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DyneSystems DS820-E User Manual

Power amplifier unit
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Power Amplifier Unit
Job # ____________________
Model # __________________
Serial # __________________
Configuration (amps) _______
www.dynesystems.com
DS820-E
USER MANUAL
Controller Configuration
Inter-Loc V Control
Dyn-Loc IV Control
Customer-Supplied Control, 0-10 VDC
DPD-001-03

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Summary of Contents for DyneSystems DS820-E

  • Page 1 DS820-E Power Amplifier Unit USER MANUAL Controller Configuration Job # ____________________ Inter-Loc V Control Model # __________________ Dyn-Loc IV Control Serial # __________________ Configuration (amps) _______ Customer-Supplied Control, 0-10 VDC www.dynesystems.com DPD-001-03...
  • Page 2 CONTROLS, DYNAMOMETERS, SYSTEM INTEGRATION AND TEST CELL AUTOMATION Dyne Systems, Inc. • W209 N17391 Industrial Drive • Jackson, Wisconsin 53037 phone: 800.657.0726 • website: www.dynesystems.com Dyne Systems • DS820-E PAU Introduction DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 3: Table Of Contents

    RACK MOUNT START-UP ....................21 INTER-LOC V START-UP ......................21 DYN-LOC IV AND CUSTOMER-SUPPLIED CONTROL START-UP ........22 SECTION 6: PREVENTIVE MAINTENANCE WALL MOUNT ........................23 RACK MOUNT ........................23 Dyne Systems • DS820-E PAU Table of Contents DPD-001-03 • © Copyright Dyne Systems, Inc.
  • Page 4 APPENDIX C: DRAWINGS AND SCHEMATICS RACK MOUNT CONNECTIONS - 15 AMP ................36 RACK MOUNT CONNECTIONS - 30 AMP ................37 WALL MOUNT SCHEMATIC....................38 APPENDIX D: ACRONYMS Dyne Systems • DS820-E PAU Table of Contents DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 5: General Information

    Locate the model and serial numbers on the PAU and verify that they are the same as that shown on the cover of this manual. This information should be used when contacting DS customer support. Dyne Systems • DS820-E PAU General Information DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 6: Configuration

    SECTION 2: CONFIGURATION Dyne Systems • DS820-E PAU Configuration DPD-001-03 • © Copyright Dyne Systems, Inc.
  • Page 7 CONFIGURATION (CONTINUED) Dyne Systems • DS820-E PAU Configuration DPD-001-03 • © Copyright Dyne Systems, Inc.
  • Page 8 CONFIGURATION (CONTINUED) Dyne Systems • DS820-E PAU Configuration DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 9: Modes Of Reset Operation

    If the customer does not specify the mode of operation at the time of order, it will be set to the Reset Required Mode. Dyne Systems • DS820-E PAU Configuration DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 10: Installation Environment

    The atmosphere should be free of corrosive gases, vapors or particulates that could cause fire or explosion. Relative humidity should be 0 to 95% non-condensing. Temperature range should be 32 to 90° F (0 to 32.2° C). Dyne Systems • DS820-E PAU Installation Environment DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 11: Transformer Compatibility

    50 amp 13,850 UEC-PAU-50-W02 50 amp 12,000 50 amp 13,850 UEC-PAU-50-W03 50 amp 12,000 UEC-PAU-50-W03 50 amp 13,850 UEC-PAU-50-W04 50 amp 24,000 UEC-PAU-100-W01 100 amp 24,000 Dyne Systems • DS820-E PAU Transformer Compatibility DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 12: Rack Mount Pau, Coil And Transformer Compatibility Table

    UEC-PAU-15-R01 15 amp 3,600 15 amp 4,155 15 amp 3,600 15 amp 4,155 UEC-PAU-30-R01 30 amp 7,200 30 amp 8,310 30 amp 7,200 30 amp 8,310 Dyne Systems • DS820-E PAU Transformer Compatibility DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 13: Installation And Start Up

    20.0 (508) Recommended 12” Mounting Clearance 11.0 (279) 2.5 (64) 1.06(27) 0.31 (8) 1.5 (38) 17.0 (432) 17.8 (454) 14.5 (368) Figure 5.1 - Dimensions Dyne Systems • DS820-E PAU Installation & Start Up DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 14: Wall Mount Mechanical Installation

    TB1-4 and TB1-5 can be used in lieu of a PLC or controller. Close the access door and secure Dyne Systems • DS820-E PAU Installation & Start Up DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 15: Wall Mount Terminal Block Connections

    DYNO TB6-4 FIELD per code Figure 5.2 - Wall-Mount Terminal Block Connections Figure 5.3 - Enlarged view of terminal block Wall Mount Subpanel Dyne Systems • DS820-E PAU Installation & Start Up DPD-001-03 • © Copyright Dyne Systems, Inc.
  • Page 16 Snubber Board SCR Bridge Heatsink Control Transformer Fuses DS820 Current Control Board Transducer Main Fuses Terminal Blocks Figure 5.4 - Wall Mount Subpanel Dyne Systems • DS820-E PAU Installation & Start Up DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 17: Wall Mount Start-Up

    Perform the Max Current adjustment if this is the first time use. (See Appendix A, p. 32 for setting Max Current.) Your DS820E PAU is ready for use. Dyne Systems • DS820-E PAU Installation & Start Up DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 18: Dyn-Loc Iv And Customer-Supplied Control Start-Up

    Perform the Max Current adjustment if this is the first time use. (See Appendix A, p.32 for setting Max Current.) Your DS820E PAU is ready for use. Dyne Systems • DS820-E PAU Installation & Start Up DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 19: Rack Mount Installation

    Fans are used to cool the interior. The intake is at the front of the unit. Dimensions Figure 5.5 - Rack Mount Dimensions Dyne Systems • DS820-E PAU Installation & Start Up DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 20: Rack Mount Mechanical Installation

    F2(blk) (FIELD POWER OUT) DYNAMOMETER per code GND(grn) (GROUND) per code Figure 5.6 - 15 Amp Rack Mount PAU Back Panel Connections Dyne Systems • DS820-E PAU Installation & Start Up DPD-001-03 • © Copyright Dyne Systems, Inc.
  • Page 21 F2(blk) (FIELD POWER OUT) DYNAMOMETER per code GND(grn) (GROUND) per code Figure 5.7 - 30 Amp Rack Mount PAU Back Panel Connections Dyne Systems • DS820-E PAU Installation & Start Up DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 22: Rack Mount Start-Up

    Perform the Max Current adjustment if this is the first time use. (See Appendix A, p.32 for setting Max Current.) Your DS820E PAU is ready for use. Dyne Systems • DS820-E PAU Installation & Start Up DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 23: Dyn-Loc Iv And Customer-Supplied Control Start-Up

    Perform the Max Current adjustment if this is the first time use. (See Appendix A, p.32 for setting Max Current.) Your DS820E PAU is ready for use. Dyne Systems • DS820-E PAU Installation & Start Up DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 24: Preventive Maintenance

    The only maintenance items on the rack mount PAU are the air vents and cooling fan(s). It is recommended that the air vents and cooling fans(s) be inspected monthly and any dust or debris be removed. Dyne Systems • DS820-E PAU Preventive Maintenance DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 25: Application Specific Functionality

    The DS820E ships with jumpers in these inputs. Note: Reference Table 7 .1 (next page) for all jumper definitions. Dyne Systems • DS820-E PAU Application Specific Functionality DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 26: Ds820E Control Board Jumper Definitions

    Scaled Analog Output Jumper (directs to Pin 8 of CON1) NO (Hanging) JP14 50 / 60Hz Select POS A = 60Hz, POS B = 50Hz POS A Table 7.1 Dyne Systems • DS820-E PAU Application Specific Functionality DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 27: Faults /Troubleshooting

    AUX-9. If a temperature switch is not installed, a jumper should is not installed, a jumper should be installed across these be installed across these terminals. terminals. Dyne Systems • DS820-E PAU Faults/Troubleshooting DPD-001-03 • © Copyright Dyne Systems, Inc.
  • Page 28 - 109% for approximately 10 seconds, 110% (or greater) are seconds, 110% (or greater) are not allowed. not allowed. Table 8.1 - Wall and Rack Mount Troubleshooting Guide Dyne Systems • DS820-E PAU Faults/Troubleshooting DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 29: Wall Mount Signals

    Dyn-Loc Dyne On Common Input: Dyne On common TB2-5 Dyn-Loc H Output: Dry contact for Dyn-Loc H O safety TB2-6 Dyn-Loc H Output: Dry contact for Dyn-Loc H O safety Dyne Systems • DS820-E PAU Faults/Troubleshooting DPD-001-03 • © Copyright Dyne Systems, Inc.
  • Page 30 Input: Connection to facility main power Ground Input: Connection to facility main ground Table 8.2 - Faults / Troubleshooting, Wall Mount Signals Note: For further troubleshooting assistance, please contact Dyne Systems. Dyne Systems • DS820-E PAU Faults/Troubleshooting DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 31: Rack Mount Signals

    Dyn-Loc H Output: Dry contact for Dyn-Loc H O safety AUX-14 AUX1-14 Dyn-Loc Dyne On Input: Enable PAU AUX-15 AUX1-15 Dyn-Loc Dyne On Common Input: Dyne On common Dyne Systems • DS820-E PAU Faults/Troubleshooting DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 32: Customer Support

    Note: For further troubleshooting assistance, please contact Dyne Systems. SECTION 9: CUSTOMER SUPPORT Dyne Systems Customer Support can be reached at 1-800-657-0726 or by Email at sales@dynesystems.com. Please have the serial and model numbers available for all products. Dyne Systems • DS820-E PAU Troubleshooting - Customer Support...

  • Page 33: Product Warranty

    BUYER SUPPLIED PRODUCT: Dyne Systems accepts Buyer provided equipment as a courtesy only. Dyne Systems is not responsible for determining suitability of Buyer’s equipment for a particular purpose. Repair or configuration of Buyer-supplied equipment will be charged at Dyne Systems normal rate. Dyne Systems • DS820-E PAU Product Warranty DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 34: Appendix A: Pau Max Current Adjustment

    Turn potentiometer P3 (Figure A-1) on the DS820E board fully counter-clockwise (minimum field current setting). Ensure that the dynamometer coolant is flowing and all safeties are met or jumped out. Dyne Systems • DS820-E PAU Appendix A - Max Current Adjustment DPD-001-03 • © Copyright Dyne Systems, Inc.
  • Page 35 Connect a DMM to TP20 (black lead) and TP6 (red lead). Adjust P4 until you measure -0.050VDC (negative 50mV). Max current setting is complete LEDs TP20 Figure A.1 - DS820E Main Circuit Board Dyne Systems • DS820-E PAU Appendix A - Max Current Adjustment DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 36: Appendix B: Ohm's Law

    (P) Power is the amount of current times the voltage level at a given point measured in wattage or watts. Dyne Systems • DS820-E PAU Appendix B - Ohm's Law DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 37: Appendix C: Drawings And Schematics

    APPENDIX C: DRAWINGS AND SCHEMATICS RACK MOUNT CONNECTIONS - 15 AMP (wht) (blk) Figure C-1 - Rack Mount Connections, 15 Amp Dyne Systems • DS820-E PAU Appendix C - Drawings & Schematics DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 38: Rack Mount Connections - 30 Amp

    RACK MOUNT CONNECTIONS - 30 AMP (blk) (wht) (wht) (wht) (blk) (blk) Figure C-2 - Rack Mount Connections, 30 AMP Dyne Systems • DS820-E PAU Appendix C - Drawings & Schematics DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 39: Wall Mount Schematic

    WALL MOUNT SCHEMATIC Figure C-3 - Wall Mount Schematic Dyne Systems • DS820-E PAU Appendix C - Drawings & Schematics DPD-001-03 • © Copyright Dyne Systems, Inc.

  • Page 40: Appendix D: Acronyms

    VAC – Volts Alternating Current JB – Junction Box VDC – Volts Direct Current KVA – Kilovolt-Ampere XFMR – Transformer KW – Kilowatt LBS – Pounds Dyne Systems • DS820-E PAU Appendix D - Acronyms DPD-001-03 • © Copyright Dyne Systems, Inc.

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