2.1 x 2.0” (width = in material transport direction) Material format max.
  • Page 34: Appendix

    Switch contact IN (12V) Stop Switch contact OUT EXT In/out Switch contact IN (GND) Start Switch contact OUT CSV-810 R1 = 560 Ω 12 V max. respectively 20mA Type 5 mA max., 24 V max. Attention Connect the resistor in...
  • Page 35: Dimensions Of The Neopost Csv-810

    10.2 Dimensions of the Neopost CSV-810 CSV-810 Figure 8: Dimensions of the Neopost CSV-810 in mm Pos: 74 /Bedienungsanleitungen/Geräte neutral/11.4_Ü2_EC declaration of conformity @ 0\mod_1251457298475_912.doc @ 3186 @ 2 User Manual Version 3.0...
  • Page 36: Ec Declaration Of Conformity

    10.3 EC declaration of conformity Pos: 75 /Bedienungsanleitungen/Geräte spezifisch/Drucker/CE declaration/Declaration of conformity_Introduction @ 2\mod_1270642943823_912.doc @ 14383 @ Products presented in this guide conform to requirements of the following directives: Pos: 76 /Bedienungsanleitungen/Geräte spezifisch/Drucker/CE declaration/Machinery and EMC directive @ 2\mod_1270640778289_912.doc @ 14370 @ EC-directives EC directive Year / Register No.
  • Page 37: Index

    11 Index Cleaning ........9, 23 Place of installation ......8 Connections ........15 Power cable ........20 Control panel ........18 Power supply ......28, 31, 33 Conveyor ......... 29 Printing system ......... 21 Disposal ........... 10 Product thickness ......33 Dryer .........

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