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Von Arx DC3324 Operating Manual

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Operating Manual
Dust collector
Model: DC3324
Original instructions

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Summary of Contents for Von Arx DC3324

  • Page 1 Operating Manual Dust collector Model: DC3324 Original instructions...

  • Page 3: Operation

    Von Arx EOOD Nedyalka Shileva 20 4000 Plovdiv (Bulgaria) Tel.: +359 32 94 05 53 E-Mail: order@vonarx.com Website: www.vonarx.com TECHNICAL DATA SAFETY INSTRUCTIONS GENERAL TRANSPORT INITIAL OPERATION OPERATION MAINTENANCE ELECTRICAL SYSTEM FAULT DIAGNOSIS SPARE PARTS Changes to technical data reserved...

  • Page 5: Table Of Contents

    DC3324 Operating Manual Technical Data Chapter 1 1.1 Rating PAGE 1.2 Unit - specification PAGE 1.3 Operative range and correct usage PAGE 1.4 Unintended use PAGE 1.5 Stand-by power supply (generator) PAGE 1.6 Advice for operators PAGE 1.7 Machine type designation...

  • Page 6: Rating

    Operating Manual DC3324 Technical Data 1.1 Rating Machine: Dust collector Model: DC3324 Manufacturer: IMPACTS GmbH Zöllnerstraße 7 51491 Overath, Germany 1.2 Unit - specification Dimensions: Dust collector DC3324 Length 1285 mm / 50.6 in Width 800 mm / 31.5 in Height 1210 mm / 47.6 in...

  • Page 7: Operative Range And Correct Usage

    Operating Manual Technical Data 1.3 Operative range and correct usage The dust collector DC3324 is designed to be used with blast machines. It is only allowed to vacuum dry dust. The manufacturer will not be liable for damage resulting from incorrect usage.

  • Page 8: Advice For Operators

    DC3324 Technical Data 1.6 Advices for operators During the operation of the dust collector DC3324 in combination with other equipment it may be possible to exceed the acceptable noise level of 85 dB (A). This is dependent on the different locations and the local circumstances. When the noise level is 85 dB (A) or more, the machine operator and the persons working near the machine must wear sound–...

  • Page 9: Machine Type Designation

    DC3324 Operating Manual Technical Data 1.7 Machine type designation Machine designation: DC3324 Machine series: Dust collector Cleaning System: continously Performance: up to 1200m³/h / 706 cfm Filtration area: 33 m² / 355 sq.ft Dust classification: Dust hose connection: variable Version: April 2024...
  • Page 10 Operating Manual DC3324 Technical Data Notes Changes to technical data reserved...

  • Page 11: Safety Instructions

    DC3324 Operating Manual Safety Instructions Chapter 2 2.1 Explanation of warnings and symbols PAGE 2.2 Organizational measures PAGE 2.3 Personnel selection and qualification PAGE 2.4 Safety precautions applicable to PAGE different operating conditions 2.5 Repair work, maintenance activities PAGE and default repair on the job site.

  • Page 12: Explanation Of Warnings And Symbols

    Operating Manual DC3324 Safety Instructions 2.1 Explanation of warnings and symbols The following denominations and symbols are used in the operating manual to highlight areas of particular importance: Symbol of operational safety. This symbol will be shown in this operating manual next to all safety precautions that are to be taken in order to ensure prevention to life and injury.
  • Page 13 DC3324 Operating Manual Safety Instructions Indications relating to protective devices of electrical equipment. Warning against dangerous voltages. Indications where consultation with the manufacturer is necessary. Instructions relating to periodical checks. Reference to important instructions contained in the operating manual. Version: April 2024...

  • Page 14: Organizational Measures

    Operating Manual DC3324 Safety Instructions 2.2 Organizational measures The operating manual is to be kept near the location where the machine is located and must be reachable all the time! In addition to the operating manual, general and legal regulations regarding...

  • Page 15: Personnel Selection And Qualification

    DC3324 Operating Manual Safety Instructions If safety-critical changes occur to the machine or its performance, the machine must be shut down immediately! The cause of the fault has to be established immediately and has to be repaired before starting the work again!

  • Page 16: Safety Precautions Applicable To

    Operating Manual DC3324 Safety Instructions Select clearly the machine operator. Define his responsibilities also regarding to traffic safety regulations and empower him to decline instructions from third parties which are not complying with the safety requirements! Personnel being trained or made acquainted with the equipment may only be deployed under constant supervision of an experienced person.

  • Page 17: Repair Work, Maintenance Activities

    DC3324 Operating Manual Safety Instructions Default must be rectified immediately! Start-up and switch off operations and control devices have to be handled in accordance with the operating manual! All persons in the proximity of the machine must wear safety glasses with lateral protection as well as safety shoes.
  • Page 18 Operating Manual DC3324 Safety Instructions Before starting any maintenance or repair work the operator of the machine has to be informed about it! During all work related to the use, the modification or the adjustment of the machine and of the safety devices as well as inspection, maintenance and repair,...

  • Page 19: Definition Of The Safety Off Position

    DC3324 Operating Manual Safety Instructions 2.6 Definition of the Safety off position Definition: The safety off position is the position of the machine when it cannot generate any hazard. Putting the machine in the safety off position means: þ Switch off the connected machine.

  • Page 20: Electrical Engineering Regulations

    Operating Manual DC3324 Safety Instructions 2.8 Electrical engineering regulations Work on the electrical parts of the equipment may only be undertaken by a skilled electrician or by a trained person under the guidance and supervision of a skilled electrician as well as in accordance with the electrical engineering regulations.

  • Page 21: For Special Attention

    DC3324 Operating Manual Safety Instructions 2.9 For special attention Use only proper and default free tools for your work. Damaged tools have to be repaired immediately or to be replaced. While working, for your own safety, the required safety equipment and safety cloths must be worn.
  • Page 22 Operating Manual DC3324 Safety Instructions Notes: Changes to technical data reserved...
  • Page 23 DC3324 Operating Manual General Chapter 3 3.1 Operative range PAGE 3.2 Scope of supply PAGE 3.3 Description of the dust collector PAGE 3.4 Care and maintenance PAGE Version: January 2025...
  • Page 24 Please select a dust hose with a suitable inner diameter that corresponds with the fittings on the machine. The dust collector DC3324 is characterised by a particularly high economy and simple handling. The dust collector DC3324 is a compact, efficient dust collector to operate middle-sized surface treatment machines.
  • Page 25 DC3324 Operating Manual General 3.3 Description of the dust collector Filter housing Control panel Dust bin Hose connector with dust hose Rear frame Outlet damper (butterfly valve) Power supply for subsystem Pulse cleaning system 10 Lifting system for dust bin...
  • Page 26 Operating Manual DC3324 General Dust bin (2) and lifting system (10) Underneath the filter housing you will find the dust bin, this bin takes up the particles separated by the filter cartridges. The bin seizes approx. 100 litres / 26.4 gal and is equipped with two wheels.
  • Page 27 MACHINE POWER SUPPLY 32 AMP PULL RELIEF In the control panel of the DC3324 all elements are central combined for the operation and monitoring of the dust collector. The main switch (1) must be switched ON to start up the dust collector and attached machines. By push button (2) as well as (3) the fan as well as compressor are switched ON/OFF.
  • Page 28 Operating Manual DC3324 General Hose connector (7) The dust hose (1) will be connected via a connector (2) being pushed into the side opening and secured by a notched pin (3). The adapter (2) needs to be pushed into the side of the housing while the pin (3) is lifted upwards, turned about 90 degree and restored back into the bore of the adapter to be locked.
  • Page 29 DC3324 Operating Manual General 3.4 Care and maintenance Careful servicing and regular maintenance of the filter unit is essential for function and safety. Consider unusual noises and examine each change of the operational behaviour of the dust collector. Call a technician if doubts about the cause exist or a normal remedy without technician does not appear possible.
  • Page 30 Operating Manual DC3324 General Notes: Changes to technical data reserved...
  • Page 31 DC3324 Operating Manual Transport Chapter 4 4.1 General notes PAGE 4.2 Dimensions and weight PAGE 4.3 Transport PAGE 4.4 Transport by lifting devices PAGE 4.5 Transport of the dust collector by vehicle PAGE PAGE 4.6 Transport during machine operation Version: April 2024...
  • Page 32 Operating Manual DC3324 Transport 4.1 General Notes Before the dust collector is used for the first time, authorised dealers offer a course to familiarise maintenance and operating personnel with all elements of the dust collector. We are not liable for damage caused by incorrect use of the dust collector by personnel not being trained by the dealer.
  • Page 33 DC3324 Operating Manual Transport 4.4 Transport with lifting devices When transporting the dust collector with hoisting equipment like a crane or a lift, check the total weight permitted. (Chapter 4.2 dimensions). Please use only appropriate, allowed and qualified hoisting equipment (S) as well as ropes and chains. You will find the weight of the equipment in chapter 4.2 or on the serial plate of the...
  • Page 34 Operating Manual DC3324 Transport 4.5 Transport of the dust collector by vehicle When transporting the dust collector with vehicles, proceed in such a manner that damage due to the effects of force or incorrect loading unloading avoided. Use straps and fix...
  • Page 35 DC3324 Operating Manual Initial Operation Chapter 5 5.1 Preparing for initial operation PAGE 5.2 Initial operation PAGE Version: April 2024...
  • Page 36 Operating Manual DC3324 Initial Operation 5.1 Preparing for initial operation Before start-up of the dust collector, operating personnel must have made itself familiar with the safety regulations, which are treated in this manual. Bring the dust collector on the job site near to the machine to be connected.

  • Page 37: Initial Operation

    DC3324 Operating Manual Initial Operation If you´re facing any kind of technical problem that is related to the power supply during your preparing call an electrician. Work on the electrical connections may only be performed by trained technical personnel. 5.2 Initial operation After the preparing, proceed as follows to start up the dust collector.
  • Page 38 Operating Manual DC3324 Initial Operation To adjust the airflow to the requirements of the machine that’s connected the filter is equipped with a butterfly valve (F). For the adjustment, loosen the retaining screw (S) and push the lever (L) upwards direction (O) to throttle or downwards direction (C) to increase the air flow.
  • Page 39 DC3324 Operating Manual Operation Chapter 6 6.1 Operation of the dust collector PAGE 6.2 Dust bin dumping PAGE 6.3 Switch off the dust collector PAGE 6.4 Behaviour on disturbances PAGE 6.5 Safety switch off PAGE 6.6 Start up after safety switch off PAGE 6.7 Measures before and after longer downtimes...
  • Page 40 DC3324 Operation 6.1 Operation of the dust collector Start-up and operation of the dust collector DC3324 do not differ from the proceedings described in chapter 5 "Initial Operation". Consider however following notes for continuous operation. Control daily that the sediment bowl filter separator (1) of the compressed air system is empty.
  • Page 41 DC3324 Operating Manual Operation 6.2 Dust bin dumping The dust bin of the filter unit should be checked regularly for its level. The time intervals depend on the attached machine as well as the surface to be treated. To empty the dust bin,...
  • Page 42 Operating Manual DC3324 Operation 6.3 Switch off the dust collector Allow the dust collector after completion of the work, to run still some minutes with throttled fan. This will allow the filter cartridges to have a better cleaning effect. This is specially recommended when operating in environment with high air humidity and if the treated surface still had humidity.
  • Page 43 DC3324 Operating Manual Operation 6.6 Start up after safety switch off After a fault, ensure that you find the reason of the fault before you restart the dust collector. Leave the main-switch in Off position and bring the machine in the safety-off position before you start to find out the fault.
  • Page 44 Operating Manual DC3324 Operation After longer downtimes See chapter 5 "Initial Operation" Changes to technical data reserved...

  • Page 45: Maintenance

    DC3324 Operating Manual Maintenance Chapter 7 7.1 Recommendations PAGE 7.2 Maintenance and inspection list PAGE 7.3 Maintenance PAGE 7.4 Belt PAGE 7.5 Fitting belt PAGE 7.6 Belt tension PAGE 7.7 Taper-Lock bushes PAGE 7.8 Changing filter cartridges PAGE 7.9 Drive motors PAGE 7.10 Spare parts stock...
  • Page 46 Operating Manual DC3324 Maintenance 7.1 Recommendations Failures due to inadequate or incorrect maintenance may generate very high repair costs and long stoppage periods of the machine. Regular maintenance is essential. Safety and service life of the machine depend, among other things, on proper maintenance.
  • Page 47 DC3324 Operating Manual Maintenance 7.2 Maintenance and inspection list Operating hours/ Inspection points, maintenance instructions time period 12 h after repairing Check function of all safety devices. Check all accessible screw connections for tight seat. Daily and prior start Check ground-failure protection switches functions.
  • Page 48 Operating Manual DC3324 Maintenance 7.3 Maintenance As already mentioned in Chapter 5 "Initial operation" we recommend to accomplish the first repair works on the machine with the help of dealer personnel. Using this option, your maintenance personnel will have the opportunity to get an intensive training.
  • Page 49 DC3324 Operating Manual Maintenance In order to grant a perfect output transmission, the V-belt drive needs continuous observation. Data of belt See Chapter 10 spare parts 7.5 Fitting belt Remove the belt guard only after the drive motor is at a standstill, the main switch of the filter is OFF and the machine is in Safety Off Position as described in chapter 2.6.
  • Page 50 Operating Manual DC3324 Maintenance 7.6 Belt tension To achieve a maximum power transfer and live time the correct setting of the belt tension is essential. Often belts are set with the wrong tension and fail before normal service time. Belts, that are set with too much tension causing bearing problems on motors and or connected driven units.
  • Page 51 DC3324 Operating Manual Maintenance Assembly: Assure that all contact surfaces are free from dirt and oil. Place the taper lock into the pulley. Slightly lubricate the screws (1) and insert them into the respecting threaded holes. Clean the shaft, shift the pulley with the taper lock, as one unit, onto the shaft, and position the assembly.
  • Page 52 Operating Manual DC3324 Maintenance 7.8 Changing filter cartridges Before you start changing the cartridges you should clean down as described in chapter 6.3, afterwards remove the dust bin. Remove dust deposits in the filter housing using a dust collector, don't use compressed air.
  • Page 53 DC3324 Operating Manual Maintenance 7.9 Drive motors All Motors are appropriate for a long-life span. Damages of the motors are perceptible by unusual noises or malfunctions. Keep the driving motor always free by excessive contamination. (Overheating). Keep the fan covering free and don´t lay any object on the covering.
  • Page 54 Operating Manual DC3324 Maintenance Notes: Changes to technical data reserved...
  • Page 55 DC3324 Operating Manual Electrical System Chapter 8 8.1 Hints for electrics PAGE 8.2 Electric wiring diagram PAGE 8.3 Hints for pneumatics PAGE 8.4 Pneumatic plan PAGE Version: February 2025...
  • Page 56 Operating Manual DC3324 Electrical System 8.1 Hints for electrics Shut off completely the machine for repair or maintenance work. All plugs have to be disconnected, keep all cables and plugs near the machine in order to prevent the machine from being switched on accidentally.
  • Page 57 DC3324 Operating Manual Electrical System 8.2 Electric wiring diagram Version: February 2025...
  • Page 58 Operating Manual DC3324 Electrical System Changes to technical data reserved...
  • Page 59 DC3324 Operating Manual Electrical System Version: February 2025...
  • Page 60 Operating Manual DC3324 Electrical System Changes to technical data reserved...
  • Page 61 DC3324 Operating Manual Electrical System 8.3 Hints for pneumatics Shut off completely the dust collector and release the compressed air for repair or maintenance work. Bring the dust collector in safety off position chapter 2.6 Pneumatic spares need to be ordered with reference to chapter 10 spare parts.
  • Page 62 Operating Manual DC3324 Electrical System 8.4 Pneumatic plan Changes to technical data reserved...
  • Page 63 DC3324 Operating Manual Fault Diagnosis Chapter 9 9.1 Fault diagnosis dust collector PAGE 9.2 Fault diagnosis electrical system PAGE Version: April 2024...

  • Page 64: Fault Diagnosis

    Operating Manual DC3324 Fault Diagnosis 9.1 Fault diagnosis dust collector Prior to any repair works on the equipment or its drives, the equipment must be secured against unintentional switching- on. Put the machine to its safety off position. Fault Possible reasons for failure...
  • Page 65 DC3324 Operating Manual Fault Diagnosis 9.2 Fault diagnosis electrical system Prior to any repair works on the equipment or its drives, the equipment must be secured against unintentional switching- on. Put the machine to its safety off position. Work on electrical equipment or operating materials may only be...
  • Page 66 Operating Manual DC3324 Fault Diagnosis Notes: Changes to technical data reserved...
  • Page 67 DC3324 Operating Manual Spare Parts Chapter 10 Overview PAGE Dust bin ASSY PAGE Chassis general PAGE Fan ASSY PAGE Running gear PAGE Dust bin lifting device PAGE Air system PAGE Version: April 2024...
  • Page 68 Operating Manual DC3324 Spare Parts Overview: POS QTY DESCRIPTION PART NO. COMP. AIR SUPPLY SET CHASIS ASSEMBLY DUST BIN ASSEMBLY 204 000 107 DUST BIN SEAL 204 000 757 CONTROL PANEL MAIN PLUG 603 000 005 MAIN SUPPLY CABLE 602 000 014...

  • Page 69: Spare Parts

    DC3324 Operating Manual Spare Parts Dust bin ASSY: POS QTY DESCRIPTION PART NO. DUST BIN 204 000 084 DUST BIN SUPPORT 204 000 095 CLAMPING LEVER 311 000 021 WHEEL 304 000 036 COUNTERS. BOLT WITH HEX SOCKET DIN 7991 M8x16...
  • Page 70 Operating Manual DC3324 Spare Parts Chassis general: Changes to technical data reserved...
  • Page 71 DC3324 Operating Manual Spare Parts POS QTY DESCRIPTION PART NO. THROTTLE VALVE SHAFT 204 000 088 HOSE CONNECTOR 204 000 099 SWIVEL CASTER WITH BRAKE 304 000 037 BELT GUARD COMPLETE 204 000 303 LOCK BOLT 311 000 022 THROTTLE PLATE 65 mm / 2.6 in 204 000 090 THROTTLE PLATE 80 mm / 3.2 in...
  • Page 72 Operating Manual DC3324 Spare Parts Fan ASSY: Changes to technical data reserved...
  • Page 73 DC3324 Operating Manual Spare Parts POS QTY DESCRIPTION PART NO MOTOR SUPPORT 204 000 086 FAN BLADE ASSY 204 000 102 MOTOR 601 000 041 THROTTLE VALVE SHAFT 204 000 088 THROTTLE PLATE 65 204 000 090 THROTTLE PLATE 204 000 089...
  • Page 74 Operating Manual DC3324 Spare Parts Running gear: Changes to technical data reserved...
  • Page 75 DC3324 Operating Manual Spare Parts POS QTY DESCRIPTION PART NO. SOCKET BRKT 204 000 101 CEE WALL SOCKET 603 000 020 HOSE CONNECTOR 204 000 099 V-SEALRING 314 000 110 SWIVEL CASTER WITH BRAKE 304 000 037 LOCK BOLT 311 000 022...
  • Page 76 Operating Manual DC3324 Spare Parts Dust bin lifting device: Changes to technical data reserved...
  • Page 77 DC3324 Operating Manual Spare Parts POS QTY DESCRIPTION PART NO. PULL BRKT 314 000 067 RH LIFTING ANGLE 204 000 079 LH LIFTING ANGLE 204 000 080 LIFTING LEVER 204 000 091 HANDLE 310 000 012 RH BOW LEVER 204 000 092...
  • Page 78 Operating Manual DC3324 Spare Parts Air system: POS QTY DESCRIPTION PART NO. BRKT FOR WATER SEPARATOR 314 000 090 WATER SEPARATOR 314 000 050 COMPRESSOR 305 000 005 MOTOR PULLEY 50Hz 302 000 029 TAPER LOCK BUSH 303 000 033...
  • Page 79 DC3324 Operating Manual Spare Parts STK BEZEICHNUNG BESTELLNUMMER DC PILOT VALVE 612 000 040 AIR SOLENCER 314 000 008 STRAIGHT CONNECTOR 314 000 044 FILTER 306 000 010 CARTRIDGE SUPPORT BRKT 204 000 061 VENTURI 204 000 057 AIR MANIFOLD...
  • Page 80 Operating Manual DC3324 Spare Parts Notes: Changes to technical data reserved...

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