USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE TABLE OF CONTENTS TABLE OF CONTENTS ......... 3 CONTROL PANEL ..........38 7.1. “Mechanical” version control panel ....38 TECHNICAL DATA SHEETS ......5 7.2. “Digital” version control panel ......40 USE AND MAINTENANCE MANUAL ... 17 7.3.
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12.1. Long periods of inactivity ......... 75 12.2. Disposal ............75 13. ATTACHMENTS..........76 13.1. Wiring diagram - CL 5 Digital ......76 13.2. Wiring diagram - CL 10 Digital......77 13.3. Wiring diagram - AL CAPONE 5 ......78 13.4. Wiring diagram - AL CAPONE 10 ....... 79...
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE TECHNICAL DATA SHEETS NERONE meccanico...
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NERONE CL - AL CAPONE Mechanical convection oven, with water injection, capacity 5 trays or grids 600x400 mm or GN 1/1 L.H. SWING DOOR FUNCTIONS CONVECTION LIGHT DIRECTION INVERSION TECHNICAL FEATURES Version Electrical - Digital Trays capacity 5 - 600x400 / 5 - GN 1/1...
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USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE Mechanical convection oven, with water injection, capacity 10 trays or grids 600x400 mm or GN 1/1 LH SWING DOOR FUNCTIONS CONVECTION DIRECTION LIGHT INVERSION DOUBLE FAN TECHNICAL FEATURES Version Electrical - Digital...
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USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE TECHNICAL DATA SHEETS NERONE digitale...
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NERONE CL - AL CAPONE Digital convection oven, with water injection, capacity 5 trays or grids 600x400 mm or GN 1/1 L.H. SWING DOOR FUNCTIONS CONVECTION DIRECTION RECIPES INVERSION CORE PROBE LIGHT DELTA T° TECHNICAL FEATURES Version Electrical - Digital...
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USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE Digital convection oven, with water injection, capacity 10 trays or grids 600x400 mm or GN 1/1 LH SWING DOOR FUNCTIONS CONVECTION DIRECTION RECIPES INVERSION CORE PROBE LIGHT DELTA T° TECHNICAL FEATURES...
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USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE TECHNICAL DATA SHEETS CAPONE...
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NERONE CL - AL CAPONE AL CAPONE Digital self-cleaning convection oven, with water injection, capacity 5 trays or grids 600x400 mm or GN 1/1 L.H. SWING DOOR FUNCTIONS CONVECTION FAN SPEED DIRECTION RECIPES WASHING INVERSION CORE PROBE LIGHT CONSUMPTION DELTA T°...
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USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE AL CAPONE Digital self-cleaning convection oven, with water injection, capacity 10 trays or grids 600x400 mm or GN 1/1 LH SWING DOOR FUNCTIONS CONVECTION FAN SPEED DIRECTION RECIPES WASHING INVERSION CORE PROBE...
Carefully read this manual before carrying out installation, maintenance and/or before using the equipment. This manual accompanies all equipment versions NERONE CL - AL CAPONE. The Manufacturer is not liable for breakages, accidents or various problems due to non-compliance with and in any case the non-application of the provisions contained in this manual.
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE 1.4. REGULATORY FRAMEWORK The equipment is designed according to the regulatory framework described in the accompanying declaration of conformity and the identification plate placed on the same, as well as requirements, which can be downloaded directly from the manufacturer’s website.
NERONE CL - AL CAPONE SAFETY WARNINGS The Manufacturer cannot be held liable for any damage, suffered by people or things, caused by non-compliance with the aforementioned requirements or deriving from tampering with even a single part of the equipment and from the use of non-original spare parts.
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE 2.1. OBLIGATIONS AND PROHIBITIONS 2.1.1. OBLIGATIONS ▪ Only qualified technical personnel should perform the installation work (see chapter 'INSTALLATION') ▪ Keep the area around the equipment free and clean ▪ Keep children and pets away from the device during operation or cooling. Accessible parts are at high temperatures ▪...
3.2. INTENDED USE The equipment is a CONVECTION / STEAM OVEN for professional use belonging to the Nerone lineCL - AL CAPONE. It allows food products to be cooked. The Manufacturer cannot be held liable for uses other than those indicated.
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE 3.3. DESCRIPTION The convection oven is professional equipment for indoor use. It allows food products to be baked and not kept. It is equipped with a power supply cable. 3.3.1. “CL MECHANICAL” VERSION COOKING TYPES...
NERONE CL - AL CAPONE 3.3.2. “CL DIGITAL” VERSION COOKING TYPES CONVECTION COOKING ICON TYPE OF COOKING DESCRIPTION Cooking with mechanical ventilation allowing even CONVECTION COOKING PLUS FANS distribution of hot air inside the cooking chamber. RESISTANCE Between 30°C and 280°C.
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE 3.3.3. “AL CAPONE” VERSION COOKING TYPES CONVECTION COOKING ICON TYPE OF COOKING DESCRIPTION Cooking with mechanical ventilation allowing even CONVECTION COOKING PLUS FANS distribution of hot air inside the cooking chamber.
NERONE CL - AL CAPONE 3.4. MAIN COMPONENTS POS. ELEMENT POS. ELEMENT FEET STRUCTURE INTERNAL GLASS FANS PROTECTION CASING EXTERNAL GLASS STEAM PIPE DOOR OPENING HANDLE TRAYS/GRIDS SUPPORT CONTROL PANEL OPENING DOOR DOOR SAFETY MICROSWITCH LIGHTS WATER DRAIN HOLE DOOR GASKET...
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE RECEIPT AND HANDLING 4.1. EQUIPMENT RECEIPT The equipment is delivered on a pallet packed in strapped cardboard. Upon delivery, check that the packaging is intact and that it has not been damaged during transport.
NERONE CL - AL CAPONE 4.1.2. PACKAGING REMOVAL AND INSPECTION For the removal of the packaging: STEP ACTION PICTURE Remove the straps. Remove the packaging cardboard. Togliere l’imballo in cartone; Sganciare le protezioni in plastica dei piedini; Lift the equipment to remove it from the pallet.
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE 4.1.3. PACKAGING DISPOSAL The materials used for packaging are recyclable and must be collected. Separate the various packaging materials and dispose of them in accordance with the regulations in force in the country of installation.
NERONE CL - AL CAPONE INSTALLATION Only qualified technical personnel should perform installation operations on the equipment. Install the equipment away from flammable materials and/or heat sources. Observe the minimum safety distances indicated in this manual (see chapter "MINIMUM SAFETY DISTANCES").
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE 5.1.2. MINIMUM SAFETY DISTANCES In order to ensure proper functioning of the equipment and thus proper air circulation, observe the minimum safety distances from side walls, other equipment and/or heat sources.
NERONE CL - AL CAPONE 5.3. FUME EXHAUST - EXTRACTOR HOOD The equipment must be used in combination with a fume hood to ensure proper ventilation of the room in which it is used. The fumes exhaust chimney is in the rear part of the equipment.
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE CONNECTIONS 6.1. ELECTRICAL CONNECTION Only qualified technical personnel should perform connection operations on the equipment. The electrical connection must be carried out in accordance with the legal compendium and regulations applicable in the country where the equipment is installed.
NERONE CL - AL CAPONE To carry out the electrical connection: STEP ACTION Unscrew the screws that fasten the right side panel and remove it. Unscrew the 4 screws that fasten the cover of the electrical panel compartment and open it.
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE 6.2. HYDRAULIC CONNECTION 6.2.1. CONNECTION TO THE WATER MAINS The supply water pressure must be between 150 and 250 kPa / 1.5 and 2.5 bar. The use of an inlet water softening system is recommended to keep the water hardness between 4°-8°f.
NERONE CL - AL CAPONE 6.2.2. CONNECTION TO THE WATER DRAIN Do not reduce the drain diameter below Ø 30 mm To make the connection to the water outlet: STEP ACTION Attach a Ø 30 mm siphon to the oven drain.
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE 6.2.3. CONNECTION OF CLEANING CONTAINERS (ONLY 'AL CAPONE' VERSION) The 'AL CAPONE' version oven is equipped with an automatic chamber washing system. The oven must be connected to the clean water supply and detergent containers for the washing to work properly: ▪...
NERONE CL - AL CAPONE 7.2. “DIGITAL” VERSION CONTROL PANEL Present on digital digital models:...
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USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE POS. ICON ELEMENT “COOKING TIME / CORE TEMPERATURE” DISPLAY KEY "-" COOKING TIME KEY "+" COOKING TIME DISPLAY 'TEMPERATURE / SETTING Δ°T TEMPERATURE “-” BUTTON TEMPERATURE “+” BUTTON “SET” or “ON” KEY “PRE-HEATING/COOKING START”...
NERONE CL - AL CAPONE Before using the equipment, check that it is in perfect condition. In the presence of faults, the equipment must be decommissioned and the Technical Assistance Service must be contacted. 8.1. FIRST USE Before first use, clean the equipment and its components thoroughly (see chapter 'CLEANING').
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE 8.3. PRODUCT LOADING AND COOKING Do not use the oven without cooking vessels inside the chamber. Do not heat trays without food. 8.3.1. DOOR OPENING WARNING Burn hazard. During operation of the oven, hot steam may escape when the door is opened.
NERONE CL - AL CAPONE 8.4. USE OF “CL MECHANICAL” VERSION OVEN mechanical mechanical Valid for models: 8.4.1. ACTIVATION To switch on the equipment, proceed as described below: STEP ACTION PICTURE Turn the knob and set it to the desired temperature.
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE 8.4.3. SETTING MIXED COOKING MODE (CONVECTION/STEAM) To set the mixed cooking mode, proceed as described below: STEP ACTION PICTURE Turn the knob and set it to the desired cooking time. Note:in position the oven stays on without time limitations.
NERONE CL - AL CAPONE 8.4.5. START COOKING To start cooking, proceed as described below: STEP ACTION PICTURE Turn the knob and set it to the desired cooking time. Note: in the 'infinite' position the oven remains switched on without time limitation.
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE 8.5. USE OF “CL DIGITAL” VERSION OVEN digital digital Valid for models: 8.5.1. ACTIVATION To switch on the equipment, proceed as described below: STEP ACTION PICTURE Switch on the device by pressing the O/I main switch.
NERONE CL - AL CAPONE 8.5.3. SETTING CONVECTION COOKING MODE To set the convection cooking mode, proceed as described below: STEP ACTION Press button to enable convection cooking mode. Press buttons to adjust the cooking time. Note:reducing the time below zero, will cause the writing “Inf” to appear on the display, which indicates that the oven will continue cooking until manually stopped by the operator.
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE 8.5.6. SETTING COOKING MODE WITH CORE PROBE AND Δ°T These functions cannot be set during the pre-heating or cooking phase. To set the cooking mode with core and Δ°T, proceed as follows :...
NERONE CL - AL CAPONE The previously set parameters can be changed during the pre-heating or cooking phase by pressing the relative buttons. The oven will return to the pre-heating or cooking phase 5 second after the last time one of the buttons of the panel was pressed, applying the new set parameters.
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE 8.5.9. CREATING A NEW RECIPE A maximum of recipes can be stored in the 'CL digital' version of the oven. To create a new recipe, proceed as described below: STEP ACTION With the oven on, press button Note: the display normally used to set the cooking time will show the letter “r”...
NERONE CL - AL CAPONE 8.5.11. SWITCHING OFF To switch off the oven, proceed as described below: STEP ACTION PICTURE Press the O/I main switch. Note: the button is no longer green and the display switches off.
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE 8.6. USE OF “AL CAPONE” VERSION OVEN AL CAPONE AL CAPONE Valid for models: 8.6.1. ACTIVATION To switch on the equipment, proceed as described below: STEP ACTION PICTURE Switch on the device by pressing the O/I main switch.
NERONE CL - AL CAPONE 8.6.3. SETTING CONVECTION COOKING MODE To set the convection cooking mode, proceed as described below: STEP ACTION Press button to enable convection cooking mode. Press buttons to adjust the cooking time. Note:reducing the time below zero, will cause the writing “Inf” to appear on the display, which indicates that the oven will continue cooking until manually stopped by the operator.
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE 8.6.5. SETTING STEAM COOKING MODE The maximum weight for each tray in steam cooking is 3.5 kg, possibly evenly distributed on the whole surface of the tray. To set the steaming mode, proceed as described:...
NERONE CL - AL CAPONE STEP ACTION If the cooking function with Δ°T is set, press buttons to adjust the temperature difference to be kept between the cooking chamber and the core of the product. Note: in this cooking mode, the temperature may be adjusted from 20°C to 120°C.
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE 8.6.8. COOKING WITH STORED RECIPE To start recipe cooking, proceed as described below: STEP ACTION Press button from the “Stand by” mode. Note: the display normally used to set the cooking time will show the letter “r” followed by the relative number of the recipe (e.g.
NERONE CL - AL CAPONE 8.6.9. CREATING A NEW RECIPE Up to recipes can be stored in the 'AL CAPONE' version oven. Each entered recipe can consist of a maximum of 5 different cooking phases. To create a new recipe, proceed as described below:...
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE 8.6.10. OTHER FUNCTIONS Switching cooking chamber lighting on/off ▪ During cooking, pressing button will switch the lighting inside the cooking chamber on or off; lighting is always active at the start of the cooking phase.
NERONE CL - AL CAPONE CLEANING 9.1. SAFETY WARNINGS FOR CLEANING WARNING Electrical hazard. Disconnect the power supply before cleaning. WARNING Burn hazard. During operation, the cooking chamber reaches high temperatures. Wait for the oven to cool down before performing cleaning operations.
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE 9.2. CLEAN THE COOKING CHAMBER 9.2.1. MANUAL CLEANING mechanical mechanical digital digital Valid for models: CAPONE5 |AL CAPONE If the oven is started and brought up to temperature to clean the cooking chamber, please observe the following instructions: ▪...
NERONE CL - AL CAPONE 9.2.2. AUTOMATIC CLEANING AL CAPONE AL CAPONE Valid for models: After every cooking process, the cooking chamber must be cleaned from any food residue and grease, according to the use of the oven. The oven is equipped with 4 possible automatic washing cycles:...
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE 9.3. CLEANING THE GLASS WARNING Burn hazard. Wait until the oven has cooled down before cleaning the glass. Do not use abrasive materials such as Scotch-Brite, metal sponges or other materials that may impair the transparency of the glass and/or cause it to break.
NERONE CL - AL CAPONE 9.5. SPECIAL CLEANING OF THE COOKING CHAMBER Every 15 hours of use, the cooking chamber must be cleaned more thoroughly. To carry out extraordinary cleaning of the cooking chamber: STEP ACTION Open the oven door.
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE MAINTENANCE WARNING Electrical hazard. Disconnect the power supply before carrying out maintenance work. WARNING Burn hazard. During operation, the cooking chamber reaches high temperatures. Wait until the oven has cooled down before carrying out maintenance work.
NERONE CL - AL CAPONE 10.2.1. DOOR DISASSEMBLY FOR MAINTENANCE OPERATIONS CAUTION Falling hazard. The oven door is heavy. Be careful during disassembly. Remove the oven door to allow for easier maintenance. Then place it gently on a surface. For dismantling the door:...
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE 10.2.2. DOOR GASKET REPLACEMENT To replace the gasket on the door: STEP ACTION Open the door all the way. Gently pull out one corner of the gasket and remove it from the housing.
NERONE CL - AL CAPONE 10.2.3. INTERNAL GLASS DISASSEMBLY / REPLACEMENT Remove the inner glass for easy cleaning or in case of damage. In case of damage, recover the glass shards without releasing them in the environment. Handle with care to avoid cuts.
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE 10.2.4. TRAY SUPPORTS DISASSEMBLY Remove pan supports to facilitate cleaning or in case of damage. For dismantling/replacing pan supports: STEP ACTION Open the door all the way. Unscrew the 4 fixing screws of the support.
NERONE CL - AL CAPONE 10.2.5. LAMP REPLACEMENT WARNING Electrical hazard. Position the lamp cover before starting the oven. Use a lamp with the same technical characteristics. The lamp must be suitable for high temperatures. Place a cloth on the underside of the cooking chamber to protect the bulb in case it falls.
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE DIAGNOSTICS 11.1. ALARM LIST CODE ALARM DESCRIPTION / SOLUTION ▪ ▪ Cooking chamber temperature probe Switch the oven off and back on. ▪ malfunction. Contact technical support. ▪ Switch the oven off and back on.
NERONE CL - AL CAPONE 11.2. TROUBLE SHOOTING PROBLEM CAUSE SOLUTION The oven does not ▪ ▪ No electrical power supply. Check electrical power supply. switch on. ▪ Check that the plug is inserted correctly and ▪ The oven does not Electrical power supply issue.
USE AND MAINTENANCE MANUAL NERONE CL - AL CAPONE DECOMMISSIONING AND DISPOSAL 12.1. LONG PERIODS OF INACTIVITY If the equipment is not used for a long period of time (more than 2-3 weeks): STEP ACTION Disconnect the power supply. Carry out a thorough cleaning of the equipment (see chapter 'CLEANING').
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