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Assa Abloy ALBANY MCC Operating Instructions Manual
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Assa Abloy ALBANY MCC Operating Instructions Manual

Assa Abloy ALBANY MCC Operating Instructions Manual

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Operating instructions
VectorControl
MCC
6410R0046

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Summary of Contents for Assa Abloy ALBANY MCC

  • Page 1 Operating instructions VectorControl 6410R0046...
  • Page 2 ALBANY Door Systems reserves the right to make technical changes. These operating instructions are an integral part of the door. The original version of the operating instructions is in German. Manufacturer ASSA ABLOY Entrance Systems AB Lodjursgatan 10 SE-261 44 Landskrona Sweden Internet: www.albanydoors.com...
  • Page 3 Contents Introduction ....................... 7 Applicable documents ....................7 Declaration of conformity .................... 7 Amendments and validity .................... 7 Document storage ....................... 7 Target group ....................... 7 Safety instructions ....................8 General safety instructions ..................8 Safety instructions for operating the door ..............9 Safety instructions for installation and maintenance ...........
  • Page 4 4.7.2 Setting door limits for doors with displays ..............22 Correcting the lower end position [1] ................. 24 Setting the reduced opening height [1] ..............24 4.10 Setting the hold-open time [1] ..................25 4.11 Setting the pre-running time before closing [1] ............25 4.12 Setting the pre-running time before opening [1] ............
  • Page 5 Service interval ......................42 5.10 Permanent opening of the door [1]................43 5.11 Deactivation of Interlock function [1] ................. 43 5.12 Crash-system ......................43 5.12.1 Auto-repair crash system: ..................44 5.12.2 Manually repairable crash system:................44 5.13 Thermal switch ......................44 5.14 Airlock function [1] .....................
  • Page 6 Uninterruptible power supply (UPS) ................71 8.4.1 Wiring the UPS to the MCC ..................72 8.4.2 Parameterisation of the MCC ..................72 8.4.2.1 Programming an output to give a control signal to the UPS ........72 8.4.2.2 Configure the MCC for the UPS function ..............73 Single-Phase Combibox ....................
  • Page 7 Introduction These operating instructions apply to the use of the frequency converter control system MCC Vector Control with high speed doors. They are part of the product and describe the intended and safe use throughout the whole product life cycle. Before the installation of the MCC read the installation and operating instructions carefully and familiarize yourself with their contents.
  • Page 8 Safety instructions Before installation, operation, service, or maintenance work on this high speed door or their electrical components it is mandatory to read and to comply with the safety instructions. In addition to the general safety instructions in this section, always observe the safety instructions related to specific actions that are included in other sections.
  • Page 9 Safety instructions for operating the door • The door is assembled in accordance with the installation instructions. • All wiring between the door, the control unit and the drive is connected properly. • All safety devices and protection equipment are installed as intended use and are functional.
  • Page 10 Product Description The MCC control system is designed to be used with high speed doors. The MCC meets the valid and applicable European CE and American/Canadian UL requirements, which has been tested and confirmed by independent testing institutes. The control system contains all necessary components to operate these doors with consideration of all safety criteria.
  • Page 11 3.1.1 Safety devices of the control system The closing sequence of an automatic door is monitored by various safety devices in order to avoid accidents. The safety devices and functions incorporated in the control unit are described below. The doors are also equipped with other safety devices, depending on the door model.
  • Page 12 If the pre-running photocell is activated while the door is closing the door stops immediately and then opens again until it reaches the reference limit switch (reversing). After the tenth activation of the pre-running photocell (without the door closing completely) the door will be locked in the upper end position. It is however possible to parameterize the function differently (chapter 4.18).
  • Page 13 3.1.2.2 Toggle circuit / manual closing The toggle circuit / manual closing allows the door to be opened and closed using a single impulse activator. As long as the door is not fully open, every incoming impulse is interpreted as an Open impulse. An impulse received when the door is open starts a closing sequence.
  • Page 14 MCC - Display Display Function Function key 2 (F2) key 1 (F1) Open button Stop button Close button The three buttons “Open (reset)”, “Stop” and “Close” are designed to control the door and to reset the MCC in the case of a malfunction. They can also be used to alter the individual settings (e.g.
  • Page 15 Function keys 1 and 2 The function of these two keys varies and is always shown on the display immediately above the keys. The following symbols are used in the instructions to show that the keys should be pressed. Press left-hand function key! Press right-hand function key! Scroll up or down using the “open”...
  • Page 16 Installation Check the general operation of the door and the safety devices for proper function after installation of the door. Mechanical installation of the control system The control box should be mounted with the supplied mounting bracket. It can be also mounted onto an oscillation- and vibration-free wall.
  • Page 17 • The main supply cable must have a cross-sectional area of at least 1.5 mm Conductors with cross-sectional areas up to 2.5 mm can be connected. 4.2.2 Cross-section wiring / plug-in terminals Cross-section plug X1, X2, X3, X26 and protective earth terminals: 0.5-2.5 mm without wire end sleeve, 0.5-1.5 mm...
  • Page 18 Wiring restrictions The wiring must be installed in the hatched area to fulfil the requirements for the protection class. For wiring which is designed for an insulation test voltage of 3kV, this restriction is not valid. DANGER Risk of electrical shock Dangerous voltage can apply to low voltage wires / signal wires, which can lead to an electric shock with serious injuries or death.
  • Page 19 Terminal assignment of the control system 6410R0046_UM_Setup-Operation_MCC_EN11.docx 2012-07-16...
  • Page 20 WARNING Emergency stop or other external safety-related signals don´t fulfil any safety requirements if not connected to the terminals X 7 and / or X 71. Dangerous, not detected failures of the safety devices can occur. Ö Emergency stop or other external safety-related signals must be connected to the terminals X 7 and / or X 71.
  • Page 21 Emergency manual lever / emergency hand crank contact selection By changing over the switch (while the MCC is switched off) on the main board you can select whether the emergency manual lever or the emergency hand crank (depending on the door type, details in electrical drawing) is controlled by a normally open or normally closed contact.
  • Page 22 Setting door limits Set the end positions before using the door. There are two types to teach-in. WARNING Risk of material damage If the door is moved beyond the lower end position manually during installation (in hold to run mode), this may result in severe damage to the door. Ö...
  • Page 23 The Menu button can be used to quit the setup at this point to check or change the default settings (e.g. brake voltage). Now use the keypad to move the door to the lower final position and save this by pressing the stop button on the keypad (If the door is already in the closed position, the position can be saved without moving the door.).
  • Page 24 Correcting the lower end position [1] To make sure that the lower end position is not passed the limit should only be changed in small steps! 99 pulses are approximately 1-2cm (0,39”-0,78”). This depends on the door type. Setting the reduced opening height [1] The respective MCC input, which should open the door to the reduced opening height, must be programmed to the function “Reduced opening height”...
  • Page 25 4.10 Setting the hold-open time [1] This setting is also part of the quick menu. 4.11 Setting the pre-running time before closing [1] This function is used for traffic light, horn etc. as a warning signal before the door is closing.
  • Page 26 4.13.2 Setting the close after passage function with hold-open time [1] This setting is used to set the close after passage function at actuator inputs with the function “Open command with closing after time”. 4.13.3 Setting the close after passage time [1] 4.14 Programming the inputs [1] Select the input to be programmed (observe the electrical drawing) and enter one of...
  • Page 27 The options are as follows: Code No Function Open command with closure after a time (front) Open command with closure after a time (back) Open command (reduced opening height) without automatic closing function Open command (reduced opening height) with automatic closing function (front) Open command (reduced opening height) with automatic closing function (back)
  • Page 28 4.15 Programming the outputs [1] Select the output to be programmed (electrical drawing) and enter one of the function codes listed below. For safety reasons outputs 1 and 2 (X12 and X13) can only be re-programmed with system code [3] by the Albany Door Systems Service Team. The options are as follows: Code No Function...
  • Page 29 PLC output 8 UPS On/Off control system 4.16 Airlock function [1] 4.16.1 Airlock wiring A 3-wire connecting cable is required for the airlock wiring between Door A and B. Two 8,2kŸ resistors are also necessary. The airlock connection of both MCC´s is only possible at the terminals X14! The following connections are to be provided (Observe electrical drawing of the door!):...
  • Page 30 The selection options are: Function Description Single door No airlock operation Airlock with middle actuator Airlock operation with middle actuator Door A Door A Airlock with middle actuator Airlock operation with middle actuator Door B Door B Airlock without middle actuator Airlock operation without middle actuator door (A) Door A Airlock without middle actuator...
  • Page 31 4.17.2 Reducing the closing speed above an opening height of 2.5 m [2] 4.17.3 Reducing the closing speed below an opening height of 2.5 m [2] 4.18 Adjustment of activations of the safety edge or pre running photocell [2] The electrical safety edge serves as closing edge protection. As standard, the door is usually locked in the upper end position after the electrical safety edge has activated once.
  • Page 32 4.19 Activating reference search after a power failure [2] Here it can be select whether a reference search must be performed after a power failure. This monitoring is intended to last for around 5-6 hours without power. Afterwards the reference search must be performed. WARNING Risk of material damage At doors without brake release monitoring (brake release with mirco-switch) the...
  • Page 33 4.22 Setting the flash rate of the flashlight [1] The control system offers the option of using a normal indicator light as a flashlight. For this the switching frequency of the flashlight output can be changed using the following menu option. 4.23 Emergency exit doors –...
  • Page 34 4.25 Setting of the time [1] If the clock setting is not correct, it is necessary to change the time. If the adjusted values are not valid following view will be shown. Date and time will be set to the old values. 4.26 Setting of the date and time [2] Here the control system date and clock can be corrected.
  • Page 35 If the adjusted values are not valid following view will be shown. The time will be set to the old values. 4.27 Changing the main or supply voltage [2] CAUTION Risk of material damage A wrong main voltage setting can destroy the control system. Ö...
  • Page 36 4.28 Changing the main supply voltage frequency [2] 4.29 Changing the brake voltage [2] CAUTION Risk of material damage A wrong brake voltage setting can destroy the control system and the brake. Ö Observe the information of the type label of the brake. The control system must be switched off and on again, so that the brake voltage change becomes effective.
  • Page 37 4.31 Querying the door positions and the state history [0] The set date, set time, current MCC temperature, the current software state and the ready for work signal can be read off in this view. The number of encoder pulses for the end positions closed, opened and reduced opening height and the current position can be read off in this view.
  • Page 38 4.33 Reset service interval [1] If service is due, it is automatically shown with the following message. Every service interval indicated is recorded in the event log. If the service has been carried out in accordance with Albany Door Systems specifications the service interval counter must be reset.
  • Page 39 Operation Safety instructions Observe the safety instructions in Section 2 and the safety instructions in the user guide for the door. Display The display shows messages, faults, etc. in plain text or graphically. During operation the time, cycle counter and status information are shown. Switch-on and reference run The position of the door and the vector control of the motor are regulated by an incremental encoder.
  • Page 40 The door is now ready for operation. Opening the door An “open” impulse is given by any impulse activator or from the keypad. The brake is released; the drive motor is activated by the MCC with a pre-defined acceleration ramp. The door opens with maximum speed until it reaches the starting point of the upper deceleration ramp.
  • Page 41 The safety devices are switched off max. 50 mm (2”) before the lower end position is reached. This prevents the door from reversing when it reaches the ground. Stop the door The door can be stopped in any position by pressing the “Stop” button. An “Open” or “Close”...
  • Page 42 The following message appears for doors with emergency hand crank This message is cancelled automatically once the emergency manual lever has been returned to its original position or the emergency hand crank has been removed. If then a reference search is needed, the following message will then appear: The reference search is initiated by pressing the “Open”...
  • Page 43 5.10 Permanent opening of the door [1] Permanent opening can be activated as following. Permanent opening can be deactivated again by following the same sequence. 5.11 Deactivation of Interlock function [1] Doors that are interlocked with one or more other doors have the option of deactivating the interlock function.
  • Page 44 5.12.1 Auto-repair crash system: The door must be closed completely in hold to run mode. To do this the close button on the keypad must be pressed until the breakaway mechanism is snapped-in in place again and the door stops autonomous in the lower end position. Another “Open”...
  • Page 45 Description Actuator for Door A Actuator for Door B Middle actuator in the airlock Door line photocell Door A Door line photocell Door B Actuator for exiting the airlock Door A Actuator for exiting the airlock Door B TL1A Traffic light for Door A TL1B Traffic light for Door B 5.14.2 Airlock passage from A to B with middle actuator The airlock sequence can only be started if both doors are closed and the actuators...
  • Page 46 airlock and the 2nd door does not open automatically. Therefore, in this airlock option, a manual actuator for exiting the airlock should be provided at each door within the airlock (M1A and M1B). 5.14.4 Long vehicle function at doors with middle actuator This function is required if the vehicle to pass through the airlock is longer than the distance between the two airlock doors.
  • Page 47 Airlock function from A to B: Position of Door A Traffic light Position of Door B Traffic light function of Door A function of Door B Red => Off/On (*1) Red => Off/On (*1) Door A closed Door B closed Green =>...
  • Page 48 Fault correction Contact the supplier or manufacturer for fault correction and repairs. ALBANY Door Systems, Service Department Am Mondschein 25 59557 Lippstadt, Germany Tel.: +49 (0)2941 766 0 Fax: +49 (0)2941 766 294 Internet: www.albanydoors.com Email: service.ads.de@albint.com Checking the inputs and outputs On these display screens it is easy to see what voltage is present at each input and output.
  • Page 49 Every individual display view shows the date and time at which the error occurred, as well as the index, cycle status and the error code. The index is a running counter, which increases by one with each new error. The last occurred error is shown first. The two arrow keys on the keypad can be used to scroll through all error messages.
  • Page 50 Invalid positions DSP, electrical safety edge activation DSP, 18 V absent DSP overvoltage warning Overvoltage at DSP DSP over temperature warning IGBT Normal function (no reference search necessary) Reference search after switch-on Set up end positions Overload warning Safety function activated for closing impulse DSP error Valid door position saved Invalid config file...
  • Page 51 1025 Internal error 1026 Reference limit switch not activated with opened door 1027 Error in safety edge input 1028 Error in emergency stop input 1029 Input voltage at emergency stop input too high 1030 Earth fault in the 24 V circuit (low voltage) 1031 Earth fault in the 24 V circuit (high voltage) Opening height not reached during cyclical self-test (only for RR 300...
  • Page 52 The following actions are recorded in the control system’s event log: Event code Event Event log cleared Config file changed Application software changed Information note in event log added or changed Door service required Door serviced Control system cycle counter changed Door cycle counter changed Function of inputs/outputs changed Time changed...
  • Page 53 Error code Error Corrective action 1 flash Stop button or emergency stop pressed, Press reset (slow) electrical safety edge activated according to the max consecutive activations setting in a row, interlock device activated, hold brake released 2 flashes Crash activated For auto-repairing doors (slow) close the door, otherwise...
  • Page 54 Check pre-running photocell or electrical safety edge. Clean pre-running photocell. Acknowledge by actuating close button on the display. Switch off the control system, allow the motor to cool and, if necessary, clean the motor’s ventilation slots. Internal safety test faulty. RAM/ROM tests, speed monitoring or other internal safety tests faulty.
  • Page 55 Check function and wiring of additional safety devices. Please call the Albany Door Systems Service Team. Check function and wiring of electrical safety edge / the pre-running photocell. Permanent opening has been activated. Press left function key for reset. External permanent opening has been activated. To deactivate this, remove the permanent opening signal.
  • Page 56 Check the supply voltage and the parameter for the main voltage. The motor current is too high. Check that the door mechanism is running smoothly. Check that the motor and the door mechanism is running smoothly. Check alignment and function of the encoder.
  • Page 57 The door is blocked or the position encoder is sending incorrect signals. Check that the door mechanism is running smoothly. Check the function of the encoder. Check electrical safety edge / the pre-running photocell. Clean pre-running photocell. Press the “Open” or “Close” buttons to reset. Release the emergency stop or remove emergency hand crank and start the door using the “Open”...
  • Page 58 An earth fault has been detected in the 24 V circuit. Check the wiring of all 24 V loads. An earth fault has been detected in the 24 V circuit. Check the wiring of all 24 V loads. Only for emergency exit door RapidRoll 300 plus F+R Door can be released with right function key “Code”...
  • Page 59 Keypad test This test is used to check whether the individual keys on the keypad are working. 6.10 Technical support The display lists the contact information for technical support or the website on which the latest contact information for local technical support can be retrieved. 6.11 Clone function when replacing the control system The software can be copied from one control to the other with the clone function.
  • Page 60 Defektive MCC New MCC Clonecable Main voltage No main voltage (only at new MCC) At older control systems without the “Ready for Cloning” label, the changed customer settings in the display should be checked after each cloning procedure! These are, e.g.
  • Page 61 Technical data and control system label General data Housing material anodized aluminium Dimensions of housing WxHxD, 220 x 380 x 100 mm (14,5" x 8,6" x 4") without cable glands and end plates Main voltage 3~ PE; 50-60 Hz 220-480 V -10%/+5% Max.
  • Page 62 Without EMC filter: Max. 2m (industry and Motor cable length residential / commercial environments) With EMC filter: Max. 30m (industry and residential / commercial environments) Classifications of safety circuits to EN ISO 13849-1 Performance Function Category MTTFD DCAVG Level Input emergency stop 4633 Input electrical safety edge or the pre-running photocell...
  • Page 63 Optional MCC – Units Flange plate with integrated junction box The flange plate with integrated junction box allows an easy and time-saving wiring of the door sensors to the MCC . 8.1.1 Connector assignment junction box If a safety edge is connected, it may be necessary to use a cable adapter (see electrical drawing) DANGER...
  • Page 64 Interface board The MCC can be supplemented with a multifunctional interface board which increases the scope of the control system. There are 3 dry relay changeover contacts (8A, 250V~ / 10A, 240V-) on the interface board for controlling external components, which are controlled directly through the MCC outputs.
  • Page 65 Terminal Description Pin assignment X 100 Connection of fuse F1 T2A => Terminal 1 and 2 Dry changeover contact of 1=COM, 2=NO, 3=NC X 101 relay KA1 Dry changeover contact of 1=COM, 2=NO, 3=NC X 102 relay KA2 Dry changeover contact of 1=COM, 2=NO, 3=NC X 103 relay KA3...
  • Page 66 8.2.2 Schematic electrical drawing of the interface board: 6410R0046_UM_Setup-Operation_MCC_EN11.docx 2012-07-16...
  • Page 67 MCC extension The MCC can be supplemented with a multifunctional extension which increases the scope of the control system and provides reserve space for additional components. The MCC extension enables various plug-on boards for radio receivers and loop detectors to be directly installed. The connection with the MCC is made using a 40- pin ribbon cable and therefore reduces the wiring required for the installation.
  • Page 68 8.3.2 Terminal assignment of the MCC extension board DANGER Serious injuries at the unsecured door. Loss of the CE conformity. The inputs and outputs the extension board and the MCC are interconnected parallel. A simultaneous use can lead to a loss in safety and to unexpected behaviour of the door.
  • Page 69 Terminal Description Pin assignment X 223 Plug-in connector for connection with the MCC X 9 – X 21 Cable connectors for sensors/actuators parallel to the plugs on the MCC X 22 Alternative connector for display X 200 Connection of the internal fuse F1 (250V T2A) X 201 Changeover contact relay K1 - MCC output GO5/X16 1=COM, 2=NO, 3=NC...
  • Page 70 8.3.3.1 Radio receiver 433 MHz 2 channel 433 MHz radio receiver, whereby only one channel is used on the MCC extension. Teaching-in of the radio receiver: Press teach in button of radio receiver and then actuate transmitter. Up to 32 transmitter can be teached-in To delete the teached-in transmitter press teach-in button until LED lights up! Observe manual of the radio receiver!
  • Page 71 WARNING Risk of personal injury and material damage. Disturbance of the general operation and unexpected behaviour of the door. The inputs and outputs of the extension board and the MCC are interconnected parallel. A simultaneous use of the inputs and outputs can lead to a disturbance of the general operation and unexpected behaviour of the door.
  • Page 72 8.4.1 Wiring the UPS to the MCC The wiring of the door is done according to the electrical drawing. If there is no electrical drawing available, the connections can be made according to the following examples. Programmable outputs X14-X19 of the MCC can be chosen to control the UPS. In the examples of the two versions the output X15 of the MCC controls the UPS .
  • Page 73 The programmable outputs 1 and 2 (X12 and X13) are reserved for safety devices and therefore cannot be used for controlling the UPS. 8.4.2.2 Configure the MCC for the UPS function The UPS function needs to be activated in the MCC. It is done by adjusting the UPS voltage in relation to the nominal net voltage in percentage.
  • Page 74 8.5.1 Parameterisation of the MCC for single phase main supply EMC filter For motor cable length from 2m to 30m a EMC filter is necessary, in order to keep the EMC requirements for the industrial and residential / commercial environments. The EMC filter is in a separate housing and mounted below the MCC.
  • Page 75 Field bus module The field bus module of the MCC offers the possibility to connect the MCC to different field bus systems. The corresponding fieldbus standard is set by selecting the used Anybus Compactcom (Anybus-CC) communication module. 8.7.1 Structure of field bus module The fieldbus module consists of a mainboard, an Anybus CC communication module and the MCC extension housing, which is flanged at the MCC.
  • Page 76 8.7.1.1 Mainboard Slot for Anybus CC module Connector for supply voltage Terminal block for Connector for Safety relay MCC interconnection The DIP-switches on the mainboard for the transfer rate between MCC and bus module should be always set to 115,2 kbps (1100). 8.7.1.2 Profinet 1-Port For the Profinet 1-port bus structure an external network-switch is necessary.
  • Page 77 8.7.2 Set Fieldbus Address 8.7.3 Generic Station Description (GSD-file) The Generic Station Description (GSD-file) of the used bus module can be downloaded at http://www.anybus.com/products/abcc.shtml. The user manual and the specifications of the manufacturer must be observed. 8.7.4 Ethernet/IP The TCP/IP configuration setup can be made with the Anybus IP config Utility for module TCP/IP configuration.
  • Page 78 For future use 0x0040 For future use 0x0080 9: Custom 1 0x0100 10: Custom 2 0x0200 11: Custom 3 0x0400 Custom1-8: For 12: Custom 4 0x0800 customized digital data 13: Custom 5 0x1000 out from the MCC (see electrical drawing). 14: Custom 6 0x2000 15: Custom 7...
  • Page 79 Earth fault in the 24 V circuit (high voltage) 1031 Opening height not reached during cyclical self- 1032 test (only for RR300 Plus F+R) Breakaway function activated 1033 Frequency converter undervoltage 1100 Frequency converter phase error 1101 Frequency converter overvoltage 1102 Frequency converter overvoltage warning 1103...
  • Page 80 5 Reset 0: NOP 0x0010 This bit is used to reset Lost bus communication system 1: The system the control from error or the Anybus module is will be reset states. This bit shall in faulty only be active for a maximum time of 500ms to avoid that the control is restarted...
  • Page 81 8.7.7.3 Byte order Profibus and Profinet IO Both are MSB (Most Significant Byte) first buses, so the byte order is: Byte 1 Custom data to the MCC (chapter 8.7.7.1) Byte 2 Standard data to the MCC (Door open etc.) (chapter 8.7.7.1) Byte 3 For future uses (chapter 8.7.7.2) Byte 4...
  • Page 82 www.albanydoors.com 6410R0046_UM_Setup-Operation_MCC_EN11.docx 2012-07-16...