Related Manuals for SMOKI MAXI 300
Summary of Contents for SMOKI MAXI 300
- Page 1 SMOKI s.r.l. Use and Maintenance Manual SMOKE SCRUBBER MODEL ONLY ONE IN EUROPE COMPLIANT WITH EEC STANDARDS Patent 01273286 MAN. No. 1 - EDIT. No. 1 - DATE 08/09/2007...
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Page 2: Table Of Contents
CONTENTS PAGE DESCRIPTION DECLARATION OF CONFORMITY 01 SYMBOLS USED IN THIS MANUAL PACKING OF THE MACHINE INTRODUCTION 03.1 INTRODUCTION 03.2 DESCRIPTION 03.3 GUARANTEE CONDITIONS MACHINE IDENTIFICATION 04.1 IDENTIFICATION DATA TECHNICAL CHARACTERISTICS 05.1 OVERALL DIMENSIONS, WEIGHT AND CHARACTERISTICS MAIN TECHNICAL DATA SAFETY PRECAUTIONS 07-08 MAIN EXTERNAL COMPONENTS... - Page 3 CONTENTS DESCRIPTION PAGE 12.10 CLEANING THE DROP SEPARATOR FILTER (*) 12.11 CLEANING THE WATER TANK 12.12 CLEANING THE JET NOZZLE 12.13 REPLACING THE LABYRINTH FILTER 12.14 REPLACING THE DROP SEPARATOR FILTER (*) 12.15 REPLACING THE COVER 12.16 OPENING THE WATER SUPPLY VALVE 12.17 CLOSING THE WATER DISCHARGE GATE VALVE 12.18...
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Page 4: Dear Customer
Tel. 0541 / 833748 - Fax 0541 / 821441 www.smoki.it e-mail: info@smoki.it SMOKI srl, a leader in the leader of smoke scrubbing devices (the only one in Europe compliant with EEC standards, Patent 01273286) and supplier of major industrial, food processing and other companies in Italy and abroad. -
Page 5: Symbols Used In This Manual
01 - SYMBOLS USED IN THIS MANUAL The following symbols are used in this Use and Maintenance Manual: SYMBOL: MEANING: This symbol indicates all operations in which particular attention should be taken to avoid environmental pollution. Lift only with a hand pallet truck. Caution: very heavy! To correctly switch the system on and off, scrupulously respect the instructions given, following the order indicated in this manual. -
Page 6: Packing Of The Machine
02 - P ACKING OF THE MAC HINE SMOKI MAXI systems are delivered in a cardboard carton suitable for the packing and transport of systems of this type, on a non-stackable wooden pallet fixed to the packing with strapping. In addition to the machine, the carton also contains the Use and Maintenance Manual. - Page 7 02 - PACKING OF THE MACHINE SMOKI MAXI systems are delivered in a cardboard carton suitable for the packing and transport of systems of this type, on a non-stackable wooden pallet fixed to the packing with strapping. In addition to the machine, the carton also contains the Use and Maintenance Manual.
- Page 8 02 - P ACKING OF THE MAC HINE SMOKI MAXI systems are delivered in a cardboard carton suitable for the packing and transport of systems of this type, on a non-stackable wooden pallet fixed to the packing with strapping. In addition to the machine, the carton also contains the Use and Maintenance Manual.
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Page 9: Introduction
SERIAL DATE OF MANUFACTURE MODEL PUMP NUMBER 380V+N 3.6A 1.5kW Smoki MAXI 300 380V+N 4.9A 2.2kW Smoki MAXI 400 Smoki MAXI 500 380V+N 6.5A 3.0kW Page 03... -
Page 10: Machine Identification
NB: The model and serial indicated on the plate must be quoted in all communications with the manufacturer, whether for information or for spare parts orders. SMOKE SCRUBBER TYPE: SMOKI MAXI 300 MACHINE IDENTIFICATION PLATE LOCATED ON FRONT OF MACHINE. - Page 11 NB: The model and serial indicated on the plate must be quoted in all communications with the manufacturer, whether for information or for spare parts orders. SMOKE SCRUBBER TYPE: SMOKI MAXI 400 MACHINE IDENTIFICATION PLATE LOCATED ON FRONT OF MACHINE.
- Page 12 NB: The model and serial indicated on the plate must be quoted in all communications with the manufacturer, whether for information or for spare parts orders. SMOKE SCRUBBER TYPE: SMOKI MAXI 500 MACHINE IDENTIFICATION PLATE LOCATED ON FRONT OF MACHINE.
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Page 13: Technical Characteristics
05 - TECHNICAL CHARACTERISTICS 05.1- OVERALL DIMENSIONS, WEIGHT AND CHARACTERISTICS A H E I G H T m m B WI D TH m m 1060 C TANK DEPTH mm C1 TOTAL DEPTH mm 230x350 D-E outlet sides mm intake diameter mm power supply V+Hz 380 V + N 50-60 Hz 1500 W (3.6 A) - Page 14 05 - TECHNIC AL CH AR ACTERISTICS 05.1- OVERALL DIMENSIONS, WEIGHT AND CHARACTERISTICS 1070 A H E I G H T m m 1240 B WI D TH m m C DEPTH of tank mm C1 TOTAL DEPTH mm 1080 300x600 D-E outlet sides mm intake diameter mm...
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Page 15: Overall Dimensions, Weight And Characteristics
05 - TECHNICAL CHARACTERISTICS 05.1- OVERALL DIMENSIONS, WEIGHT AND CHARACTERISTICS 1180 A H E I G H T m m 1600 B WI D TH m m C TANK DEPTH mm C1 TOTAL DEPTH mm 1160 400x800 D-E outlet sides mm intake diameter mm 380 v + N 50-60 Hz power supply V+Hz... -
Page 16: Main Technical Data
0 6 - M AI N T E C H N I C AL D AT A MAIN TECHNICAL DATA AMBIENT TEMPERATURE FOR USE from -10°C to +50°C APPLICATION The machine is designed for installation both indoors (in restaurants, pizzerias, etc) and outdoors, always however connecting the system to the normal smoke discharge outlet (flue). -
Page 17: Safety Precautions
07 - SAFETY PRECAUTIONS It is advisable to carefully read the instructions given in this manual before carrying out any operation whatsoever on the system. CAUTION! The following recommendations must receive the undivided attention of both yourself and your collaborators. Warnings alone do not prevent hazards! The instructions and warnings are not intended to replace safety standards for accident protection, but instead to complement these and encourage their respect. - Page 18 0 7 - S A F E T Y P R E C A U T I O N S CAUTION! To ensure your safety, use only the tools and accessories indicated in the instructions for use or offered in specific catalogues, The use of other accessories or tools that are not recommended in the instructions for use or in catalogues may create an injury hazard for you.
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Page 19: Main External Components
08 - MAIN EXTERNAL COMPONENTS COMPONENT NAMES: 1) - MACHINE BODY 2) - FLUE CONNECTION (INTAKE and OUTPUT * see arrows on machine) 3) - not available 4) - not available 5) - JET NOZZLE 6) - MACHINE COVER 7) - COVER FIXING KNOBS 8) - VALVE "A"... -
Page 20: Main Internal Components
08 - MAIN INTERNAL COMPONENTS COMPONENT NAMES: 4) -SLANTED BASE 5) - SMOKE DISCHARGE DUCT "OUT" 3) - SMOKE SUCTION CYLINDER "IN" 7) - CONICAL SPRAY NOZZLES 8) - CONN ECTOR FROM PUM P TO SPRAY N OZZLES 9) - CONN ECTOR FOR WATE R LEVEL MAINTENANC E - S OL E NO ID V AL VE CO NNE CT OR ( FOR FA ST FI L LI NG ) 8) - FLOAT 1) - OVERFLOW DISCHARGE TO DRAINS... -
Page 21: General Description Of System
It is used to filter discharge air (smoke) from ovens and grills fuelled with wood, charcoals or biomasses, for example in pizzerias, bakeries, takeaways, restaurants, etc. The "SMOKI MAXI" system, connected at any point of the flue of an oven fuelled with wood, charcoal or biomasses, constitutes an efficacious natural filter against atmospheric pollution. -
Page 22: System Operation
Connection of the electrical system (to EEC standards), which also includes the compulsory ground connection, must be carried out only by specialized personnel. The mains electrical supply to which SMOKI MAXI is connected must be fitted with a safety breaker (cut-out). 10.3 - FLUE CONNECTION Check that the system is correctly connected to the flue, from the smoke suction inlet “A”... -
Page 23: System Operation
CAUTION! For additional operator safety, SMOKI s.r.l. considers that it is fundamental for the electrical system to which the "SMOKI MAXI" system is connected to be compliant with applicable standards, as required by Italian legislation, and that is therefore fitted with a safety cut-out breaker. -
Page 24: System Maintenance Intervals
11 - SYSTEM MAINTENANCE INTERVALS The maintenance operations to be described here cover the entire maintenance cycle (weekly, regular and special maintenance). The operator must scrupulously respect their chronological order. Maintenance operations are divided into "weekly" at intervals of 7 days (diagram marked with symbol "A"), "regular"... -
Page 25: Maintenance Operation Procedures
18), and put on suitable personal safety accessories such as safety gloves, glasses and footwear. IMPORTANT! Maintenance operations for SMOKI MAXI must be entrusted only to qualified personnel (persons with suitable technical experience in this field). Failure to respect the maintenance intervals indicated by the manufacturer will immediately invalidate the guarantee conditions! Proceed as follows for maintenance operations, scrupulously respecting the chronological order: 12.1 - Turn off the automatic switch... -
Page 26: Turn Off The Power Switch
12 - MAINTENANCE OPERATION PROCEDURES 12.2 - Turn off the power switch Disconnect the power switch on the electrical panel, moving it to the “OFF” position, as shown in fig. 13 (see also page 09 point 18). 12.3 - Closing the water supply valve Turn the valve lever upwards into the horizontal “OFF”... -
Page 27: Opening The Water Discharge Gate Valve
12 - MAINTENANCE OPERATION PROCEDURES 12.5 - Opening the water discharge gate valve Turn the control lever of the gate valve (see page 09 fig. 05 point 17) to the horizontal position as shown in fig. The water level inside the machine will start to fall. If the system is fitted with an automated discharge valve (optional), use the remote electrical switch or the switch located directly on the machine (see page 29 fig. -
Page 28: Cleaning The Labyrinth Filter
12 - MAINTENANCE OPERATION PROCEDURES 12.8 - Cleaning the labyrinth filter Proceed with cleaning of the filter element. Open auxiliary valve “B” (see also page 09 fig. 05 point 09), connected to a hose, and remove dirt with a jet of water (see fig. 19). -
Page 29: Cleaning The Water Tank
12 - MAINTENANCE OPERATION PROCEDURES 12.11 - Cleaning the water filter Proceed with cleaning of the tank. Open auxiliary valve “B” (see also page 09 fig. 05 point 09), connected to a hose, and remove dirt inside the tank with a jet of water (see fig. -
Page 30: Replacing The Drop Separator Filter (*)
12 - MAINTENANCE OPERATION PROCEDURES 12.14 - Replacing the drop separator filter (*optional) Carefully insert the filter element into its guides and push it fully down (see fig. 25). CAUTION! The filter elements are very heavy, and can cause injuries if they fall onto the operator ! Th e f oll owi n g ele men t is s up pli ed o nl y if s pecif ic all y req ues te d wh e n th e o rd er is pl ace d . -
Page 31: Closing The Water Discharge Gate Valve
12 - MAINTENANCE OPERATION PROCEDURES 12.17 — Closing the water discharge gate valve Turn the control lever of the gate valve in a clockwise direction (see page 09 fig. 05 point 17) until it reaches the vertical position, as shown in fig. 28. The water level inside the machine will start to rise. -
Page 32: Possible Installation Positions
13 - POSSIBLE INSTALLATION POSITIONS The customer can choose one of the following methods for installation of the Smoki Maxi system, according to specific needs: 13.1 - System inside building (Variant As shown in fig. 31, the SMOKI MAXI system is installed inside the building. -
Page 33: System Inside Building (Variant C)
13 - POSSIBLE INSTALLATION POSITIONS 13.3 - System inside building (Variant C) As shown in fig. 33, the SMOKI MAXI system is installed directly above the oven, inside the building. The existing flue, shown in fig. 33 with dotted lines, is interrupted and diverted directly to the inlet marked “IN”... -
Page 34: Tracing Faults
14 - TRACING FAULTS PROBLEM CAUSE SOLUTION The SMOKI system does not No electrical power - Have the system connected as • indicated in the Use and start supply connection Maintenance Manual by qualified personnel. - Set the main automatic switch to •... - Page 35 14 - TRACING FAULTS PROBLEM CAUSE SOLUTION Blocked or defective cont’d/.. PUMP does not start • - Thoroughly clean the float arm level switch inside the tank (see page 10 point 08). - Replace the defective level switch (see page 10 point 12). The pump PRESSURE GAUGE Pump doest not turn or •...
- Page 36 14 - TRACING FAULTS PROBLEM CAUSE SOLUTION • cont’d .1.. - Scrupulously follow the weekly, Insufficient cleaning during maintenance regular and special maintenance Blocked LEVEL SWITCH intervals indicated in the Use and Maintenance Manual. (see page 14 chap. 11 and page 15 chap.
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Page 37: Electrical Diagram
1 5 - E L E C T R I C A L D I A G R A M - Main rotary power switch SM-2 - Pump overload cut-out - Pump with incorporated cut-out - Solenoid valve for fast filling - Solenoid valve for slow filling - Indicator light for maximum level RSTN... -
Page 38: Optional Accessories
1 6 - O P T I O N A L A C C E S S O R I E S 16.1 - Insulation for external insulation The purpose of insulation is to provide additional protection for the devices fitted on the front of the machine against adverse weather conditions in winter (snow, frost, etc) (see fig. -
Page 39: Automated Discharge Valve
16.5 — Suction fan A suction fan is normally fitted on the Smoki Maxi system to ensure that the maximum airflow capacity indicated on page 05 in the technical characteristics of the system is (see fig. 40). -
Page 40: General First Aid Advice In Case Of Electric Shock
18 — General first aid advice in case of electric shock Contact with electrical current and its passage through the human body causes paralysis. It is therefore necessary to act rapidly with the person affected, so as to assess the possible presence of cardiac arrest, and after totally eliminating contact of the person with electrical power. -
Page 41: Assessment Of Cardiac Activity By Feeling Pulse
18 - General first aid advice in case of electric shock 18.5 - Assessment of cardiac activity by feeling pulse: The carotid pulse can be felt by positioning the first and second fingers of one hand on the edge of the jawbone and then moving down the neck a few centimetres. - Page 42 SMOKI s. r. l. Via Cella Raibano, 16/C 47843 Misano Adriatico (RN) ITALY TEL. + 39(0541) 833748- FAX + 39(0541) 821441 http://www.smoki.it e-mail: Info@smoki.it Smoki Endblatt 27/11/2006...
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