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Usr JEC Series Manual

Vehicle energy diesel generators
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VEHICLE ENERGY
DIESEL GENERATORS
JEC series Manual
Installation

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  • Page 1 VEHICLE ENERGY DIESEL GENERATORS JEC series Manual Installation...

  • Page 2: Safety And Installation Instructions

    JEC Series generators Installation manual Explanation of symboles Please read this instruction manual carefully before installation and first use, and store it in a safe place. If you pass on the product to another person, hand over this instruction manual along with it.
  • Page 3 JEC Series generators Installation manual 2.1 Using the device 2.2 Handling electrical cables WARINING WARINING • The electrical power supply may only be connected by a qualified • Installing and repairing the device may only be carried out by qualified...

  • Page 4: Scope Of Delivery

    JEC Series generators Installation manual JEC Series generators Scope of delivery Packing list Name Descripition quantity Unit Genset JEC Control penel remote control cable Meter Engine Maunaul User Manual Engine oil funnel 1.6mm Fuel pipe 3m*1 2.6mm Fuel pipe 1m*1 Tubing components 3.6mm Fuel pipe 2m*1...
  • Page 5 JEC Series generators Installation manual Inside of circuit diagrams VCC-1(12V+) VCC-1 AC 230V OUTPUT GACC AC 230V OUTPUT GACC 3 10 4 11 4 10 5 12 5 11 6 13 6 12 7 14...
  • Page 6 JEC Series generators The inside circuit diagram can be found in fig page 7-8. Item Description Control Panel Inverter box 3-phase winding Auxiliary winding Junction box Speed control module 12V Alternator Regulator_2 DC 12v cooling Fan Engine Heating Fuel pump...
  • Page 7 JEC Series generators Installation manual Inside of circuit diagrams VCC-1 AC 230V OUTPUT GACC AC 230V OUTPUT GACC 3 10 4 11 4 10 5 12 5 11 6 13 6 12 7 14...
  • Page 8 JEC Series generators Installation manual The inside circuit diagram can be found in fig page 11-12. The Junction box circuit diagram Item Description Control Panel Inverter box 3-phase winding Auxiliary winding Junction box Speed control module 12V Alternator DC 12v cooling water pump...

  • Page 9: Intended Use

    1_14 3_7 Oil pressure input/Fuel level Intended use The JEC series generators are designed for use in motor homes, camper vans and vehicles for commercial use. The generator is not suitable for installation in water vessels. The generator produces a pure sine wave voltage of 230 V/50 Hz which can be connected to the consumer with a total continuous load of 2800 W.

  • Page 10: Note On Installation

    JEC Series generators Installation manual Labels Installation A label is attached to the generator. This label provides the user and fitter with CAUTION! Beware of injury information on the device specifications. The generator may only be installed by qualified personnel from a spe- cialist company.
  • Page 11 JEC Series generators Installation manual 11.2 Securing the generator Outside Seawater Exchanger Model: JEC60/80 Inverter type, 3000rpm. Note on installation location • Make sure that no combustible objects are stored or installed near the air outlet or the ventilation slots. A distance of at least 50 cm should be kept.
  • Page 12 JEC Series generators Installation manual Inside Seawater Exchanger Model: JEC80/100 Outside Seawater Exchanger Model: JEC100 CFCS type, 1500rpm. Inverter type, 3000rpm. measurement unit:mm 1160...
  • Page 13 JEC Series generators Installation manual Outside Seawater Exchanger Model: JEC120 Outside Seawater Exchanger Model: JEC150/180 CFCS type, 1500rpm. CFCS type, 1500rpm. measurement unit:mm measurement unit:mm 1160 1260...
  • Page 14 JEC Series generators Installation manual Outside Seawater Exchanger Model: JEC200/250 Outside Seawater Exchanger Model: JEC300 CFCS type, 1500rpm. CFCS type, 1500rpm. measurement unit:mm measurement unit:mm 1360 1380...
  • Page 15 JEC Series generators Installation manual Connecting the electrical power to the Internal junction box Generator Internal junction box as shown in fig page 28. Item Description DANGER! Danger of electrocution Motor connection Make sure there is no voltage at electrically operated components...
  • Page 16 JEC Series generators Installation manual Installation diagram (Inside water radiator type) 14.1 Accessories Group Antu The Complete installation diagram as shown in fig page 29. Item Description Generator Fuel tank (Default: not provided) Fuel level sensor (Default: not provided) Fuel pipe (Default: not provided) Fuel injection port (Default: not provided) Oil filling hose (Default: not provided)
  • Page 17 TEC Series generators Installation manual 14.2 Installation Generator set 14.3 Ventilation environment requirements for generator installation WARNING! Safety instruction: Failure to observe this instruction can cause fatal or serious injury. CAUTION! The generator cannot be installed in a closed space, and the left and right sides and the bottom cannot be covered.
  • Page 18 TEC Series generators Installation manual 14.4 Installation Fuel tan (This product is not equipped 14.5 Installation silencer with a fuel tank,This section can be ignored) WARNING! Safety instruction: NOTE! Failure to observe this instruction can cause fatal or serious injury. The installation does not need to be carried out in the order of the illustration, the order can be made according to the model and location CAUTION!
  • Page 19 TEC Series generators Installation manual 14.6 Installation control panel NOTE! Install the control panel in a suitable location show down in fig page 35. To install the controller, make sure that the two rows of connectors have – The length of the 10-pin signal cable is 5m, and the installation position from the been plugged into the socket of the controller, otherwise the generator controller to the generator should not exceed 5m.

  • Page 20: Connect The Battery

    TEC Series generators Installation manual 14.7 Connect the battery 14.8 Connect the AG-102( Auto exchange switch box) Connect generator to battery cable show down in fig page 37. WARNING! If the cable provided by the manufacturer is not long enough, please use a –...

  • Page 21: Technical Data

    JEC Series generators Installation manual Disposal Technical data Place the packaging material in the appropriate recycling waste bins wherever possible. Generator JEC40 JEC60 OX JEC60 IX JEC80 OX JEC80 IX Voltage 1-Phase 110-120V~ 60Hz 220-240V~ / 50 -60Hz If you wish to finally dispose of the product, ask your local recycling centre Max power 4.5kW...
  • Page 22 JEC Series generators Installation manual Technical data Technical data Generator JEC100 JEC100 CF JEC120 JEC150 JEC180 Generator JEC200 JEC250 JEC300 JEC400 JEC500 Voltage 1-Phase 110-120V~ 60Hz 220-240V~ / 50 -60Hz 1-Phase 110-120V~ 60Hz 3-Phase 220V~ 60Hz Voltage 220-240V~ / 50 -60Hz...

  • Page 23: Operation

    VEHICLE ENERGY DIESEL GENERATORS JEC series Manual Operation...
  • Page 24 JEC Series generators Operating manual Explanation of symboles Please read this instruction manual carefully before installation and first use, and store it in a safe place. If you pass on the product to another person, hand over this instruction manual along with it.

  • Page 25: General Safety

    JEC Series generators Operating manual General safety Operating the device safely WARNING! WARNING • Electrical devices are not toys • Always disconnect the power supply when working on the device. Keep electrical devices out of reach of children or infirm persons. Do not allow them to use electrical devices without supervision.
  • Page 26 JEC Series generators Operating manual Scope of delivery Intended use The generator is not suitable for installation in water vessels. JEC Series The generator produces a pure sine wave voltage of 120-240 V/50/60 Hz Reference Designation which can be connected to the consumer. The power quality is also suitable number for sensitive consumers (such as PCs).

  • Page 27: Right Side View

    JEC Series generators Operating manual Description of the generator Front view right side view 09 10 01 Cooling water radiator 12 Junction box 01 Pulley for internal cooling water pump 08 12V battery positive 02 Fresh water overflow pipe 13 12V DC Fan Debug Button...

  • Page 28: Back View

    JEC Series generators Operating manual Back view Left side view 01 DC 12V alternator 12 Insulated exhaust silencer 01 Cooling water radiator 02 Oil filter 13 Primary exhaust pipe 02 DC 12V electric fan 03 Fuel pump 14 Cooling water radiator...

  • Page 29: Operating The Generator

    JEC Series generators Operating manual Operating manual Operating the generator View from Above DANGER! Safety instruction: Failure to observe this instruction will cause fatal or serious injury. WARNING! Safety instruction: Failure to observe this instruction can cause fatal or serious injury.

  • Page 30: Basic Notes On Operation

    JEC Series generators Operating manual 8.2 Internal junction box Basic notes on operation Internal junction box as shown in fig. 14, page 21. NOTICE! Item Description Do not run the generator over 70% of the maximum constant output for Motor connection the first 50 operating hours (run-in phase).

  • Page 31: Controller Function

    JEC Series generators Operating manual 8.3 Generator controller (control panel) Controller function the control panel diagram show down in fig page 15. The meaning of each icon of the controller Symbol Defined Symbol Defined High Temperature Automatic state Low OilPress...
  • Page 32 JEC Series generators Operating manual Display discripion When in manual mode, press the stop button to stop Generate output voltage V, Battery voltage, In the case of troubleshooting, when the Alarm light is flashing, you can Frequency Hz Engine speed use the stop button to cancel 8.4.5 Alarm light...
  • Page 33 JEC Series generators Operating manual Inject engine oil, show following in fig.3,page 19 Please use SAE 20W-50 engine oil • Open the generator door, find the oil injection port, and unscrew the oil dipstick. Inject engine oil NOTICE! • According to the amount of oil injected into different generator models, there is a No oil is added to the generator when it leaves the factory.
  • Page 34 JEC Series generators Operating manual Check whether the oil is also added show down in fig.4,page 20. • Press the LCD page button to check whether the oil has been added, ON (1) will appear on the LCD screen after the oil has been added, and OFF (2) will appear if the oil has not been added.
  • Page 35 JEC Series generators Operating manual Start and control the generator with the control panel NOTICE! The new generator needs to run-in with low power for about 20 hours, WARNING！ and the load power should be kept within 2000W Please check multiple times before starting the generator, the cable wiring is correct, the air intake is sufficient, the exhaust...
  • Page 36 JEC Series generators Operating manual Use wireless remote control LCD screen show down in fig page 26. When you press the Start/Stop key of the wireless remote control, the indicator NOTICE! light will light up. You can release it and wait for...
  • Page 37 JEC Series generators Operating manual Engine temperature rise reminder and protection The water temperature interface of the controller is as follows in fig page 28. NOTICE! Before using the generator, please confirm that there is enough refrigerant in the water tank to avoid damage to the generator due to overheating or overheating protection.

  • Page 38: Stopping The Generator

    JEC Series generators Operating manual Stopping the generator Generator commissioning There are three modes of stopping the generator show down in fig page 29. After the generator installation is completed, enter the commissioning stage When the generator is in the AUTO state, it can be stopped by the wireless remote WARNING！...
  • Page 39 JEC Series generators Operating manual 14.1 Connect the battery DC12V to the generator Please see the picture below for the location of the speed regulating motor Different models use different battery capacities, please match the battery capacity Turn on the 200A switch and observe whether the speed-regulating motor of the according to the following models: generator can rotate and return to its original position.

  • Page 40: Fuel Pump Check

    JEC Series generators Operating manual 14.2 Fuel pump check Press and hold the Fuel pump check button with your finger until the fuel is pumped out, and the fuel will come out continuously from the fuel return pipe, which proves that the fuel Press the Fuel pump check button with your finger and don't release it, you will hear...
  • Page 41 JEC Series generators Operating manual 14.3 Checking the DC Cooling Fan The picture of the fan is as follows Press the COOLING FAN CHECK button with your fingers and release it to confirm WARNING！ that the DC fan is operating normally...
  • Page 42 JEC Series generators Operating manual 14.4 inject coolant (Freshwater） NOTICE! The generator starts, please check the operation in next page. WARNING！ The engine needs to use low-temperature -35 degrees high- 2. Add coolant dynamically (add coolant for the second time) temperature refrigerant with a boiling point of 129 degrees to The dynamic addition of refrigerant is to add refrigerant again after the generator starts.

  • Page 43: Check The Coolant Level

    JEC Series generators Operating manual Check the coolant level start the generator Check the coolant level on the control panel WARNING! When the generator is connected, it must be ensured that the generator is stopped to avoid electric shock.otherwise it may cause fatal or serious Generator Controller injury.
  • Page 44 JEC Series generators Operating manual Low oil reminder and replacement: ➤ Open the generator front door. When there is no engine oil or insufficient engine oil, the Alarm light will ➤ Turn the emergency switch on the junction box to the O position.

  • Page 45: Servicing The Air Filter

    JEC Series generators Operating manual Servicing the air filter Cleaning the generator, diagram in fig.16,page 31. WARNING! Danger of explosions OTICE! Beware of damage Do not use diesel oil or solvents with low boiling points for cleaning the • Do not clean the generator with a high-pressure cleaner. Exposure air filter.

  • Page 46: Servicing The Generator

    JEC Series generators Operating manual Cleaning the air filter, diagram in fig.17,page 33. Servicing the generator ➤ Knock the dirt off the paper by banging it lightly on a hard surface or use com- NOTE pressed air to blow through the filter.

  • Page 47: Troubleshooting

    JEC Series generators Operating manual 21.2 Preparing maintenance work Troubleshooting CAUTION! Fault Cause Remedy Note the following for all maintenance work: Charge the starter battery. Starter battery is flat. The controller • The generator must not be running. does not come Contact an authorised workshop.

  • Page 48: Warranty

    JEC Series generators Operating manual Fault Cause Remedy Drain the oil. Too much oil in the engine. The generator tends to stall. Reduce the consumers. Load is over Rated power. Clean the carburettor. Carburettor is not receiving any petrol. Check the air filter (see chapter Air intake is blocked.

  • Page 49: Technical Data

    JEC Series generators Installation manual Disposal Technical data Place the packaging material in the appropriate recycling waste bins wherever possible. Generator JEC40 JEC60 OX JEC60 IX JEC80 OX JEC80 IX Voltage 1-Phase 110-120V~ 60Hz 220-240V~ / 50 -60Hz If you wish to finally dispose of the product, ask your local recycling centre Max power 4.5kW...
  • Page 50 JEC Series generators Installation manual Technical data Technical data Generator JEC100 JEC100 CF JEC120 JEC150 JEC180 Generator JEC200 JEC250 JEC300 JEC400 JEC500 Voltage 1-Phase 110-120V~ 60Hz 220-240V~ / 50 -60Hz 1-Phase 110-120V~ 60Hz 3-Phase 220V~ 60Hz Voltage 220-240V~ / 50 -60Hz...

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