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Installation and
Operation Manual
X-STREAM WASH
Please read this manual completely before attempting
to install, operate or service this equipment
This manual is Copyright © 2013 Duke Manufacturing Co. All rights reserved.
Reproduction without written permission is prohibited. Duke is a registered
trademark of the Duke Manufacturing Co.
Duke Manufacturing Co.
2305 N. Broadway
St. Louis, MO 63102
Phone: 314-231-1130
Toll Free: 1-800-735-3853
Fax: 314-231-5074
www.dukemfg.com
P/N 115152F
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Summary of Contents for Duke X-STREAM WASH
- Page 1 Please read this manual completely before attempting to install, operate or service this equipment This manual is Copyright © 2013 Duke Manufacturing Co. All rights reserved. Reproduction without written permission is prohibited. Duke is a registered trademark of the Duke Manufacturing Co.
- Page 2 Installation and Operation of X-STREAM WASH...
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Page 3: Table Of Contents
Installation and Operation of X-STREAM WASH TABLE OF CONTENTS I. GENERAL INFORMATION .....................6 A. X-STREAM WASH SPECIFICATION ..............6 II. INSTALLATION INSTRUCTIONS .................7 A. QUALIFIED PERSONNEL ..................7 B. DELIVERY AND INSPECTION ................7 C. PLACEMENT ......................7 D. PLUMBING REQUIREMENTS ................7 E. ELECTRICAL CONNECTIONS ................8 F. - Page 4 Installation and Operation of X-STREAM WASH SAFETY AND ELECTRICAL WARNINGS THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL ELECTRICAL EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD STARTUP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. READ THIS MANUAL THOROUGHLY BEFORE OPERATING, INSTALLING OR PERFORMING MAINTENANCE ON THE EQUIPMENT.
- Page 5 Installation and Operation of X-STREAM WASH : Before removing any sheet metal panels or servicing this equipment, always perform the Electrical LOCKOUT/TAGOUT Procedure. Be sure all circuits are disconnected. Failure to comply with this procedure can cause property damage, injury or death.
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Page 6: X-Stream Wash Specification
DRAIN MODEL NUMBER KEY: SSSTUVW-XXYY with suffixes. Where: Indicates the type of unit XSW – Denotes an X-Stream wash unit Indicates the options – – Denotes no options H – Denotes the heated sanitizer sink option C – Denotes that chemical injection sanitizer sink option Indicates the controller model number 1 –... -
Page 7: Installation Instructions
Installation and Operation of X-STREAM WASH II. INSTALLATION INSTRUCTIONS A. QUALIFIED PERSONNEL C. PLACEMENT These installation instructions are for the use of qualified • HANDLING – The units are very heavy and may installation and service personnel only. Installation require the use of moving equipment. Consult with or service by other than qualified personnel may result your local restaurant equipment supplier. -
Page 8: Electrical Connections
Installation and Operation of X-STREAM WASH F. XSTREAM WASH OPTIONS • Any plumbing overflows for the unit are shipped uninstalled and will need to be installed during ITEM PART NAME PART installation. See below for a depiction of the main tank overflow (Note: A main tank overflow is an option and is not provided on some units). -
Page 9: Operation Instructions
Installation and Operation of X-STREAM WASH III. OPERATION INSTRUCTIONS A. INITIAL STARTUP A-10 Fill Tanks with Water • WASH TANK – Fill wash tank with hot water to the marked Fill Line. The water temperature should be 110˚ to 115˚ F (43˚ to 46˚ C). -
Page 10: Pre-Scrapping
Installation and Operation of X-STREAM WASH B. PRE-SCRAPPING NOTE: Pots and Pans that are stacked or nested together during the wash cycle will not be cleaned Wares should be scrapped, NOT SCRUBBED, prior properly. Pause the cycle and move them apart from to loading to remove heavy soils and debris. -
Page 11: Start The Wash Cycle
Installation and Operation of X-STREAM WASH It is recommended that not more than 10 to 12 pans be placed in the wash tank during a wash cycle. Soak in Sanitizer If your unit did not come with a sheet pan rack, one can be ordered from the factory. -
Page 12: K1000 Control Panel
Installation and Operation of X-STREAM WASH E-20 K1000 Control Panel ® K-1000 CONTROL CENTER Heater Alarm Change Water Soap WARNING START TEMP ® STOP ® Your Solutions Partner Hazardous voltage. Disconnect power before servicing machine. (800) 735-3853 K1000 Control Panel Mylar Buttons TEMP Button Press to set or display the wash tank's running temperature. -
Page 13: Basic Operation
Installation and Operation of X-STREAM WASH Basic Operation Temperature Sensor Fault When you first power up to use your wash tank, the If the water or heater sheath temperature sensors should display will show FIL, fill the wash tank to the water fail, the controller will indicate the fault by taking the fill line (see the INITIAL STARTUP section). -
Page 14: Parameter Description
Installation and Operation of X-STREAM WASH Programming – Controls Supplied After Programming – Controls Supplied Prior To 12/01/2013 12/01/2013 Supervisor Mode The programming mode can be accessed by holding the The supervisor mode can be accessed by holding the START buttons simultaneously for 5 seconds. - Page 15 Installation and Operation of X-STREAM WASH Setup Mode – OP.S Press the TEMP button to advance between the parameters that are available, see parameter table. Enter the supervisor mode and press the Up or Down buttons until OP.5 appears in the display.
- Page 16 Installation and Operation of X-STREAM WASH Setup Mode Parameter Table Parameter Mne- Parameter Description Table 1 Table 2 Units monic Name Default Value Default Value (Fahrenheit) (Celsius) Temperature Set Setpoint 115°F 46°C Degrees Point Change Water Timer 1 4.00 4.00...
- Page 17 Installation and Operation of X-STREAM WASH Configuration Mode – CnF. Enter the supervisor mode and press the Up or Down The parameter name and its value will be swapped in and out of the display. Press the Up and Down button buttons until CnF.
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Page 18: Timer Operation
Installation and Operation of X-STREAM WASH Timer Operation The change water timer ( t ) will retain its current count when the washer is stopped or when power is disconnected from the controller. The soap delay timer ( t2 ) allows for a delay before soap is dispensed into the wash tank. -
Page 19: K5000 Control Panel
Installation and Operation of X-STREAM WASH E-30 K5000 Control Panel ® ® ® Your Solutions Partner (800) 735-3853 DANGER CYCLE 1 CYCLE 2 CYCLE 3 FRANÇAIS ESPAÑOL ITALIANO CYCLE 4 CYCLE 5 STOP 6 CYCLE TYPES: SOAP HEATER 1. LIGHT Hazardous voltage. - Page 20 Installation and Operation of X-STREAM WASH Basic Operation Language Buttons When you first power up to use the wash tank, the FRANÇAIS ESPAÑOL ITALIANO display will scroll FILL WASH TANK WITH HOT WATER, fill the wash tank to the water fill line (see the The 3 language button allow selection of the language INITIAL START UP section).
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Page 21: Time Display
Installation and Operation of X-STREAM WASH The water circulation pumps are circulating at the for as many steps as required (up to 3 per Cycle). If holding speed and the heater is maintaining the holding step duration is set to 0, then all following parameters temperature. -
Page 22: System States
Installation and Operation of X-STREAM WASH System States From this state, the cycle programming and low-level programming menus are accessible with the proper There are a few states of operation in the controller. button sequence. • POWER UP State WASH State •... - Page 23 Installation and Operation of X-STREAM WASH HOLD/CLEAN mode is active at the end of a Wash Soap Level Detection cycle. At that time, the 1st line of the display will flash Soap Level Detection is an optional feature. There are...
- Page 24 Installation and Operation of X-STREAM WASH Sanitize Tank The sanitizing tank is optional on the appliance. This is a tank that is usually used to sanitize the cookware after it has been washed. This tank can have its own optional soap pump, as well as an optional heating element.
- Page 25 Installation and Operation of X-STREAM WASH Low Level Programming Temperature Units This setting allows a different temperature unit to be This mode of operation allows the various working used for display. You can switch between Celsius and parameters of the control panel to be programmed.
- Page 26 Installation and Operation of X-STREAM WASH Hold Pump Speed Sanitize Soap This setting sets the pump speed for the HOLD or This is the time setting used to set how long the sanitize CLEAN state. soap pump will run. Parameter name: HOLD PUMP SPEED...
- Page 27 Installation and Operation of X-STREAM WASH Dry Fire Period Change Water Time The heater is not used at 100% when trying to detect This is the maximum time the washer will operate before a dry fire in the OFF state. This parameter (along with forcing water to be changed by the user.
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Page 28: Wash Cycle Defaults
Installation and Operation of X-STREAM WASH E-40 WASH CYCLE DEFAULTS (NOTE: SEE CHANGE SETTINGS SECTION ON HOW TO ENTER) CYCLE 1 Name English DELICATE WARE CYCLE French LE CYCLE DE MARCHANDISE DELICAT Spanish EL CICLO DELICADO DE WARE Italian IL CICLO DI WARE DELCATO... - Page 29 Installation and Operation of X-STREAM WASH CYCLE 4 Name English POTS AND PANS CYCLE French CYCLE DE POTS ET CASSEROLAS Spanish EL CICLO DE OLLAS Y CACEROLAS Italian IL CICLO DI VASI E PADELLE STEP 1 STEP 2 STEP 3...
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Page 30: Service And Repair
Installation and Operation of X-STREAM WASH IV. SERVICE AND REPAIR Periodic service and maintenance of the unit is not preparation equipment. Contact the Duke Manufacturing required beyond the user’s monthly cleaning schedule. Company Service Department at the USA worldwide Qualified service personnel must perform service or... - Page 31 Installation and Operation of X-STREAM WASH...
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Page 32: Electrical Schematics
Installation and Operation of X-STREAM WASH V. ELECTRICAL SCHEMATICS K1000 208-240V, 1 PHASE(UNITS AFTER 12/2013) - Page 33 Installation and Operation of X-STREAM WASH K1000 208-240V, 1 PHASE(UNITS TO 12/2013)
- Page 34 Installation and Operation of X-STREAM WASH K1000 208-240V, 3 PHASE (UNITS AFTER 12/2013)
- Page 35 Installation and Operation of X-STREAM WASH K1000 208-240V, 3 PHASE (UNITS TO 12/2013)
- Page 36 Installation and Operation of X-STREAM WASH K1000 440-480V, 3 PHASE (UNITS AFTER 12/2013)
- Page 37 Installation and Operation of X-STREAM WASH K1000 440-480V, 3 PHASE (UNITS TO 12/2013)
- Page 38 Installation and Operation of X-STREAM WASH K5000 208-240V, 3 PHASE...
- Page 39 Installation and Operation of X-STREAM WASH K5000 440-480V, 3 PHASE...
- Page 40 Installation and Operation of X-STREAM WASH Duke Manufacturing Co. 2305 N. Broadway St. Louis, MO 63102 Phone: 314-231-1130 Toll Free: 1-800-735-3853 Fax: 314-231-5074 www.dukemfg.com...
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