Siemens SICHARGE D ERK Operating Instructions Manual
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Siemens SICHARGE D ERK Operating Instructions Manual

Siemens SICHARGE D ERK Operating Instructions Manual

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Operating Instructions
SICHARGE
SICHARGE D ERK
8EM5907-0AA00-5AA3.01
Edition
02/2022
siemens.com/sicharge-d

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  • Page 1 Operating Instructions SICHARGE SICHARGE D ERK 8EM5907-0AA00-5AA3.01 Edition 02/2022 siemens.com/sicharge-d...
  • Page 3 Introduction Safety instructions Description SICHARGE Transport and storage SICHARGE D ERK Installation and mounting Commissioning Operating Instructions Operation Behavior in the event of errors and error messages Maintenance and service Disposal Technical specifications Declaration of Conformity Legal information regarding calibration law...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Identification of the device ....................18 Industrial Security ......................19 Description............................21 Product overview ....................... 21 Configuration options ......................22 Display elements and operator controls ................24 Safety loop and emergency stop..................38 SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 6 Installing baseboards ......................87 Connecting the charging station ..................88 5.6.1 Safety instructions ......................88 5.6.2 Mains connection ......................88 5.6.3 Dispenser .......................... 92 5.6.4 Mounting the roof and filter cover ..................95 SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 7 9.3.4 Charging cable gland ....................... 135 Spare parts ........................135 Disposal ............................. 137 Technical specifications ........................139 11.1 Technical specifications ....................139 Declaration of Conformity ......................... 143 12.1 Declaration of Conformity ....................143 SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 8 Table of contents Legal information regarding calibration law..................145 List of abbreviations and explanation of terms................. 149 Checklist for commissioning......................151 Index ..............................155 SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 9: Introduction

    Guidelines and regulations In order to ensure comprehensive safety, adhere to the following guidelines and regulations: • Guidelines for occupational safety • Regulations for prevention of accidents • Trade regulations SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 10: Target Group

    We are liable for the product described, including the open-source software contained in it, pursuant to the conditions applicable to the product. Siemens accepts no liability for the use of the open source software over and above the intended program sequence, or for any faults caused by modifications to the software.

  • Page 11: Safety Instructions

    The charging station must be set up in accordance with the statements in these operating instructions. Transport, installation, maintenance, cleaning, and normal operation must follow the instructions or procedures specified in these operating instructions. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 12: Qualified Personnel

    SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 13: Protection Against Unauthorized Opening

    When working use the required personal protective equipment, such as: • Protective shoes • Helmet • Safety vest • Gloves • Protective goggles SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 14: Fall Arrester

    When working at an elevated height, watch out for falling parts, cables or plugs. 2.2.6 Work areas Danger of tripping or slipping. Keep work areas clean and tidy to prevent tripping and slipping. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 15: Risk Of Crushing Or Cuts

    Electrostatic charges or heat generated during charging can ignite explosive and flammable liquids. Fire hazard In the event of a fire, leave the danger zone. Do not use the charging station in the event of fire. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 16: Dangers Due To Electric Current

    • Take the charging station out of operation by switching it off at the electrical distributor. • Qualified personnel must dry the charging station and check it for damage. 2.4.2 Damaged parts Only use undamaged equipment or parts Only use undamaged devices and parts. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 17: The Five Safety Rules For Electrical Work

    1. Remove the short-circuit. 2. Remove the grounding. 3. Remove covers or barriers. 4. Remove the fuse to prevent the system from being switched on again. 5. Reconnect the system to the power supply. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 18: Electric Shock Due To Lack Of Grounding

    Electromagnetic fields The charging station meets the requirements of IEC 61851‑21‑2:2018: • Noise immunity: Class A (Industry) • Emission (radiated): Class B (Residential and Mixed Use) • Emission (conducted, AC input): Class B (Residential and Mixed Use) SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 19: Safety Sign

    Safety signs are attached to the charging station and on the packaging for safe handling of the charging station. Safety signs on the packaging Safety sign Meaning Warning of general danger Safety sign in the charging station Safety sign Meaning Warning of dangerous voltage SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 20: Identification Of The Device

    The nameplate clearly identifies the charging station and is located in the bottom right corner on the left-hand cabinet wall (see Figure 2-2). The nameplate also contains the identification data of the device, information about the manufacturer and the CE marking. Figure 2-1 Position of the nameplate SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 21: Industrial Security

    Figure 2-2 SICHARGE D ERK nameplate Industrial Security Siemens AG offers products and solutions with Industrial Security functions that support the secure operation of plants, systems, machines and networks. Implement and maintain the industrial security concept In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement –...
  • Page 22 Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Using versions that are obsolete or are no longer supported can increase the risk of cyber threats.

  • Page 23: Description

    Software: • Over-the-Air updates • Connection of various operator backend systems thanks to OCPP interface and connection of the SICHARGE Configuration Backend (service) via mobile wireless (2G/ 3G/ 4G (LTE)) or Ethernet connection SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 24: Configuration Options

    IEC 61851-24 ISO 15118 Configuration options The following table shows the different selection and equipment options of the SICHARGE D. Alternatively, you can call up the Configurator (https://sicharge.simaris.siemens.cloud/) to configure your charging station individually. Table 3-2 Configuration options of the ERK version...
  • Page 25 **only possible if no dispensers are prepared ****not in combination with 200 A CHAdeMO The following chapters and sections always describe the full configuration of the charging station with maximum diversity. The following figures may contain options and special equipment. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 26: Display Elements And Operator Controls

    The 178° viewing angle of the display allows the operating information to be recognized from all viewing directions. The brightness of the display is controlled automatically depending on the ambient brightness. This guarantees good readability, even in direct sunlight. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 27: Rfid Reader

    The integrated shutter represents an additional mechanical protective measure for personal safety and is intended to ensure that the power contacts cannot be touched by fingers or objects. Figure 3-2 AC charging socket with protective cap and integrated shutter SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 28 The released energy subject to calibration law can be read at the DC meters. The following figure explains the screen contents of the DC meter. The displays switch automatically after 20 s. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 29 In addition to the rotating parts (main fan, cooling unit), the power lines for charging are also switched off. In order to protect temperature-sensitive components of the automation SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 30 AC charging socket. Take the exact device type from the parts list of your charging station. The following figure explains the screen contents of the AC meter. The displays switch automatically after 8 s. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 31 To comply with the measurement and calibration law, all relevant areas are protected against unauthorized access and manipulation through covers and seals. A distinction is made between an operator seal and a manufacturer seal. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 32 ① Door interlocking rear ② Door interlocking front Figure 3-5 Positions of door interlocking Table 3-5 Detail view with cable seals Detail view of door interlocking rear Detail view of door interlocking front SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 33 The charging station ceases to be compliant with the calibration law as a result. The sale of current in return for payment is no longer permissible. Only personnel authorized by the manufacturer may open or attach the seals. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 34 ② ⑥ CPU units of the DC meter DC connection ③ ⑦ Sensor units of the DC meter AC meter (covered for seal concept) ④ ⑧ AC socket AC contactor Figure 3-6 Charging station SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 35 Right AC charging point display relevant to the calibration law ④ Siemens seal stickers Figure 3-7 Display charging points The following figure shows the positions for seals of the DC meter sensors and DC voltage measurement. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 36 Position of DC sensors and cable seals The following figure shows an example of a charging cable label. Figure 3-9 Charging cable label The following graphics show the covers and seals for the AC charging socket and the AC contactor. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 37 Description 3.3 Display elements and operator controls Figure 3-10 Cover and seals AC charging socket Figure 3-11 Cover and seals AC contactor SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 38 Unlock the levers to deflect them. Remove the fixing screw in the deflected lever to replace the locking cylinders here as well. Proceed in the same way as for the front side. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 39 The credit card reader is located behind the glass. The symbol lights up as soon as the contactless payment process can be performed. PIN entry or similar is not required. The transaction processed are shown on the charging station display. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 40: Safety Loop And Emergency Stop

    The charging process is aborted immediately when the emergency off is triggered during a charging process. No measuring data relevant to the calibration law can be created for an aborted charging process. Billing for this charging process is not possible. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 41 This may take a few minutes. The LED strips signal this process and light up in white. After a successful self-check, the LEDs light up green. The start menu is shown on the display. The charging station is back in normal operating mode. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 42: Charging Ports

    The DC cables mounted on the charging station have the charging plug type CCS or CHAdeMO. These two types differ primarily with respect to their connectors and the number and usage of the individual pins. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 43 Communication signal between vehicle and charging station ③ Proximity Pilot (PP) ② Protective Earth (PE) Protective conductor ④ DC positive pole (DC+) Positive pole for DC charging ⑤ DC negative pole (DC-) Negative pole for DC charging SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 44 AC charging socket (optional) The AC charging socket provides a third charging port on the charging station. Section "Display and operator controls (Page 24)" describes the charging socket in detail. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 45: Temperature Monitoring

    Depending on the configuration of the DC charging cables, they also feature integrated temperature measurement. The evaluation of these values ensures increased protection and secure transfer of the charging power. Correct and risk-free use is guaranteed. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 46: Design Of The Charging Station

    The AC/DC converters are in the center area of the charging station behind a cover. Among other things, they guarantee galvanic isolation between the mains and the vehicle. The automation devices are located above the converter cover. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 47 3.9 "Routers" (Page 52). The following figure shows the interior view of the door. ① Customer router, Router 2 ( -XF4) ② Siemens router, Router 1 ( -XF3) Figure 3-18 Position of the routers The back of the charging station with the back panel open is shown in Figure 3-9. The cooling unit is located in the lower area (left).

  • Page 48: Dynamic Power Distribution

    If all converter groups are in use when a vehicle connects with a free DC charging port, this new vehicle receives at least primarily the converter group assigned to its port for charging. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 49 As soon as the charging station is configured and prepared for at least one dispenser, it automatically has the High Flex variant. If no dispenser is to be connected, you can choose between the two variants. The following figure illustrates this connection. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 50: Electrical Protection Devices

    At the AC power input, the circuit breaker provides short-circuit and overload protection for the charging station. Electric vehicles are supplied with power either via the AC/DC converters (DC fast charging) or directly via the AC mains connection (AC charging). SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 51: Insulation Monitoring

    The charging station not only detects whether the right number of converters is in a group, but also whether the right converter group is going into fast shutdown. This feature ensures additional operational reliability, especially with regard to retrofitting of converters. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 52: External Emergency Stop

    Multiple SICHARGE D can be operated at the same time with one load management system. For this purpose, it must be ensured that no IP address is assigned multiple times to the WAN ports. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 53: Climate And Environmental Concept

    Additional setting values for the noise levels will be added with software updates. By limiting the maximum noise emission, the available charging power can be reduced. This generally depends on the prevailing ambient conditions. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 54: Routers

    M2M SIM card which it uses to establish a connection with the Internet. This SIM card is the property of the manufacturer and must be removed and returned to Siemens AG after final decommissioning of the charging station by the operator. With the door open, the router is located on the right.
  • Page 55 – http://10.20.17.1 for Router 1 (-XF3) – http://10.20.17.2 for Router 2 (-XF4) 5. Enter the router password. 6. Go to "Network" → "Mobile". 7. Enter the access data of your SIM card. 8. Save the settings. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 56 Description 3.13 Routers 9. Go to "Network" → "WAN". 10.Select "Mobile" as the main WAN. 11.Save the settings. 12.Click "Edit" of the mobile wireless connection. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 57 15.Got to "Services" → "Auto Reboot" to configure the automatic reboot of the modem. If, for example, the connection to a DNS server breaks off, the router will otherwise not make a new connection attempt. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 58 Set up WLAN 1. Get the required access data of the network (SSID, password). 2. Ask Siemens for the router password. 3. Connect a notebook to the internal switch of the charging station. 4. Open the Web browser and go to –...
  • Page 59 Description 3.13 Routers 5. Enter the router password. 6. Go to "Network" → "WAN". 7. Select "WiFi" as the main WAN. Figure 3-21 WiFi point 7 8. Save the settings. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 60: Sim Cards

    The SIM cards can be inserted or removed without uninstalling the router. Figure 3-22 Router and SIM card slot For the installation in the routers, a mini SIM card (15 x 25 mm) or a corresponding adapter for this card format is required. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 61: Transmission Power

    B18 (850 MHz) B19 (800 MHz) B20 (800 MHz) B25 (1900 MHz) B26 (850 MHz) B28A (700 MHz) B38 (2600 MHz) B39 (1900 MHz) B40 (2300 MHz) B41 (2500 MHz) WiFi 2401 – 2495 MHz 20 dBm SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 62: Sicharge Configuration Backend

    This connection is secured by means of certificates and private keys. Access to the SCB is secured via 2-factor authentication. All security-relevant actions are logged. At product launch, only selected and trained Siemens employees will have access to the SCB. Operating errors may result if the charging station fails.

  • Page 63: Outlet Configuration

    Some functions of SCB and OCPP backend overlap. The charging station fulfills the specification according to OCPP 1.6J+. You can find all details on this protocol at the following link: (https://www.openchargealliance.org/downloads/) SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 64 3.15 OCPP backend The display and wording of the various functions may differ depending on the OCPP backend used. Contact Siemens Support if you have questions about the compatibility of your backend or consult the software manual (8EM5907‑0AA00‑4AA6). The following messages with associated functions from the Core, Local Auth List Management, Firmware Management (partial) and Reservation profiles are...

  • Page 65: Dispenser

    DC busbar systems are prepared for connection on the back of the charging station. The connection options for auxiliary power supply, communication, and integration into the controller of the charging station are located on the front of the charging station. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 66 You can find more details on this topic in sections 5.3 "Base area" (Page 77), 5.5 "Setting up the charging station" (Page 82) and 5.6 "Connecting the charging station" (Page 88). SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 67: Transport And Storage

    The charging station is always delivered fastened to the load carrier. The load carrier can vary depending on the shipping type. Transport on a load carrier protects the charging station from damage and facilitates transport. Therefore, always transport the charging station on the load carrier. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 68 Ensure adequate carrying capacity, depending on the hoisting gear used. Keep the angle of inclination of 15 to 60° between the chain and the perpendicular at the attachment point. We recommend, for example, a standard harness with 1 m sling chains of grade 8 or higher. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 69: Accessories Box

    The accessories box package encompasses the baseboards, the roof and two combi screws for fastening the roof. If crane lugs were ordered during the configuration process, they are also included in the accessories kit. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 70: Road Transport

    The attachment frame must always be put in place before the tension belt is attached. Only transport skids from Siemens AG are used for transport and load securing purposes. Figure 4-3...

  • Page 71: Air Transport

    • Pallet base • PE cover • Attachment frame • Straps for securing load • Box of accessories attached to the side of the packaged charging station Note Air packaging cannot be stacked. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 72: Sea Transport

    • Plywood box, suitable for container stowing • Pallet base • PE cover • Attachment frame • Straps for securing load • Box of accessories attached to the side of the packaged charging station SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 73 Transport and storage 4.4 Sea transport Use of desiccant method with aluminum compound foil for preservation: Climate packaging. Duration of preservation: 6 months. Note Sea packaging cannot be stacked. Figure 4-5 Sea packaging SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 74: Storage

    • Only store the charging station for an extended time if necessary. • Put the charging station back into operation after one year at the latest. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 75: Installation And Mounting

    • Screwdriver TX30 • Hammer • Ladder • Hot air gun • Folding ruler • Permanent marker • Two-pole voltage tester • Installation tester • EVSE tester • Mini USB cable • Ethernet cable SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 76: Installation Location

    Otherwise, complete protection cannot be guaranteed. Noise emission Select the location of the charging station so that the specifications of the Technical Instructions for Protection Against Noise (TA Noise) (https://www.bfga.de/arbeitsschutz-lexikon-von-a-bis-z/ fachbegriffe-s-u/ta-laerm-fachbegriff/) are observed. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 77: Minimum Clearances

    Direct sunlight can additionally heat up the charging station and especially the charging cables, which can automatically reduce the charging power. In addition, strong UV radiation can cause premature aging of the insulation of the charging cables. This could significantly reduce maintenance intervals. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 78: Electrical Installation

    When selecting the cable cross-sections, also take into consideration whether an increase in the charging power and therefore greater power consumption will be desired later. Very finely-stranded wire conductors are recommended. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 79: Base Area

    To ensure the stability of the charging station, the concrete base area must meet the following requirements: • Level • Dry • Sufficiently solid and stable, according to the ground conditions on site SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 80 8EM5907‑0AA00‑3AA4. Figure 5-3 Charging station from below including recesses In order to be able to secure the station, the following drill holes must be available for the fastening points: SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 81 This accessory can be ordered together with the SICHARGE D. Figure 5-5 Drilling template After drilling, insert M12 bolt anchors with suitable fasteners (e.g. dowels). The bolt anchors must protrude about 50 mm from the foundation. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 82: Connecting Cable

    330 A 362 A 220 kW 361 A 393 A 240 kW 391 A 423 A 260 kW 422 A 454 A 280 kW 452 A 484 A 300 kW 483 A 515 A SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 83: Goods Acceptance

    In particular, document the damage as follows: • Photograph the damage. • Record all known information on the damaging event, e.g. location, time and date. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 84: Setting Up The Charging Station

    You can connect the charging station to the network using an Ethernet cable. Ensure proper protection of the cable from environmental impacts such as dirt and moisture. Observe the notes on routing from section 5.3 "Base area" (Page 77). SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 85: Positioning The Charging Station

    Pay attention to the center of gravity of the device. 4. Loosen the screws between the charging station and transport carrier. 5. Lift the charging station vertically. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 86 1. Release the charging station carefully above the base area. Position the four feet with their slots using the bolt anchors. 2. Do not damage the bolt anchors when placing them on the base area. Figure 5-7 Positioning the charging station on the foundation SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 87: Inserting The Cables Into The Cabinet

    2. Removing the cable gland plate 3. For each conductor of the mains connection, drill a hole at the relevant position in the cable gland plate so that you can optimally pass the conductors through and connect them. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 88 7. Secure the cable gland plate with a tightening torque of 4 Nm. 8. If necessary, seal the plate with suitable materials to prevent the ingress of moisture and small animals. Figure 5-8 Cable gland plate for the power cable SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 89: Installing Baseboards

    M6 Allen screws. 3. The front baseboard is also plugged in and additionally screwed in from above with the front door open. Disassembly is only possible in reverse order. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 90: Connecting The Charging Station

    To connect the charging station to the supply network, connect the power cable to the busbars of the charging station. Use the fastening material pre-mounted on the connection bars of the charging station. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 91 4. Slide a shrink-on sleeve over the wire 5. Fasten the cable lug correctly to the end of the conductor. 6. Pull the shrink-on sleeve over the joint and heat it SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 92: Connecting The Ethernet Cables

    Secure the cables with a strain relief. These terminals also take on the function of overvoltage protection. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 93 If the charging station is integrated in the safety loop of the customer system, remove the wire jumper between -XD36:5 and -XD36:6 and connect the signal lines here. If an ELMS is connected, remove the wire jumper between XD36:7 and XD36:8 and connect the signal lines here. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 94: Dispenser

    Also connect the required conductors for auxiliary power supply (230 V AC), communication and integration into the controller of the charging station. The connections for these cables are located on the device panel on the front. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 95 40 Nm. 2. Mark the tightened connections, for example, with a red paint stick. 3. Strip off the end of the conductor so that the remaining isolation reaches up to the cable lug. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 96: Auxiliary Power Supply

    • -XD35:4 for L (-FC3) The maximum conductor cross-section is 4 mm². The connections are intended exclusively for supplying dispensers. These circuits are not protected against residual currents, e.g. by a residual current circuit breaker. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 97: Ethernet Cables

    (Page 24). 7. Click the filter cover first upwards and then downwards in the cabinet. Close the quick locks. 8. Install the rear device door again. Figure 5-17 Mounting the roof and filter cover SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 98 Installation and mounting 5.6 Connecting the charging station SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 99: Commissioning

    Take appropriate measures for drying. Do not switch off the power supply for an extended period of time after commissioning. This will prevent condensation in the charging station. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 100 AC input area, the automation area and in the door. Help is provided in the document 8EM5907‑0AA00‑4AA4. 4. Close the cabinet doors. 5. Make sure that the cabinet door is locked. 6. Switch on via the upstream switching device. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 101: Switching Off The Charging Station

    The charging station can be restarted either on site or via remote access via the SCB. If one of the two doors is opened, two additional buttons appear on the display next to the door information. The charging station is shut down with "Restart" and restarts again after a short wait time. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 102: Service Mode

    As soon as the display is switched off, it must be released via the upstream switching device. Always follow the five safety rules for electrical work. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 103: Operation

    To avoid damaging the touch screen, follow the instructions below: • Never touch the touch screen with pointed or sharp objects. • Avoid shock or impact with hard objects. • Only touch the touch screen with your fingers or a touch pen. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 104: Starting The Charging Process

    In the example below, the CHAdeMO charging cable is located on the left side, the AC charging socket in the middle and the CCS charging cable on the right side. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 105 OCPP backend. This requires the use of an app with a continuing obligation on the part of the user. As a measured value user, take into account the calibration law information in the annex. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 106: Monitoring The Charging Process

    Credit card An authentication via credit card is currently not possible for reasons of compliance with calibration law. For more information, contact your Siemens sales partner. Connecting the charging cable If the charging cable is not yet connected to the vehicle, you are prompted after the authentication to connect the plug with your vehicle.

  • Page 107: Stopping The Charging Process

    Stopping the charging process Automatic stopping The following scenarios result in automatic termination of the charging process: • Vehicle ends charging process regularly • Vehicle detects a fault • Charging station detects an internal critical error SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 108: Manual Stopping

    All instructions are displayed on the touch screen. After successful completion, the display changes again and the user receives summarized information about the charging process. This information again depends on the selected charging port and the available tariff information. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 109: Calling The Help Function

    Inform the mobility provider or the charging station operator if incorrect measuring data is displayed during the integrity check. The following graphic provides an overview of the procedure. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 110: Retrieving Measured Values And Documents

    The procedure may differ if your contract partner uses a different platform. Contact your contract partner if you have questions on downloading. Log in at the provider 1. Open an Internet browser 2. In the address line, enter https://certifications.htb.solutions/. 3. Press the Enter key SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 111 4. Sign in with your credentials Figure 7-7 Log in at the provider 5. Click "Login" Select the charging station 1. Select the "Charging processes" tab 2. Select the "Overview" tab Figure 7-8 Select the charging station SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 112 Select the charging process There are two options for selecting the charging process. • Entry of the charging process number of the charging process • Select the charging process from the overview list SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 113 Operation 7.6 Integrity check 1. Click the details symbol of the charging process Figure 7-9 Select the charging process 2. Click the "Digitally signed data" field Figure 7-10 Signed measured values 3. Click the download symbol SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 114: Additional Information

    3. Ensure that the JAVA Framework is installed in an up-to-date or in the required version. 4. Open the Transparency software The Transparency software supports the signature processes of all common charging station manufacturers. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 115 Operation 7.6 Integrity check Operation 1. Open the Transparency software Figure 7-12 Start screen 2. Select the "Open" field in the "File" tab SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 116 Operation 7.6 Integrity check 3. Select the loaded measuring values (*.xml) with "Open" The file formats and signature formats are detected automatically. Figure 7-13 Opening a data record SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 117 – From charging current supplier Figure 7-14 Entering the public key 5. Enter the public key of the used charging point of the charging station in the "Public key" field. The verification starts automatically after the entry. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 118 AC charging point of a SICHARGE D charging station. In this example, separated measuring values are listed at the beginning and the end of the charging process. All the information relevant to calibration law is evaluated and are displayed here. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 119 Operation 7.6 Integrity check Figure 7-16 "Data record" tab The raw data of the data record is displayed in the "Raw data" tab. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 120 Operation 7.6 Integrity check Figure 7-17 "Raw data" tab SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 121 (unique random number) and subsequently the ID of the identification medium. The figure below shows the transaction ID "3ddd6a0cbfad40bb" and after that the ID tag of the identification medium "180390" as an example. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 122 Identification medium of the DC charging process AC charging process The "Data of the identification medium" line in the "Details" tab contains the ID tag. The figure below shows the ID tag "C955EAB3" as an example. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 123 The "Raw data" tab first lists the EVSE ID of the charging point and subsequently the version identification of the firmware under the xml tag charge point identification "CI". The figure below shows the EVSE ID "DE*TTC*ESIE*0099*1" and then firmware version "v2.4.5". SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 124 The "Data of the identification medium" line in the "Details" tab contains the ID tag and subsequently the version ID of the firmware. The figure below shows the ID tag "C955EAB3" and then the firmware version "v2.4.1". SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 125: Notes And Complaints

    Each charging point at a charging station has its own public key. Use the public key of the charging point at which you have charged. Inform the mobility service provider if your entries were correct but a negative verification result was generated. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 126 In the following situations, contact the respective charging calibration directorate as the responsible regulatory agency: • No agreement with the biller in the case of incorrect measurement data • Reasonable suspicion of fraudulent intent by the mobility service provider or the charging facility operator SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 127: Behavior In The Event Of Errors And Error Messages

    To bring the charging station into a safe state immediately in case of danger, the charging station can be equipped with an optional Emergency Stop switch. If it is actuated, the display of the charging station shows an error message. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 128: Emergency Off

    First eliminate the hazardous situation. Make sure that no vehicle is connected with the charging station. If the Emergency Stop was triggered via the emergency off switch, you can use the switch again to revoke it. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 129: Error Message "Charging Station Out Of Service

    The operator is informed via a message to the OCPP backend that support from Siemens Service is required. This service can first analyze the problem remotely via the SCB. This message contains additional information about the exact cause of the error.

  • Page 130: Error Message "Outlet Out Of Service

    "Outlet not available" error message The affected outlet is highlighted in red in the outlet selection menu item. "Out of service" is displayed as the status. Figure 8-3 Error message "Outlet out of service" SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 131: Reinsertion Of Charging Cable" Error Message

    No charging process can be started in this case. The user is then asked to plug in the charging cable again. The following error message appears on the display. Figure 8-4 Connection failed SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 132 Behavior in the event of errors and error messages 8.5 "Reinsertion of charging cable" error message SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 133: Maintenance And Service

    AC/DC converters or the copper bars. Before starting work, wait at least 10 minutes after switching off the charging station until all hot surfaces have cooled down. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 134: Maintenance Plan

    After the first year, carry out the tests every 12 months. Run the tests at shorter intervals if required by the ambient conditions of the SICHARGE D charging station. Checking the charging station Follow the test steps from the following document (https://see-siemens.highspot.com/items/ 61adb96b6e685641ca60f4ec?lfrm=rhp.21). SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 135: Servicing The Charging Station

    (ratio 5:1). • Use only soft cleaning cloths. • Only in exceptional cases should you use sharp-edged tools, such as stove scrapers, to carefully remove stubborn adhesive residues from the glass. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 136: Cleaning The Cabinet

    • Only clean charging cables that are not connected to a vehicle. • Clean the charging cable and dirty contacts with a dry cloth. • Never immerse the charging cable and charging plug in liquids. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 137: Replacing An Air Filter

    8EM5907-0AA00-2AA6. Note Calibration -qualified maintenance staff Only qualified personnel authorized by the manufacturer may replace components identified as relevant for calibration. This qualified personnel authorized by the manufacturer is the calibration-qualified maintenance staff. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 138 Maintenance and service 9.4 Spare parts SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 139: Disposal

    Do not allow coolant for the charging cable to escape into the environment. Recycle the injection-molded parts (charging plug holder and recess for the Emergency Stop switch). Return the SIM card from the Siemens router. SICHARGE D ERK...
  • Page 140 Disposal SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 141: Technical Specifications

    540 kg to 820 kg (depending on configuration) Power grid connection Network type TN-C, TN-S or TT (permanently connected) Power grid connection TN-S: Up to 2x(5x185 mm²) or 1x(5x300 mm²), TN-C/TT: Up to 2x(4x185 mm²) or 1x(4x300 mm²) SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 142 Measurement of alternating current According to German calibration law, accuracy class A User interface Display 24" Full HD (1920x1080) color touch Up to 1000 cd/m² and adaptive brightness control Field of view 178° Contrast 5000:1 SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 143 CHAdeMO 1.2, JEVS G105, Mode 4 Accessibility Yes (with 24" screen), DIN EN 301549 Protection against electric shocks Class I; IEC 61140 Certificate and market approvals Europe Singapore TR25 Australia and New Zealand German calibration law REA document 6-A, PTB A-50.7 SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 144 Technical specifications 11.1 Technical specifications SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 145: Declaration Of Conformity

    The SICHARGE D charging station complies with the harmonized European standards (EN) for charging stations published in the official gazettes of the European Union. Safekeeping location of the declaration of conformity Siemens AG has a copy of the EU Declaration of Conformity available for official purposes at the following location: Siemens AG...
  • Page 146 Declaration of Conformity 12.1 Declaration of Conformity SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 147: Legal Information Regarding Calibration Law

    Produkt von ihm erhalten und im geschäftlichen Verkehr verwenden, eine elektronische Form einer von der CSA genehmigten Betriebsanleitung zur Verfügung zu stellen. Dabei hat der Verwender dieses Produktes insbesondere auf die Nr. II „Auflagen für den Verwender der Messwerte aus der Ladeeinrichtung“ hinzuweisen. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 148 Der EMSP hat seine Kunden über diese Pflichten in angemessener Form zu informieren. Dies kann auf folgende Arten erfolgen: a) Beim Laden mit Dauerschuldverhältnis über den textlichen Vertrag b) Beim punktuellen Laden über APP oder Mobile Webseite über eine E-Mail oder SMS SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 149 Diese Zustellung kann in elektronischer Form erfolgen z.B. via SMS oder E-Mail. 11.Alle vorgenannten Pflichten gelten für den EMSP als Messwerteverwender im Sinne von § 33 MessEG auch dann, wenn er die Messwerte aus den Ladeeinrichtungen über einen Roaming- Dienstleister bezieht. SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 150 Legal information regarding calibration law SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 151: List Of Abbreviations And Explanation Of Terms

    Charging station management system Switching matrix DC distribution system for dynamic power distribu‐ tion to the individual power outlets Dispenser A (DC) charging point that is remote (distributed) from the charging station and is non-autonomous SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 152 List of abbreviations and explanation of terms SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 153: Checklist For Commissioning

    Check completeness and correctness of the delivery   If applicable, document and report damage, deviations and missing components   Acknowledgment and confirmation by carrier   Transport to base area and prepare for setup   SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 154 (AC input area), residual current circuit breaker (door) are switched on Check connector for tight fit   Insert SIM card for OCPP connection in -XF4 (if available)   Close/lock device doors   Switch on via upstream switching device   SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 155 If present: Repeat charging tests with all outlets and all authentication methods   8.16 If necessary: Shut down charging station with door open via the button on the HMI, then switch   off -QA2 and close/lock device doors SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 156 Checklist for commissioning SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

  • Page 157: Index

    DC cable, 92 Inserting into the cabinet, 85 Power supply cable, 88 Product overview, 21 Connecting the power supply cable, 88 Qualified personnel, 10 DC cable Connecting, 92 Declaration of Conformity, 143 Disposal Charging station, 137 Replacing an air filter, 135 Packaging material, 137 SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...
  • Page 158 Index Safety instructions, 7 Connecting, 88 Operation, 101 Safety rules for electrical work, 15 Safety sign, 17 Terms, 149 Touch screen Cleaning, 133 SICHARGE D ERK Operating Instructions, 02/2022, 8EM5907-0AA00-5AA3.01...

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