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Related Manuals for BAC Trillium TVFC
Summary of Contents for BAC Trillium TVFC
- Page 1 RTVFC-NP-v07-EN TVFC Adiabatic Cooler RIGGING AND INSTALLATION INSTRUCTIONS...
- Page 2 Be sure to have a copy of the unit certified drawing available for reference. If you do not have a copy of this drawing or if you need additional information about this unit, contact the local BAC representative. His name and phone number can be found on the www.BaltimoreAircoil.com.
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Page 3: Table Of Contents
Inspection Prior to Start-up General Further Assistance & Information The service expert for BAC equipment More information W W W . B A L T I M O R E A I R C O I L . C O M... -
Page 4: General Information
Unit weights Before rigging any BAC equipment, the weight of each section should be verified on the unit certified drawing. These weights are approximate and should be confirmed by weighing before lifting when available hoisting capacity provides little margin for safety. -
Page 5: Anchoring
Please contact your local BAC representative for recommended protection alternatives. Purge requirements The installer of BAC closed circuit cooling towers must ensure a proper air purging of the system prior to operation. Entrained air can restrict the capacity of the cooler, resulting in higher process temperatures. -
Page 6: Safety Precautions
Since the equipment operates at variable speeds, steps must be taken to avoid operating at or near the installation's "critical speed". For more information consult your local BAC representative. ELECTRICAL SAFETY No service work should be performed on or near the fans unless motors are electrically isolated. -
Page 7: Non-Walking Surfaces
BAC will guarantee all products to be free from manufactured defects in materials and workmanship for a period of 24 months from the date of shipment. In the event of any such defect, BAC will repair or provide a replacement. For more details, please refer to the Limitation of Warranties applicable to and in effect at the time of the sale/purchase of these products. - Page 8 Care must also be taken to protect the motor from flooding or from harmful chemical vapors. BAC motors are standard duty motors designed for storage at ambient temperatures of -25°C to 40°C. Prolonged periods of exposure below or above these specified conditions could degrade components of the motor and cause malfunction or premature failure.
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Page 9: Rigging
TVFC RIGGING General notes 1. The equipment arrives on site by truck. A crane must always be used to unload the unit from the truck. Do not attempt to unload the unit using a forklift. 2. If the unit is shipped in a closed box container, one side of the pre-cooling media construction is shipped separately in the container and needs to be installed on site. -
Page 10: Removing A Unit From A Container (Container Shipment Only)
CAUTION When the unit is installed, all metal parts created by drilling, fastening self tapping screws, grinding, welding or other mechanical works must be removed from the unit. If they remain on the unit (typically on the double break flanges) this could lead to corrosion and eventually coating damage. -
Page 11: Rigging Information
9. Remove the bolts holding the unit to the skid and lift it into place in accordance with the proper rigging method. Rigging information Model Width Length Height for "W" "L" slings "H" 4-Fan 2400 2400 2100 6-Fan 2400 3600 2100 8-Fan 2400... - Page 12 Side View 4-fan units 6-fan units 8-fan units W W W . B A L T I M O R E A I R C O I L . C O M...
- Page 13 10-fan units 12-fan units 14-fan units 2 Rigging 2 Rigging W W W . B A L T I M O R E A I R C O I L . C O M...
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Page 14: Section Assembly
TVFC SECTION ASSEMBLY Installation of a "once-through" pre-cooler (Container shipment only) GENERAL NOTES 1. If a unit has to be shipped inside a container, the 2nd pre-cooler frame is shipped loose and packed separately in a crate. 2. This crate, with the parts to assemble this frame, is located in the 1st pre-cooler. 3. - Page 15 3. Install the pipe clamps on the pipe supports. 4. Take the top panel, install the L-shaped hook supports at the back and place the hook through the slot (the flange at the bottom of the top panel faces forward). Fasten the bolt but not too tight, so that the hook can still rotate freely.
- Page 16 7. Install the water distribution pipe in the pipe clamps with the holes facing upwards and the threaded connection at the side with the electrical panel. On long units, multiple pipes need to be joined together with a rubber sleeve. 8.
- Page 17 10. Place the distribution deflectors on top of the supports, move the rubbers against the side panels for a proper seal. 11. In case of a split top cover (TVFC EC 8024, TVFC EC 8025, TVFC EC 8026 or TVFC EC 8027) install 2 supports on the middle deflector, as shown below.
- Page 18 13. In case of a bottom water collection gutter out of multiple parts, join them together with the clip and rivets after putting liquid sealant on the clip. 14. Install the bottom water collection gutter over the frame. 15. Caulk the sides and fasten with screws. 1.
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Page 19: Installation Of A "Recirculation" Pre-Cooler (Container Shipment Only)
16. Install the pad supports with the arrow pointing in the direction of the water flow. The support with one dot at the base of the arrow is installed at the drain, any additional support will have 2 or 3 dots and need to be installed in that order. - Page 20 2. In case of a top water distribution gutter consisting out of multiple parts, join these together with M8x25 SST bolts after applying sealer at the flanges. Cut away excess sealer that is pushed out of the flanges. 3. Install top water distribution gutter between the side panels with the tallest side facing the coil. 4.
- Page 21 6. Install the make-up box at the top panel on the side, opposite of the water collection sump. 7. Install a closure plate on the other side. 8. Install the end of the make-up piping to the make-up box. 9. Install the top panel on the unit. 10.
- Page 22 11. Install rear cover on the make-up box and fix into place with a tapper in the middle hole. 12. Install the front cover on the make-up box and fix into place with tappers in the adjacent holes. 13. Install the rear cover on the other side and fix into placer with a tapper in the middle hole. 14.
- Page 23 15. Install the hinges on the top panel. 16. Attach the top cover to the different hinges. 17. For a unit with a single pump, connect the pump discharge pipe to the top water distribution gutter. Tighten the screw connection at the outside and the PVC nut at the inside. 3 Section Assembly 3 Section Assembly W W W .
- Page 24 18. For a unit with 2 pumps, install the pre-assembled piece of piping at the outside and fix into place with the strap. Place the elbow at the back and connect the pump discharge line. 19. Slide the rubber sleeve with clamps over the bottom water collection gutter drain. 20.
- Page 25 21. Install the bottom water collection gutter over the frame. 22. Caulk the sides and fasten with screws. 1. Corner coil support 2. Caulk corner (typ.) 23. Install the pad supports with the arrow pointing in the direction of the water flow. The support with one dot at the base of the arrow is installed at the drain, any additional support will have 2 or 3 dots and need to be installed in that order.
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Page 26: Installation Of Screw-On Flanges
24. Slide the sleeve over the sump connection and tighten the clamps. 25. Install the pads in both pre-coolers with the blue color at the outside and the pre-glued distribution pad (not colored) at the top. Installation of screw-on flanges Care must be taken when installing screw-on flanges on the fluid-connections of the unit to make sure no forces are transferred from the flange to the copper header of the unit. -
Page 27: Optional Accessories Assembly
TVFC OPTIONAL ACCESSORIES ASSEMBLY All optional accessories are factory installed. 4 Optional Accessories Assembly 4 Optional Accessories Assembly W W W . B A L T I M O R E A I R C O I L . C O M... -
Page 28: Inspection Prior To Start-Up
TVFC INSPECTION PRIOR TO START-UP General Prior to start-up, the following services, which are described in detail in the Operating and Maintenance Manual (see table "Recommended maintenance and monitoring programme" ) must be performed. Proper start-up procedures and scheduled periodic maintenance will prolong the life of the equipment and ensure trouble-free performance for which the unit is designed. -
Page 29: Further Assistance & Information
Upgrades and new technologies - save up energy and improve maintenance by upgrading your system. • Water treatment solutions - equipment for controlling corrosion scaling and proliferation of bacteria. For more details, contact your local BAC representative for further information and specific assistance at www.BACservice.eu More information REFERENCE LITERATURE •... - Page 30 W W W . B A L T I M O R E A I R C O I L . C O M...
- Page 31 W W W . B A L T I M O R E A I R C O I L . C O M...
- Page 32 COOLING TOWERS CLOSED CIRCUIT COOLING TOWERS ICE THERMAL STORAGE EVAPORATIVE CONDENSERS HYBRID PRODUCTS PARTS, EQUIPMENTS & SERVICES www.BaltimoreAircoil.com Europe@BaltimoreAircoil.com Please refer to our website for local contact details. Industriepark - Zone A, B-2220 Heist-op-den-Berg, Belgium © Baltimore Aircoil International nv...
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